CN202592504U - Automatic gypsum plate manufacturing device - Google Patents

Automatic gypsum plate manufacturing device Download PDF

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Publication number
CN202592504U
CN202592504U CN 201220187544 CN201220187544U CN202592504U CN 202592504 U CN202592504 U CN 202592504U CN 201220187544 CN201220187544 CN 201220187544 CN 201220187544 U CN201220187544 U CN 201220187544U CN 202592504 U CN202592504 U CN 202592504U
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CN
China
Prior art keywords
conveyer belt
counterdie
patrix
rollers
plasterboard
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Expired - Fee Related
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CN 201220187544
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Chinese (zh)
Inventor
李湛章
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Individual
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Individual
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Priority to CN 201220187544 priority Critical patent/CN202592504U/en
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Publication of CN202592504U publication Critical patent/CN202592504U/en
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Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to the technical field of gypsum plate processing, in particular to an automatic gypsum plate manufacturing device. The device comprises a machine frame; the machine frame is provided with a slurry injection device, a forming device and a demolding device; the forming device comprises a lower mold conveyer belt and an upper mold conveyer belt; the lower mold conveyer belt and the upper mold conveyer belt are respectively provided with a plurality of bendable upper molds and lower molds; the slurry injection device and the demolding device are respectively located outside the two ends of the upper mold conveyer belt; the slurry injection device is located above one end of the lower mold conveyer belt; the demolding device is arranged at the turning place of the lower mold conveyer belt; when in use, the slurry injection device injects slurry into the lower molds; when the lower molds and the upper molds rotate to a joint position, the lower molds and the upper molds cooperate to form a gypsum plate; the gypsum plate is solidified during conveyance; when the lower mold conveyer belt turns, the gypsum plate automatically separates from the lower molds. The gypsum plate manufacturing device disclosed by the utility model has a scientific structure, can manufacture the gypsum plate automatically, and has a high manufacturing efficiency and high automation degree.

