CN202587619U - LED mounting processing device adopting vibrating feeding mode - Google Patents
LED mounting processing device adopting vibrating feeding mode Download PDFInfo
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- CN202587619U CN202587619U CN 201220242843 CN201220242843U CN202587619U CN 202587619 U CN202587619 U CN 202587619U CN 201220242843 CN201220242843 CN 201220242843 CN 201220242843 U CN201220242843 U CN 201220242843U CN 202587619 U CN202587619 U CN 202587619U
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- suction nozzle
- led
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- motor
- vibration feeder
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Abstract
The utility model discloses a processing device, and especially discloses an LED mounting processing device used in LED production. The LED mounting processing device mainly includes a vibrating feeding mechanism, a mounting head mechanism, a Y-directional motion mechanism, and an X-directional motion mechanism. When the device works, the vibrating feeding mechanism transmits the material to a material absorption position, a nozzle absorbs and moves upward the LED material via a nozzle elevating cylinder and a vacuum air passage, and next a positioning claw cylinder and a nozzle rotation motor are turned on to adjust and fix the position of the material, and a Y-directional motor and an X-directional motor are turned on to move the mounting head mechanism and a panel so as to make the nozzle aligned with the mounting position of the material, and then the nozzle is pressed, the vacuum air passage is closed, and the material is mounted on a substrate, and finally the nozzle elevating cylinder is reset, the nozzle is elevated, and the Y-directional motor and the X-directional motor are turned on and return to the original material absorption position to complete the material mounting circulation once again. The LED mounting processing device shortens the process, saves the cost, improves the mass production efficiency, so can be widely applied to the LED production enterprises.
Description
Technical field
The utility model relates to a kind of process equipment, specifically be meant a kind of in the LED production process employed LED mount process equipment.
Background technology
At present along with the environmental protection idea deeply reach popularizing of power-saving technology and product, LED is as the energy-conservation light source product of a kind of novel green,, real advantage that life-span grow high, low in energy consumption with its unit brightness becomes the first-selection of the alternative conventional light source of user.The operating voltage that it had is low, microminiaturized, it is integrated to be easy to, it is simple, shock-resistant to drive, use characteristics such as stable that its range of application is constantly increased; Except that being used to make traditional wing flats, Landscape Lamp, street lamp, interior decoration light fixture etc. in a large number, forward product scope wider, that upgrade develops.
Along with LED product application and development; The significantly increase of the production capacity of each manufacturing enterprise and output; Requirement meeting to existing patch device is increasingly high, and form is also more and more diversified, simultaneously with the development of technology and the lifting of technology; Enhance competitiveness through integrated process route and reduction product cost, promote the application of LED energy-conserving product.Use carrier band to pack because mostly the material of traditional LED patch device is upper reaches producer at present; When paster, fly to reach the material loading feeding through expensive, this is when output is little, and cost is outstanding; But increase sharply when output, the cost of carrier band also increases sharply thereupon; Therefore reduce the supply cost of LED; Reduce the deployment cost of patch device; With the pattern of traditional LED through the whole volume of tape package feed; Change bulk cargo LED into and directly will significantly reduce cost to using enterprise, and then reduce the cost of LED application product, effectively promote the process that the LED illuminating product accelerates to get into domestic lighting through the patch device of vibration feeder feed.
The utility model content
The utility model is to deficiency of the prior art, proposed a kind ofly can effectively improve the equipment that mounts processing LED efficient.
The utility model is achieved through following technical proposals:
A kind of LED that vibrates feeding style mounts process equipment; Its involving vibrations feed mechanism, placement head mechanism, Z to mounting panel, panel, X to motion, X to motor, Y to motion, base plate, frame and control system; It is characterized in that having on the frame vibrating disk carriage; The vibration feeder structure is positioned on the vibrating disk carriage, and the vibration feeder structure is connected with linear vibration feeder; Y is vertical each other to motion with X to motion; Placement head mechanism is installed in Y on motion, can be along Y to moving, and suction nozzle can move up and down in placement head mechanism simultaneously, and wherein suction nozzle is connected with suction nozzle electric rotating machine, suction nozzle lift cylinder; The locating detent cylinder is connected with locating detent; The vibration feeder structure is made up of round vibration feeder, linear vibration feeder;
Wherein Y is made up of to motor to guide rail, Y Y to motion, and placement head mechanism provides power by Y to motor, drives to the leading screw rotation through Y;
X is made up of to guide rail to leading screw and X to motor, X panel, X to motion; Substrate orientation on panel, by X to driven by motor, through X to lead screw transmission, at X to guide rail upper edge X to substrate being moved under the suction nozzle.
