CN202592917U - Roll-to-roll positioning and combining device - Google Patents
Roll-to-roll positioning and combining device Download PDFInfo
- Publication number
- CN202592917U CN202592917U CN 201220160494 CN201220160494U CN202592917U CN 202592917 U CN202592917 U CN 202592917U CN 201220160494 CN201220160494 CN 201220160494 CN 201220160494 U CN201220160494 U CN 201220160494U CN 202592917 U CN202592917 U CN 202592917U
- Authority
- CN
- China
- Prior art keywords
- draw
- coiled material
- compound
- location
- location tracking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Landscapes
- Length Measuring Devices By Optical Means (AREA)
Abstract
The utility model provides a roll-to-roll positioning and combining device. Materials are positioned and tracked respectively by a positioning and tracking technology prior to and after combination, and a roll of flexible material with a printed pattern and a roll of flexible material with the same pattern or a different pattern, in particular, a transparent flexible material, can be positioned and combined together according to pattern positioning requirements. The device is suitable for positioning and combination of flexible electronic printed materials, in particular for a roll-to-roll process for positioning and combination of patterns of electrodes of touch screens.
Description
Technical field
The utility model relates to the material complex technique, relates in particular to a kind of compound equipment in volume to volume location of realizing.
Background technology
It is compound that existing compounding machine is essentially the pattern-free material on the market, or a layer pattern and one deck pattern-free material are compound, do not relate to the pattern location and the relative position requirement of materials at two layers.And the mode that some complicated electronic printings, hologram pattern and the many employings of bronzing material are repeatedly repeated print realizes.Now also there is not compound technology and the equipment in two-layer pattern material location on the market; For the complicated electronic printing; Especially the sophisticated electronic telegraph circuit pattern that relates to sandwich construction; Because do not have volume to volume location equipment complex and technology, can't realize that also accurate " roll to roll " (volume to volume) location is compound, thereby can't realize the volume to volume processing procedure.
The utility model content
Partly statement in the description hereinafter of content of the utility model and advantage perhaps can be described obviously from this, perhaps can learn through putting into practice the utility model.
For overcoming prior art problems; The utility model provides a kind of compound equipment in volume to volume location of realizing; Adopt the location tracking technique to position tracking before material is compound and after compound respectively; Can a volume flexible material of pattern and the flexible material that another volume is printed on identical or different pattern have been printed; Especially the transparent flexible material is combined with each other by pattern positioning requirements location, and the location that is fit to be applied to the flexible electronic printing material is compound, particularly the compound volume to volume processing procedure in touch screen electrode pattern location.
It is following that the utility model solves the problems of the technologies described above the technical scheme that is adopted:
The utility model provides a kind of compound equipment in volume to volume location of realizing, comprising:
The first coiled material induction system is used to carry first coiled material;
The second roll transfer system is used to carry second coiled material;
Set composite is used for compound first coiled material and second coiled material;
Wherein also comprise:
The first location tracking cell, it is located in this first coiled material induction system, comprising:
First draw-gear is used to draw this first coiled material;
The first control system is used to control the rotation of this first draw-gear;
The first location tracking transducer, it links to each other with this first control system, is used to detect positioning cursor or the pattern that is provided with on this first coiled material;
The second location tracking cell, it is located in this second roll transfer system, comprising:
Second draw-gear is used to draw this second coiled material;
The second control system is used to control the rotation of this second draw-gear;
The second location tracking transducer, it links to each other with this second control system, is used to detect positioning cursor or the pattern that is provided with on this second coiled material;
The 3rd location tracking cell, it comprises the 3rd location tracking transducer, be arranged on the transmission path of coiled material through this set composite is compound after, and with this first control system and the second control system in one of them individual linking to each other;
Wherein, This first location tracking transducer and the second location tracking transducer detect the positioning cursor of this first coiled material and second coiled material or the position of pattern respectively; Control the rotation of first draw-gear and second draw-gear through this first control system and the second control system, thereby make this first coiled material and second coiled material accurately locate compound by the pattern precalculated position; The positioning cursor of the two layers of coiled materials after the 3rd location tracking cell detection is compound or the deviations of pattern are to monitor compound positioning accuracy; Output signal one of them in this first control system and the second control system; Control the acceleration and deceleration running of corresponding draw-gear; Deviations is revised once more, realized that the accurate location of two layers of coiled materials is compound.