Description

The plasterboard automatic producing device
Technical field
The utility model relates to the plasterboard processing technique field, relates in particular to a kind of plasterboard automatic producing device.
Background technology
Plasterboard is that primary raw material is processed with the plaster of Paris, be a kind of in light weight, intensity is higher, thinner thickness, easy to process and sound insulation is adiabatic and the construction material of better performances such as fire prevention, is one of novel light sheet material of current development emphatically.Plasterboard has been widely used in internal partition wall, body of wall cladding boards, ceiling, abatvoix, surface based laminate and the various decorative panels etc. of various buildings such as dwelling house, office building, shop, hotel and industrial premises.
The production process of plasterboard for the preparation slurry, slip casting, solidify, the demoulding; Because the time that slurry solidifies is longer, much larger than the time of the slip casting and the demoulding, existing plaster board production equipment or complex structure are huge, cost is high; Perhaps automaticity is not high; The part operation needs manual work to carry out, and labour intensity is big, and production efficiency is low.For example the patent No. discloses a kind of " apparatus for producing building gypsum blocks " for " 99121762 " Chinese utility model patent; It is provided with ring-type or well word shape circulation guide rail, and mould vehicle follows the operation of ring guide rail, and two mixers alternately inject mould vehicle with slurry; After slurry solidifies; Stripper apparatus is released the plasterboard of moulding in the mould vehicle, and this device structure is complicated, occupation of land is bigger, and especially the mould vehicle use is inconvenient, cost is higher.
Summary of the invention
The purpose of the utility model is exactly to the deficiency of prior art existence a kind of plasterboard automatic producing device to be provided, and its scientific structure can realize producing automatically plasterboard, and production efficiency is high.
To achieve these goals; The technical scheme that the utility model adopts is: a kind of plasterboard automatic producing device; Comprise frame, said frame is provided with grouting device, shaped device, stripper apparatus, and said shaped device comprises counterdie conveyer belt, the patrix conveyer belt of synchronous rotation; Said counterdie conveyer belt and said patrix conveyer belt are respectively arranged with counterdie, the patrix that several can be crooked; Said grouting device and said stripper apparatus lay respectively at the outside, two ends of said patrix conveyer belt, and said grouting device is positioned at the top of said counterdie conveyer belt one end, and said stripper apparatus is arranged at the turning point of said counterdie conveyer belt.
Said counterdie conveyer belt is around live-rollers rotation down, and said patrix conveyer belt rotates around last live-rollers, and said live-rollers down and last live-rollers rotate synchronously.
Said shaped device is provided with deviation correcting device; Said deviation correcting device comprises telescopic adjusting rod, motor, position sensor, microprocessor; Said following live-rollers or last live-rollers connect said frame through said adjusting rod; Said motor-driven connects said adjusting rod, and said motor, position sensor are electrically connected said microprocessor.
Said stripper apparatus comprises the blanking platform, and the plane is a little less than the last plane of said counterdie conveyer belt on the said blanking platform, and said blanking platform is provided with several material returned rollers.
Be provided with the oscillating column pump that is used to make the vibration of counterdie conveyer belt between said grouting device and the said patrix conveyer belt.
Said counterdie conveyer belt and the position that said patrix conveyer belt begins to engage are provided with and are used to the spill plate that prevents that slurry from overflowing.
Further be provided with hairbrush, said hairbrush and said counterdie conveyer belt or said patrix conveyer belt are outer tangent.
Said grouting device comprises mixer, and the discharging opening of this mixer is arranged at the top of said lower conveyor belt.
Said grouting device further comprises the fiber mixer, and said fiber mixer is connected with said mixer.
Said counterdie and said counterdie conveyer belt flexibly connect.
The utility model beneficial effect is: the utility model comprises frame, and said frame is provided with grouting device, shaped device, stripper apparatus, and said shaped device comprises counterdie conveyer belt, the patrix conveyer belt of synchronous rotation; Said counterdie conveyer belt and said patrix conveyer belt are respectively arranged with counterdie, the patrix that several can be crooked, and said grouting device and said stripper apparatus lay respectively at the outside, two ends of said patrix conveyer belt, and said grouting device is positioned at the top of said counterdie conveyer belt one end; Said stripper apparatus is arranged at the turning point of said counterdie conveyer belt, and grouting device injects counterdie with slurry during use, when counterdie and patrix turn to bonding station; Counterdie cooperates with patrix makes the plasterboard moulding, and plasterboard solidifies in transport process, when the counterdie conveyer belt turns to; Plasterboard separates with counterdie automatically; The utility model scientific structure can realize producing automatically plasterboard, and production efficiency is high; Automaticity is high, has reduced working strength of workers.
Description of drawings
Fig. 1 is the structural representation of the plasterboard automatic producing device of the utility model.
Fig. 2 is the partial enlarged drawing at A place among Fig. 1.
Fig. 3 is the partial enlarged drawing at B place among Fig. 1.
In Fig. 1 ~ Fig. 3, include:
1---frame 2---grouting device
21---mixer 22---fiber mixer
3---shaped device 31---counterdie conveyer belt
32---patrix conveyer belt 33---counterdie
The following live-rollers of 34---patrixes 35---
36---going up live-rollers 4---stripper apparatus
41---blanking platform 42---material returned roller
51---adjusting rod 52---motor
53---position sensor 6---oscillating column pump
7---spill plate 8---hairbrush.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described.