As preferably, above-mentioned a kind of LED that vibrates feeding style mounts the substrate described in the process equipment and is fixed on and is X on the panel to motion, waits to paste position and suction nozzle on the substrate in the cross-perpendicular aligned in position; LED to be pasted places taking over a business of vibration feeder structure.
As preferably, above-mentioned a kind of LED that vibrates feeding style mounts the mechanism of placement head described in the process equipment and is made up of adjustable locating detent, locating detent cylinder, suction nozzle, suction nozzle lift cylinder and suction nozzle electric rotating machine; The suction nozzle lift cylinder drives suction nozzle and moves up and down, and the locating detent cylinder drives adjustable locating detent motion, and the suction nozzle electric rotating machine drives the suction nozzle rotation.
In the utility model, the vibration feeder structure is made up of round vibration feeder and linear vibration feeder.LED in bulk is put on the round vibration feeder, material is delivered to the end material loading absorption position of linear vibration feeder through vibration.
Placement head mechanism is made up of adjustable locating detent, locating detent cylinder, suction nozzle, suction nozzle lift cylinder and suction nozzle electric rotating machine.At material loading absorption position place, drive suction nozzle through the suction nozzle lift cylinder and move downward, suction nozzle is contacted with the material upper surface, start the vacuum suction material; The suction nozzle lift cylinder starts the drive suction nozzle and moves upward, and the locating detent cylinder moving drives adjustable locating detent motion simultaneously, and material is positioned at the horizontal center position, and suction nozzle electric rotating machine startup is subsequently ajusted material on angle, carry out paster then.
Y is made up of to motor to guide rail, Y Y to motion.Placement head mechanism provides power by Y to motor, rotates to leading screw through Y to drive, and on guide rail, moves to the patch location of requirement from the material loading absorption position at Y, and placement head mechanism carries out the paster motion; Get back to the material loading absorption position.The circulation of completion one action.
X is made up of to guide rail to leading screw and X to motor, X panel, X to motion.The substrate orientation that is coated with tin cream is clamped on the panel, by X to driven by motor, through X to lead screw transmission; At X to guide rail upper edge X to substrate being moved under the suction nozzle; Make once to mount pad locations on the automatic align substrates of LED on the suction nozzle, Y is after motion and placement head mechanism action; Move to the pad locations on the next substrate, carry out paster circulation next time.
Beneficial effect: the production that the utility model is used the merchant for the LED product provides new technology equipment, shortens process procedure and cost, improves and produces efficient in enormous quantities.
Description of drawings
The structural representation of Fig. 1 the utility model
1, vibrating disk carriage 2, round vibration feeder 3, vibration feeder structure 4, linear vibration feeder
5, Y to motor 6, Y to motion 7, Y to guide rail 8, suction nozzle electric rotating machine
9, suction nozzle lift cylinder 10, X to leading screw 11, X to guide rail 12, placement head mechanism
13, Z is to mounting panel 14, locating detent cylinder 15, suction nozzle 16, adjustable locating detent 17, panel
18, X to motion 19, X to motor 20, base plate 21, frame.
Embodiment
Specify below in conjunction with the enforcement of accompanying drawing the utility model:
Embodiment 1
According to structure shown in the accompanying drawing 1; The LED that makes a vibration feeding style mounts process equipment; Its involving vibrations feed mechanism 3, placement head mechanism 12, Z to mounting panel 13, panel 17, X to motion 18, X to motor 19, Y to motion 6, base plate 20, frame 21 and control system; A vibrating disk carriage 1 is arranged on its mid frame 21, and vibration feeder structure 3 is positioned on the vibrating disk carriage 1, and vibration feeder structure 3 is connected with linear vibration feeder 4; Y is vertical each other to motion 18 with X to motion 6; Placement head mechanism 12 is installed in Y on motion 6, can be along Y to moving, and suction nozzle 15 can move up and down in placement head mechanism 12 simultaneously, and wherein suction nozzle 15 is connected with suction nozzle electric rotating machine 8, suction nozzle lift cylinder 9; Locating detent cylinder 14 is connected with locating detent 16; Vibration feeder structure 3 is made up of round vibration feeder 2, linear vibration feeder 4; Wherein Y is made up of to motor 5 to guide rail 7, Y Y to motion 6, and placement head mechanism 12 provides power by Y to motor 5, drives to the leading screw rotation through Y; X is made up of to guide rail 11 to leading screw 10 and X to motor 19, X panel 17, X to motion 18; Substrate orientation is driven to motor 19 by X on panel 17, through X to leading screw 10 transmissions, at X to guide rail 11 upper edge X to substrate being moved under the suction nozzle 15.Described substrate is fixed on the panel 17 and is X to motion, waits to paste position and suction nozzle 15 on the substrate in the cross-perpendicular aligned in position; LED to be pasted places taking over a business of vibration feeder structure 3.Said placement head mechanism 12 is made up of adjustable locating detent 16, locating detent cylinder 14, suction nozzle 15, suction nozzle lift cylinder 9 and suction nozzle electric rotating machine 8; Suction nozzle lift cylinder 9 drives suction nozzle 15 and moves up and down, and locating detent cylinder 14 drives adjustable locating detent 16 motions, and suction nozzle electric rotating machine 8 drives suction nozzle 15 rotations.