According to an embodiment of the utility model, this first location tracking transducer and the second location tracking transducer adopt single electric eye, and the 3rd location tracking transducer adopts two electric eyes.
According to an embodiment of the utility model, this first location tracking transducer, the second location tracking transducer, the 3rd location tracking transducer adopt the CCD imageing sensor.
An embodiment according to the utility model is equiped with photoelectric encoder and servomotor respectively in this first draw-gear and second draw-gear, and it is connected with the control corresponding system respectively, is used to monitor and control the rotation of corresponding draw-gear.
According to an embodiment of the utility model, this first draw-gear adopts the vacuum carry-over pinch rolls, and this second draw-gear adopts rubber draw rollers.
According to an embodiment of the utility model, this first coiled material induction system was provided with apparatus for coating and drying unit before this first draw-gear, was used for the non-pulling face coating compound adhesive at this first coiled material.
According to an embodiment of the utility model, this set composite adopts coating mode compound or that the dried glued membrane of optics is compound that two layers of coiled materials is combined with each other.
The location equipment complex that the utility model provides can be combined with each other two-layer printed patterns material especially transparent flexible material by pattern positioning requirements location; Positioning accuracy reaches 0.10mm; Filled up the blank in this field; Make over the unimaginable technological problems that maybe can't realize, be able to solve, make the flexible electronic field be able to break through and expand.The utility model be the electronic printing material especially the preparation of the flexible electrode material of touch-screen, RF identification (RFID) and Organic Light Emitting Diode (OLED) etc. manufacturing equipment and solution are provided; Can be applicable to packages printing and electronic printing fields such as hologram pattern, gold stamping printing and electronic printing; Especially the location that is fit to be applied to the flexible electronic printing material is compound, particularly the compound volume to volume processing procedure in touch screen electrode pattern location.
Through reading specification, those of ordinary skills will understand characteristic and the aspect of these embodiment and other embodiment better.
Description of drawings
Below through with reference to accompanying drawing and combine instance to describe the utility model particularly; Advantage of the utility model and implementation will be more obvious; Wherein content shown in the accompanying drawing only is used for explaining to the utility model; And do not constitute the restriction of going up in all senses to the utility model, in the accompanying drawings:
Fig. 1 is the operation principle sketch map according to the compound equipment in the realization volume to volume location of an embodiment of the utility model;
Fig. 2 is the structural representation according to the location composite portion of the compound equipment in the realization volume to volume location of an embodiment of the utility model;
Fig. 3 is the course of work sketch map of set composite among Fig. 2.
The specific embodiment
Like Fig. 1, Fig. 2 and shown in Figure 3; A kind of location equipment complex is provided in the present embodiment, comprises the first coiled material induction system, the second roll transfer system that is used to carry second coiled material that is used to carry first coiled material, the set composite 8 (can adopt composite roll) that is used for compound first coiled material and second coiled material, the 3rd location tracking cell and wrap-up 12.In the present embodiment, first coiled material and second coiled material adopt the transparent flexible material.
Wherein the first coiled material induction system comprises unwinding device 1, tension control apparatus 2, draw-gear 3, apparatus for coating 4, drying equipment 6, the first location tracking cell of first coiled material.The second roll transfer system comprises unwinding device 11, tension control apparatus 10, the second location tracking cell of second coiled material.