A kind of plasterboard automatic producing device of the utility model, as shown in Figure 1, it comprises frame 1, said frame 1 is provided with grouting device 2, shaped device 3, stripper apparatus 4.Said shaped device 3 comprises counterdie conveyer belt 31, patrix conveyer belt 32; Said counterdie conveyer belt 31 and said patrix conveyer belt 32 are respectively arranged with several can crooked counterdie 33, patrix 34; Said grouting device 2 lays respectively at outside the two ends of said patrix conveyer belt 32 with said stripper apparatus 4; Said grouting device 2 is positioned at the top of said counterdie conveyer belt 31 1 ends, and said stripper apparatus 4 is arranged at the turning point of said counterdie conveyer belt 31.For the ease of settling grouting device 2 and stripper apparatus 4, as shown in Figure 1, the two ends of counterdie conveyer belt 31 should surpass the two ends of patrix conveyer belt 32.
Operation principle: grouting device is injected into the counterdie 33 of shaped device 3 with the slurry that stirs, and counterdie 33 is provided with the groove of ccontaining slurry, after slip casting is accomplished; Counterdie conveyer belt 31 moves under the effect of motor with patrix conveyer belt 32; Patrix 34 outwards protrudes, and when patrix 34 engaged with counterdie 33, patrix 34 was pressed in the groove of counterdie 33; Patrix 34 cooperates with counterdie 33 makes the plasterboard moulding; Plasterboard solidifies in transport process, fully reacts, solidifies in order to make slurry, and the length of counterdie conveyer belt 31 and patrix conveyer belt 32 is answered long enough.Behind the plasterboard curing molding, thereby patrix conveyer belt 32 turns to counterdie conveyer belt 31 and separates, and counterdie conveyer belt 31 moves on; When counterdie conveyer belt 31 turned to, plasterboard separated with counterdie 33 automatically, the utility model scientific structure; Can realize producing automatically plasterboard; Production efficiency is high, and automaticity is high, has reduced working strength of workers.
As shown in Figure 1, said counterdie conveyer belt 31 is around live-rollers 35 rotations down, and the two ends of counterdie conveyer belt 31 are provided with down live-rollers 35; Said patrix conveyer belt 32 rotates around last live-rollers 36; The two ends of patrix conveyer belt 32 are provided with live-rollers 36, and following live-rollers 35 is driven by stepper motor with last live-rollers 36, in the plasterboard solidification process; The patrix 34 and the counterdie 33 that cooperatively interact should be static relatively; Therefore said live-rollers 35 down should rotate with last live-rollers 36 synchronously, can make down live-rollers 35 and last live-rollers 36 synchronous through devices such as chain or gears, also can directly control through the rotating speed of controlling servomotor.
Further, like Fig. 1, Fig. 2, shown in Figure 3, said shaped device 3 is provided with deviation correcting device; Said deviation correcting device comprises telescopic adjusting rod 51, motor 52, position sensor 53, microprocessor, said live-rollers 35 down or go up live-rollers 36 and connect said frame 1 through said adjusting rod 51, and said motor 52 drives the said adjusting rod 51 of connections; Said motor 52, position sensor 53 are electrically connected said microprocessor; Adjusting rod 51 is provided with screw thread, and when motor 52 drove adjusting rod 51 rotations, adjusting rod 51 moved vertically; Drive live-rollers 35 or upward live-rollers 36 move left and right down; Regulate the position of patrix conveyer belt 32 or counterdie conveyer belt 31, it is alignd when being bonded with each other, thereby guarantee the product quality of plasterboard.
Further, as shown in Figure 1, said stripper apparatus 4 comprises blanking platform 41; The plane is a little less than the last plane of said counterdie conveyer belt 31 on the said blanking platform 41; Said blanking platform 42 is provided with several material returned rollers 42, and plasterboard separates with counterdie 33 automatically, and drops on the blanking platform 41; Thereby material returned roller 42 rotates the drive plasterboard and moves forward, and then plasterboard is taken off from blanking platform 41.
Further; As shown in Figure 1, be provided with the oscillating column pump 6 that is used to make 31 vibrations of counterdie conveyer belt between said grouting device 2 and the said patrix conveyer belt 32, the vibration head of said oscillating column pump 6 is positioned at the below of counterdie conveyer belt 31; When the counterdie that slurry is housed 33 moves to oscillating column pump 6 tops; Oscillating column pump 6 makes its up-down vibration, thereby slurry is evenly distributed, and discharges gas wherein.
As shown in Figure 1; Said counterdie conveyer belt 31 and the position that said patrix conveyer belt 32 begins to engage are provided with and are used to the spill plate 7 that prevents that slurry from overflowing; Spill plate 7 can move left and right under the control of cylinder; The effect of spill plate 7 is: when patrix 34 engages extruding slurry with counterdie 33, prevent that slurry from flowing out.
Further, as shown in Figure 1, the utility model is provided with hairbrush 8, and said hairbrush 8 is four, and outer tangent with said counterdie conveyer belt 31 or said patrix conveyer belt 32 respectively, hairbrush 8 can clean the slurry on patrix conveyer belt 32 and the counterdie conveyer belt 31.
As shown in Figure 1, said grouting device 2 comprises mixer 21, and the discharging opening of this mixer 21 is arranged at the top of said lower conveyor belt 31.Said grouting device 2 further comprises fiber mixer 22, and said fiber mixer 22 is connected with said mixer 21.The charging aperture of mixer 21 can be provided with automatic charging device, and automatic charging device drops into various raw materials in proportion, and these raw materials add entry and form slurry in mixer 21, and then drops into the fiber that can strengthen plasterboard intensity.
For the utility model, said counterdie 33 flexibly connects with said counterdie conveyer belt 31, and counterdie 33 transmits 31 through connecting pin and counterdie and is connected, thereby is convenient for changing counterdie 33.The patrix 34 and the counterdie 33 of the utility model are plastic material, when rotating, can be out of shape.
Should be noted that at last; Above embodiment is only in order to explain the technical scheme of the utility model; But not to the restriction of the utility model protection domain, although with reference to preferred embodiment the utility model has been done explanation at length, those of ordinary skill in the art is to be understood that; Can make amendment or be equal to replacement the technical scheme of the utility model, and not break away from the essence and the scope of the utility model technical scheme.

Claims (10)

1. plasterboard automatic producing device; Comprise frame (1); It is characterized in that: said frame (1) is provided with grouting device (2), shaped device (3), stripper apparatus (4); Said shaped device (3) comprises counterdie conveyer belt (31), the patrix conveyer belt (32) of synchronous rotation; Said counterdie conveyer belt (31) and said patrix conveyer belt (32) are respectively arranged with counterdie (33), the patrix (34) that several can be crooked; Said grouting device (2) and said stripper apparatus (4) lay respectively at the outside, two ends of said patrix conveyer belt (32), and said grouting device (2) is positioned at the top of said counterdie conveyer belt (31) one ends, and said stripper apparatus (4) is arranged at the turning point of said counterdie conveyer belt (31).
2. plasterboard automatic producing device according to claim 1; It is characterized in that: said counterdie conveyer belt (31) is around live-rollers (35) rotation down; Said patrix conveyer belt (32) rotates around last live-rollers (36), and said live-rollers (35) down rotates with last live-rollers (36) synchronously.
3. plasterboard automatic producing device according to claim 2; It is characterized in that: said shaped device (3) is provided with deviation correcting device; Said deviation correcting device comprises telescopic adjusting rod (51), motor (52), position sensor (53), microprocessor; Said following live-rollers (35) or last live-rollers (36) connect said frame (1) through said adjusting rod (51); Said motor (52) drives and connects said adjusting rod (51), and said motor (52), position sensor (53) are electrically connected said microprocessor.
4. plasterboard automatic producing device according to claim 2; It is characterized in that: said stripper apparatus (4) comprises blanking platform (41); Said blanking platform (41) is gone up the last plane of plane a little less than said counterdie conveyer belt (31), and said blanking platform (41) is provided with several material returned rollers (42).
5. plasterboard automatic producing device according to claim 1 is characterized in that: be provided with the oscillating column pump (6) that is used to make counterdie conveyer belt (31) vibration between said grouting device (2) and the said patrix conveyer belt (32).
6. plasterboard automatic producing device according to claim 1 is characterized in that: said counterdie conveyer belt (31) and the position that said patrix conveyer belt (32) begins to engage are provided with and are used to the spill plate (7) that prevents that slurry from overflowing.
7. plasterboard automatic producing device according to claim 1 is characterized in that: further be provided with hairbrush (8), said hairbrush (8) is outer tangent with said counterdie conveyer belt (31) or said patrix conveyer belt (32).
8. plasterboard automatic producing device according to claim 1 is characterized in that: said grouting device (2) comprises mixer (21), and the discharging opening of this mixer (21) is arranged at the top of said lower conveyor belt (31).
9. plasterboard automatic producing device according to claim 8 is characterized in that: said grouting device (2) further comprises fiber mixer (22), and said fiber mixer (22) is connected with said mixer (21).
10. plasterboard automatic producing device according to claim 1 is characterized in that: said counterdie (33) flexibly connects with said counterdie conveyer belt (31).
CN 201220187544 2012-04-28 2012-04-28 Automatic gypsum plate manufacturing device Expired - Fee Related CN202592504U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220187544 CN202592504U (en) 2012-04-28 2012-04-28 Automatic gypsum plate manufacturing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220187544 CN202592504U (en) 2012-04-28 2012-04-28 Automatic gypsum plate manufacturing device

Publications (1)

Publication Number Publication Date
CN202592504U true CN202592504U (en) 2012-12-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220187544 Expired - Fee Related CN202592504U (en) 2012-04-28 2012-04-28 Automatic gypsum plate manufacturing device

Country Status (1)

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CN (1) CN202592504U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104724468A (en) * 2013-12-24 2015-06-24 太仓北新建材有限公司 Track control system and track control method
CN107813407A (en) * 2017-10-23 2018-03-20 泰山石膏(铜陵)有限公司 A kind of plaster board production equipment for correcting mould skew
CN109079964A (en) * 2018-08-31 2018-12-25 范永平 A kind of vermiculite board production system and method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104724468A (en) * 2013-12-24 2015-06-24 太仓北新建材有限公司 Track control system and track control method
CN107813407A (en) * 2017-10-23 2018-03-20 泰山石膏(铜陵)有限公司 A kind of plaster board production equipment for correcting mould skew
CN109079964A (en) * 2018-08-31 2018-12-25 范永平 A kind of vermiculite board production system and method

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121212

Termination date: 20180428