In the present embodiment; Substrate is installed on the panel 17, and the LED material is put into round vibration feeder 2, arrives through linear vibration feeder 4 and inhales the position in advance; Y moves to material with placement head mechanism 12 by origin position to electric motor starting and inhales the top, position in advance, and suction nozzle 15 is aimed at material; 9 startups of suction nozzle lift cylinder move down with LED suction nozzle 15 and contact, start the vacuum suction material; Suction nozzle lift cylinder 9 moves up suction nozzle 15 and material is moved upward, and 14 startups of locating detent cylinder make adjustable locating detent 16 moving doing during to position of rotation, make the material centre-lock; Suction nozzle electric rotating machine 8 drives suction nozzle 15 rotations, and the angle of material can be mounted on substrate correctly.Simultaneously Y starts to motor 5 and drives placement head mechanisms 12, at Y to guide rail 7 upper edge Y to moving, control placement head mechanism 12 wherein contains pad locations on suction nozzle 15 align substrates.Suction nozzle lift cylinder 9 moves downward suction nozzle 15 and material is moved downward together, and material is attached on the substrate pads; Suction nozzle lift cylinder 9 homing upwards makes suction nozzle 15 also get back to original position simultaneously subsequently, and Y starts rotation and makes placement head mechanism 12 and suction nozzle 15 be returned to initial material to inhale the position in advance to motor 5 is reverse thereafter.Circulate next time.
When placement head mechanism 12 returns, on the directions X X to motor 19 start through X to leading screw 10 drive panels 17 with above substrate on guide rail 11, move to the next one at X and mount the position, carry out the circulation that mounts next time.
Above-mentioned motion process repeats through system's Control Circulation, and whole base plate is sticked material, changes the substrate continued and repeats work, and circulation posts next substrate.
This equipment can be through increasing the quantity of the substrate that once mounts, and to reduce the non-cutting time of installation base plate, raising mounts efficient.
This equipment also can be applicable to the work that mounts that other repeated workload reach the little material of change in size greatly.
Claims (3)
1. a LED who vibrates feeding style mounts process equipment; Its involving vibrations feed mechanism (3), placement head mechanism (12), Z to mounting panel (13), panel (17), X to motion (18), X to motor (19), Y to motion (6), base plate (20), frame (21) and control system; It is characterized in that a vibrating disk carriage (1) is arranged on the frame (21); Vibration feeder structure (3) is positioned on the vibrating disk carriage (1), and vibration feeder structure (3) is connected with linear vibration feeder (4); Y is vertical each other to motion (18) with X to motion (6); Placement head mechanism (12) is installed in Y on motion (6), can be along Y to moving, and suction nozzle (15) can move up and down in placement head mechanism (12) simultaneously, and wherein suction nozzle (15) is connected with suction nozzle electric rotating machine (8), suction nozzle lift cylinder (9); Locating detent cylinder (14) is connected with locating detent (16); Vibration feeder structure (3) is made up of round vibration feeder (2), linear vibration feeder (4);
Wherein Y is made up of to motor (5) to guide rail (7), Y Y to motion (6), and placement head mechanism (12) provides power by Y to motor (5), drives to the leading screw rotation through Y;
X is made up of to guide rail (11) to leading screw (10) and X to motor (19), X panel (17), X to motion (18); Substrate orientation is driven to motor (19) by X on panel (17), through X to leading screw (10) transmission, at X to guide rail (11) upper edge X to substrate being moved under the suction nozzle (15).
2. a kind of LED that vibrates feeding style according to claim 1 mounts process equipment, it is characterized in that, described substrate is fixed on the panel (17) and is X to motion, waits to paste position and suction nozzle (15) on the substrate in the cross-perpendicular aligned in position; LED to be pasted places taking over a business of vibration feeder structure (3).