The first location tracking cell comprises first draw-gear (adopting vacuum carry-over pinch rolls 7), and it is used to draw first coiled material; The first control system 73, it is used to control the rotation of first draw-gear; The first location tracking transducer 13, it links to each other with the first control system 73, is used to detect the positioning cursor or the pattern that are provided with on first coiled material.
The second location tracking cell comprises second draw-gear (adopting rubber draw rollers 9), and it is used to draw second coiled material; The second control system 93, it is used to control the rotation of second draw-gear; The second location tracking transducer 14, it links to each other with the second control system 93, is used to detect the positioning cursor or the pattern that are provided with on second coiled material.
The 3rd location tracking cell comprises the 3rd location tracking transducer 15; Be arranged on the transmission path of coiled material after set composite 8 is compound, and with the first control system 73 and the second control system 93 in one of them link to each other (being to link to each other in the present embodiment) with the second control system 93.
As shown in Figure 1, the first volume layer pattern material (being printed on telltale mark in advance) that prints is put in unwinding device 1, deliver to apparatus for coating 4 coating optical cements via draw-gear 3, its tension fluctuation is constant by tension control apparatus 2 (can adopt dancer) control.Through drying equipment 6 (like baking oven) drying, drying is after vacuum carry-over pinch rolls 7 are sent to set composite 8 again.First volume layer pattern material is controlled the rotation of vacuum carry-over pinch rolls 7 by servomotor control.
The location of two kinds of materials is compound can be compound to be coated with compound and the compound dual mode of the dried glued membrane of optics, therefore, and also can first volume layer pattern material and the dried glued membrane of optics is compound and directly send to set composite 8 through vacuum carry-over pinch rolls 7 without being coated with.
The second volume layer pattern material (being printed on telltale mark in advance) that prints is put in unwinding device 11, delivers to set composite 8 and first volume layer via rubber draw rollers 9 and accomplish compoundly, its tension fluctuation is controlled by tension control apparatus 10 (can adopt dancer).
Gluing simultaneously contacts because can only adopt not through the material of apparatus for coating 4 gluings to adopt the vacuum carry-over pinch rolls to be.Vacuum carry-over pinch rolls 7 are made up of the cylinder (rotor) of vacuum tank (stator) and band mesh; Vacuum tank is connected with vacuum pipe; Contact and form vacuum suction with flexible material at contact area with the mesh cylinder is airtight, the non-composite surface of servo-actuated vacuum system absorption first volume layer pattern material is consistent the rotating speed of the material speed of service and vacuum carry-over pinch rolls 7; Its transmission is driven by servomotor 71; Servomotor 71 has photoelectric encoder 72, and servomotor 71 is connected with the first control system 73 respectively with photoelectric encoder 72, is used to monitor and control the rotation of vacuum carry-over pinch rolls 7.As an embodiment of the utility model, the first location tracking transducer 13 adopts single electric eye, and it links to each other with the first control system 73, is used to detect the positioning cursor that is provided with on first coiled material.
Rubber draw rollers 9 is the rubber rollers of diameter greater than 200mm; Cooperate with the minute surface steel rider (do not have and drive) of a pneumatic control (control pressing and disengagement); After two roll-ins are closed the second volume layer pattern material traction is lived; Make its rotating speed with rubber draw rollers 9 consistent, rubber draw rollers 9 transmissions are driven by servomotor 91, and servomotor 91 has photoelectric encoder 92.Servomotor 91 is connected with the second control system 93 respectively with photoelectric encoder 92, is used to monitor and control the rotation of rubber draw rollers 9.As an embodiment of the utility model, the second location tracking transducer 14 adopts single electric eye, and it links to each other with the second control system 93, is used to detect the positioning cursor that is provided with on second coiled material.
The first control system 73 and the second control system 93 are interrelated; Zero-bit in the time of can starting by preset program and pre-determined bit alignment; Interrelated analysis during operation, and be connected respectively to location tracking alignment monitoring system 5, follow the tracks of alignment monitoring system 5 by the location and monitor.
When work; The first location tracking transducer 13 detects the original positioning cursor of first volume layer pattern material position; Detect distance and the time of adjacent two cursors through electric eye; The parameter comparison of coming and setting is analyzed the speed and its deviation of cursor operation, and send signal through the deviation of the first control system 73 through PID calculation process first volume layer material pattern position after, the acceleration and deceleration running of the servomotor of output signal controlling vacuum carry-over pinch rolls 7; The phase place and the rotating speed of adjustment vacuum carry-over pinch rolls 7 are realized specifically labelled track and localization.
When work; The second location tracking transducer 14 detects the original positioning cursor of second volume layer pattern material position; Detect distance and the time of adjacent two cursors through electric eye; The parameter comparison of coming and setting is analyzed the speed and its deviation of cursor operation, and send signal through the deviation of the second control system 93 through PID (proportional-integral-differential) calculation process second layer patterns of material positions after, the acceleration and deceleration running of the servomotor of output signal controlling rubber draw rollers 9; The phase place and the rotating speed of adjustment rubber draw rollers 9 are realized specifically labelled track and localization.
Two volume layer materials have respectively before set composite and are installed on the location of first before it tracking transducer 13 and locate tracking transducer 14 detection and location cursors with second; Two electric eyes (can be adopted by the 3rd location tracking transducer 15 in compound back; Under the transparent situation of first coiled material that adopts and second coiled material; Two electric eyes can detect the deviation between the positioning cursor of two roll of material) monitor compound positioning accuracy, and with the position error of composite pattern once more closed loop input to one of them control system, the second control system 93 for example; Analyze with the feedback signal of the second location tracking transducer 14, revise positioning accuracy once more.The signal of the 3rd location tracking transducer 15 is imported the second control system; Through PID (proportional-integral-differential) computing; Calculate the change in location trend of compound back positioning cursor or pattern; Form SERVO CONTROL motor that signal drives rubber draw rollers 9 and control the phase place of each position and revise, guarantee compound pattern positioning accuracy.The 3rd location tracking transducer 15 can adopt the mode of two electric eyes, monitor the positioning cursor standard 20mm space deviations after compound, and the general spacing of two electric eyes is set at 20mm, and Direct-Detection Optical is marked the variation of 20mm spacing, calculates the lead and lag of cursor.
In the foregoing description; The first location tracking transducer, the second location tracking transducer, the 3rd location tracking transducer adopt photocell eye control; Wherein the first location tracking transducer and the second location tracking transducer adopt single electric eye, and the 3rd location tracking transducer adopts two electric eyes.Certainly; The first location tracking transducer, the second location tracking transducer, the 3rd location tracking transducer also can adopt CCD (CCD) imageing sensor; It can carry out track and localization through the positioning cursor or the pattern position of check pattern material; Can grab cursor and also can directly grab the image and the pattern of measured material and control, can realize higher positioning accuracy.Adopt the photocell eye control accuracy can reach 0.10mm, adopt CCD optical imagery control accuracy then higher.
As shown in Figure 3, the pinpoint first volume layer pattern material and the second volume layer pattern material get into set composite 8, the composite roll that set composite 8 adopts for heating minute surface steel rider and with the rubber rollers Pneumatic pressing of its pressing, the materials at two layers location is combined with each other.Figure files layer after compound is accomplished rolling via wrap-up 12, and compound good product is accomplished with the package mode.
The utility model provides a kind of realization volume to volume location composite methods and equipment; One volume flexible material that has printed pattern and the flexible material that another volume is printed on identical or different pattern are followed the tracks of through electric eye or CCD through coating and location equipment complex, be combined with each other and be wound into a kind of location composite by the pattern location.The utility model can be applicable to packages printing field and electronic printing fields such as hologram pattern, gold stamping and electronic printing, especially is fit to be applied to the compound volume to volume processing procedure of touch screen electrode pattern.
Above with reference to description of drawings the preferred embodiment of the utility model, those skilled in the art do not break away from the scope and the essence of the utility model, can have multiple flexible program to realize the utility model.For example, the characteristic that illustrates or describe as the part of an embodiment can be used for another embodiment to obtain another embodiment.More than be merely the preferable feasible embodiment of the utility model, the interest field that is not so limits to the utility model, the equivalence that all utilization the utility model specifications and accompanying drawing content are done changes, and all is contained within the interest field of the utility model.
Claims (7)
1. realize the compound equipment in volume to volume location for one kind, comprising:
The first coiled material induction system is used to carry first coiled material;
The second roll transfer system is used to carry second coiled material;
Set composite is used for compound said first coiled material and second coiled material;
It is characterized in that also comprising:
The first location tracking cell, it is located in the said first coiled material induction system, comprising:
First draw-gear is used to draw said first coiled material;
The first control system is used to control the rotation of said first draw-gear;
The first location tracking transducer, it links to each other with the said first control system, is used to detect positioning cursor or the pattern that is provided with on said first coiled material;
The second location tracking cell, it is located in the said second roll transfer system, comprising:
Second draw-gear is used to draw said second coiled material;
The second control system is used to control the rotation of said second draw-gear;
The second location tracking transducer, it links to each other with the said second control system, is used to detect positioning cursor or the pattern that is provided with on said second coiled material;
The 3rd location tracking cell, it comprises the 3rd location tracking transducer, be arranged on the transmission path of coiled material through said set composite is compound after, and with the said first control system and the second control system in one of them individual linking to each other;
Wherein, The said first location tracking transducer and the second location tracking transducer detect the positioning cursor of said first coiled material and second coiled material or the position of pattern respectively; Control the rotation of said first draw-gear and second draw-gear through the said first control system and the second control system, thereby make said first coiled material and second coiled material accurately locate compound by the pattern precalculated position; The positioning cursor of the two layers of coiled materials after said the 3rd location tracking cell detection is compound or the deviations of pattern are to monitor compound positioning accuracy; Output signal one of them in the said first control system and the second control system; Control the acceleration and deceleration running of corresponding draw-gear; Deviations is revised once more, realized that the accurate location of two layers of coiled materials is compound.
2. the compound equipment in realization volume to volume according to claim 1 location is characterized in that, the said first location tracking transducer and the second location tracking transducer adopt single electric eye, and said the 3rd location tracking transducer adopts two electric eyes.
3. the compound equipment in realization volume to volume according to claim 1 location is characterized in that, the said first location tracking transducer, the second location tracking transducer, the 3rd location tracking transducer adopt the CCD imageing sensor.
4. the compound equipment in realization volume to volume according to claim 1 location; It is characterized in that; Be equiped with photoelectric encoder and servomotor respectively in said first draw-gear and second draw-gear; It is connected with the control corresponding system respectively, is used to monitor and control the rotation of corresponding draw-gear.
5. the compound equipment in realization volume to volume according to claim 4 location is characterized in that said first draw-gear adopts the vacuum carry-over pinch rolls, and said second draw-gear adopts rubber draw rollers.
6. the compound equipment in realization volume to volume according to claim 5 location; It is characterized in that; The said first coiled material induction system was provided with apparatus for coating and drying unit before said first draw-gear, be used for the non-pulling face coating compound adhesive at said first coiled material.
7. the compound equipment in realization volume to volume according to claim 6 location is characterized in that, said set composite adopts coating mode compound or that the dried glued membrane of optics is compound that two layers of coiled materials is combined with each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220160494 CN202592917U (en) | 2012-04-16 | 2012-04-16 | Roll-to-roll positioning and combining device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220160494 CN202592917U (en) | 2012-04-16 | 2012-04-16 | Roll-to-roll positioning and combining device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202592917U true CN202592917U (en) | 2012-12-12 |
Family
ID=47310500
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220160494 Expired - Lifetime CN202592917U (en) | 2012-04-16 | 2012-04-16 | Roll-to-roll positioning and combining device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202592917U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102615923A (en) * | 2012-04-16 | 2012-08-01 | 姜洪波 | Equipment and method for realizing roll-to-roll positioning combination |
| CN103884751A (en) * | 2014-04-18 | 2014-06-25 | 苏州怡拓生物传感技术有限公司 | Continuous production method of serial biosensor for blood quick detection |
| CN106708113A (en) * | 2017-02-03 | 2017-05-24 | 湖北华威科智能股份有限公司 | Multilayer registration control system and method for flexible tag coiling recombination |
-
2012
- 2012-04-16 CN CN 201220160494 patent/CN202592917U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102615923A (en) * | 2012-04-16 | 2012-08-01 | 姜洪波 | Equipment and method for realizing roll-to-roll positioning combination |
| CN102615923B (en) * | 2012-04-16 | 2015-01-07 | 姜洪波 | Equipment and method for realizing roll-to-roll positioning combination |
| CN103884751A (en) * | 2014-04-18 | 2014-06-25 | 苏州怡拓生物传感技术有限公司 | Continuous production method of serial biosensor for blood quick detection |
| CN106708113A (en) * | 2017-02-03 | 2017-05-24 | 湖北华威科智能股份有限公司 | Multilayer registration control system and method for flexible tag coiling recombination |
| CN106708113B (en) * | 2017-02-03 | 2019-08-09 | 湖北华威科智能股份有限公司 | Compound multilayer register control system and method are wound towards flexible label |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102615923A (en) | Equipment and method for realizing roll-to-roll positioning combination | |
| CN101663163B (en) | A credential substrate laminator and a method of laminating a credential substrate | |
| CN202592917U (en) | Roll-to-roll positioning and combining device | |
| CN103586215B (en) | A kind of coiled material detects machine and waste discharge control method thereof | |
| CN104149506A (en) | Transferring method of holographic anti-counterfeiting patterns suitable for gravure positioning overprinting | |
| CN103314428B (en) | Printing equipment and printing process | |
| JP2017033915A (en) | Manufacturing apparatus and method of membrane electrode assembly for fuel cell | |
| CN102275371A (en) | Film double-sided automatic positioning die-cutting gluing method | |
| CN109940867A (en) | The synchronization registering unit of improved plastic floor | |
| US20160361917A1 (en) | Multi-station non-stop printing processing system and processing technique | |
| CN202321745U (en) | Overline bridge deviation rectification device with tension control function | |
| CN108945687B (en) | A kind of multi-functional automatic labeling machine | |
| TWI386356B (en) | Lamination device for flexible substrate | |
| CN207984262U (en) | A kind of multiple coiled strip constant tensile control and to mark system | |
| CN203033517U (en) | Constant tension control automatic correction system used for manufacturing polymer coiled materials | |
| KR20150078861A (en) | Apparatus manufacturing film and method thereof | |
| JP2014040038A (en) | Laminate device | |
| CN203528061U (en) | Deviation rectifying control device for wide soft blanket belt for cold transfer printing machine | |
| CN102039717A (en) | Rotary intaglio printing press with positioned printing function | |
| CN203439798U (en) | System for cutting aluminum-foil paper at accurate position and conveying aluminum-foil paper | |
| JP2017061361A (en) | Web conveyance device and roll slip detection method | |
| CN102529303A (en) | Two-sided automatic-alignment intermittent thin film coating method | |
| KR20130055172A (en) | Substrate aligning unit, substrate processing apparatus having the same and method of processing substrate using the same | |
| CN105944923B (en) | A kind of automatic lifts device for coating machine | |
| CN203791223U (en) | Coiled material detector |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20121212 Effective date of abandoning: 20150107 |
|
| RGAV | Abandon patent right to avoid regrant |