3. a kind of LED that vibrates feeding style according to claim 1 mounts process equipment; It is characterized in that said placement head mechanism (12) is made up of adjustable locating detent (16), locating detent cylinder (14), suction nozzle (15), suction nozzle lift cylinder (9) and suction nozzle electric rotating machine (8); Suction nozzle lift cylinder (9) drives suction nozzle (15) and moves up and down, and locating detent cylinder (14) drives adjustable locating detent (16) motion, and suction nozzle electric rotating machine (8) drives suction nozzle (15) rotation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220242843 CN202587619U (en) | 2012-05-25 | 2012-05-25 | LED mounting processing device adopting vibrating feeding mode |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220242843 CN202587619U (en) | 2012-05-25 | 2012-05-25 | LED mounting processing device adopting vibrating feeding mode |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202587619U true CN202587619U (en) | 2012-12-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220242843 Expired - Fee Related CN202587619U (en) | 2012-05-25 | 2012-05-25 | LED mounting processing device adopting vibrating feeding mode |
Country Status (1)
| Country | Link |
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| CN (1) | CN202587619U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103346216A (en) * | 2013-06-30 | 2013-10-09 | 东莞市凯格精密机械有限公司 | Material-falling prevention device applied to surface-mounted LED light splitting or taping operation |
| CN104129646A (en) * | 2014-07-01 | 2014-11-05 | 唐杰祥 | Electronic component arranging and adhering machine |
| CN104780716A (en) * | 2015-04-17 | 2015-07-15 | 深圳市炫硕光电科技有限公司 | Fixed chip mounting head type LED automatic chip mounter |
| CN105188273A (en) * | 2015-07-29 | 2015-12-23 | 王硕 | Bulk LED high-speed chip mounter |
| CN108055821A (en) * | 2018-01-30 | 2018-05-18 | 深圳市易通自动化设备有限公司 | A kind of chip mounter with polaroid attaching head device |
| CN108213944A (en) * | 2017-12-13 | 2018-06-29 | 无锡昌至盛机械制造有限公司 | Oxygen valve assembling device |
| CN108247307A (en) * | 2016-12-29 | 2018-07-06 | 黄江安 | Stepper motor line gear feeding assembling mechanism |
| CN110801988A (en) * | 2018-08-06 | 2020-02-18 | 张家港市欧微自动化研发有限公司 | Chip adhesive dispensing method based on PCB chip adhesive dispensing equipment |
-
2012
- 2012-05-25 CN CN 201220242843 patent/CN202587619U/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103346216A (en) * | 2013-06-30 | 2013-10-09 | 东莞市凯格精密机械有限公司 | Material-falling prevention device applied to surface-mounted LED light splitting or taping operation |
| CN103346216B (en) * | 2013-06-30 | 2016-04-20 | 东莞市凯格精密机械有限公司 | Be suitable for the material falling prevention device of adopting surface mounted LED light splitting or braid operation |
| CN104129646A (en) * | 2014-07-01 | 2014-11-05 | 唐杰祥 | Electronic component arranging and adhering machine |
| CN104129646B (en) * | 2014-07-01 | 2016-06-29 | 唐杰祥 | A kind of electronic element row patch machine |
| CN104780716B (en) * | 2015-04-17 | 2017-12-22 | 深圳市炫硕智造技术有限公司 | Fixed paster hair style LED automatic placement machines |
| CN104780716A (en) * | 2015-04-17 | 2015-07-15 | 深圳市炫硕光电科技有限公司 | Fixed chip mounting head type LED automatic chip mounter |
| CN105188273A (en) * | 2015-07-29 | 2015-12-23 | 王硕 | Bulk LED high-speed chip mounter |
| CN108247307A (en) * | 2016-12-29 | 2018-07-06 | 黄江安 | Stepper motor line gear feeding assembling mechanism |
| CN108213944A (en) * | 2017-12-13 | 2018-06-29 | 无锡昌至盛机械制造有限公司 | Oxygen valve assembling device |
| CN108055821A (en) * | 2018-01-30 | 2018-05-18 | 深圳市易通自动化设备有限公司 | A kind of chip mounter with polaroid attaching head device |
| CN108055821B (en) * | 2018-01-30 | 2024-05-31 | 深圳市易通自动化设备有限公司 | Chip mounter with chip mounting head device |
| CN110801988A (en) * | 2018-08-06 | 2020-02-18 | 张家港市欧微自动化研发有限公司 | Chip adhesive dispensing method based on PCB chip adhesive dispensing equipment |
| CN110801988B (en) * | 2018-08-06 | 2021-08-10 | 张家港市欧微自动化研发有限公司 | Chip adhesive dispensing method based on PCB chip adhesive dispensing equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121205 Termination date: 20180525 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |