CN202558494U - Multifunctional lifting transport unit for aluminum electrolysis production - Google Patents
Multifunctional lifting transport unit for aluminum electrolysis production Download PDFInfo
- Publication number
- CN202558494U CN202558494U CN2012202430941U CN201220243094U CN202558494U CN 202558494 U CN202558494 U CN 202558494U CN 2012202430941 U CN2012202430941 U CN 2012202430941U CN 201220243094 U CN201220243094 U CN 201220243094U CN 202558494 U CN202558494 U CN 202558494U
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- dolly
- trolley
- aluminium
- guide rail
- girders
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Abstract
The utility model discloses a multifunctional lifting transport unit for aluminum electrolysis production, which comprises a large trolley, a small tool trolley, a fixing hoist, and a small aluminum discharge trolley. The large trolley is of three-main-beam bridge portal type crane structure; spacing of the three main beams is adaptable to the small tool trolley and small aluminum discharge trolley; the three main beams include a middle beam and two side beams; two sides of the middle beam and inner sides of the two side beams are provided with guide rails adapted to and mounted with the small tool trolley and small aluminum discharge trolley; the fixing hoist is mounted on the side beams. The utility model integrates functions of electrolytic cell crust breaking, material feeding, anode replacement, aluminum discharge lifting and transporting, anode frame lifting and transporting, and slag fishing; is a mechanical, electrical, hydraulic and pneumatic integrated large-scale unit; and guarantees high efficiency, energy saving, high safety and reliability, and convenient maintenance.
Description
Technical field
The utility model relates to a kind of electrolytic aluminum production system job equipment, particularly a kind of multifunction system of electrolytic aluminum production equipment, is the special process equipment in the Aluminum Electrolysis Production, belongs to the technical field of non-ferrous metal metallurgy aluminum electrolysis industry and heavy-duty machinery industry.
Background technology
Non-metals is widely used in every field such as communications and transportation, building, machine manufacture, electric power, aerospace, durable consumer goods and packaging for foodstuff, is important industrial raw materials.Non-metals is because the characteristics of its mineral cause production technology industrial complicated than other, and energy consumption is higher.Smelting is the maximum link of power consumption during non-metals is produced, and aluminum smelting technology is again maximum power consumption family.Account for more than 53.4% of the total power consumption of non-ferrous metals industry.At present; The multi-functional unit of electrolytic aluminium that is used for prebaked cell for aluminum-reduction technology adopts double girder bridge type structure, hangs up aluminium dolly form partially; Because the aluminium dolly that goes out of this unit adopts and to hang vehicle structure partially, when the hoisting capacity that goes out the aluminium dolly greater than 25 ton hours, capsizing moment is big; Reduce the reliability and the safety of unit, only be adapted to 160KA-280KA, 5 tons of technological productions of prebaked cell for aluminum-reduction that aluminium is two-mand ladle.The electrolytic bath of prebaked anode Aluminum Electrolysis Production has developed into 350KA, 400KA, 450KA large scale electrolytic cell and the super-huge aluminium cell of 600KA by the small-sized groove of 160KA.These technological exploitations are significant with raising aluminium industrial market competitive power to promoting China's Aluminum Electrolysis Production technology.Use these technology and can practice thrift investment more than 10%, reduce electrolytic aluminium power consumption 800～1000Kwh/t-Al.What novel aluminum electrolysis production unit was equipped goes out aluminium dolly hoisting capacity greater than 30 tons, and the multi-functional unit of electrolytic aluminium originally can not satisfy the production demand.
Therefore,, need the multi-functional unit of novel electrolytic aluminium that exploitation can realize energy-efficient Aluminum Electrolysis Production badly, satisfy the requirement of aluminum smelting technology industry production demand and energy-saving and emission-reduction for adapting to the technical development of aluminium industry.
The utility model content
The utility model is in order to solve the problems of the technologies described above; Propose a kind ofly to integrate the electrolytic bath crust breaking, feed in raw material, change anode, go out aluminium lifting and migration, handling anode superstructure and drag for the slag function; Be the multi-functional hoisting hook shipping unit of the energy-efficient electrolytic aluminum production of mechanical, electrical, the liquid of collection, gas integral, can realize that unit operation is steady, safe and reliable, easy to maintenance, the multi-functional lifting handling unit of the electrolytic aluminum production of energy-saving and emission-reduction.
The utility model is to solve the problems of the technologies described above the technical scheme that is adopted to be: a kind of multi-functional lifting handling unit of electrolytic aluminum production; Comprise cart, instrument dolly, fixing cucurbit device and go out the aluminium dolly; Said cart is three girder crane span structure transfer crane structures; Spacing between said three girders and instrument dolly are with to go out the aluminium dolly adaptive, and three girders comprise intermediate beam and two curb girders, and the inboard of the both sides of intermediate beam and two curb girders is provided with the instrument dolly and goes out the adaptive guide rail of aluminium dolly; Said instrument dolly, go out on two tracks that the aluminium dolly is installed in intermediate beam and curb girder respectively, described fixedly cucurbit device is installed on the curb girder.
As the further improvement of the utility model, described instrument dolly comprises trolley frame, goes up swing type mechanism, wheeling mechanism, turning down mechanism; The said swing type mechanism, wheeling mechanism, turning down mechanism gone up all is installed on the trolley frame, wherein, also comprises cutting agency, four connecting rod crust breakers, dragveyer structure, more changing anode device and mobile driver's cab; Said turning down mechanism, cutting agency, four connecting rod crust breakers, dragveyer structure, more changing anode device is installed in the swing type mechanism below, and said mobile driver's cab is installed in turning down mechanism below.
Further improvement as the utility model; The aluminium dolly that goes out that the utility model provides comprises trolley frame, lifting mechanism, wheeling mechanism, and said lifting mechanism, wheeling mechanism all are installed on the trolley frame, wherein; Also comprise perpendicular rigid guide rail, upper sheave, suspension hook; The perpendicular rigid guide rail is installed in the trolley frame below, and the upper sheave below between the vertical guide rail is a suspension hook, and the guide rail bottom of perpendicular rigid guide rail is provided with intilted guiding surface.
As the further improvement of the utility model, described cart also comprises left end beam and right-hand member beam, and said left end beam and right-hand member beam are box beam, and three girders are through welding or being bolted between left end beam and the right-hand member beam, and said three girders are box beam.
Further improvement as the utility model; Said instrument trolley track is fixed on intermediate beam and the curb girder guide rail through rail pressing device and baffle plate; Saidly go out the little track of aluminium and be fixed on intermediate beam and another curb girder guide rail through rail pressing device and baffle plate; The instrument dolly with go out the aluminium dolly and moving on the track separately, support by two girders, improved operation stability.
The crane span structure of the utility model adopts three main beam structures; The instrument dolly with go out the aluminium dolly and all adopt the bridge architecture form, operate steadily, and the unit equipment go out aluminium dolly lifting weight greater than 30 tons; Improved work efficiency greatly; The instrument dolly possesses multiple function, and the utility model comprehensively integrates the electrolytic bath crust breaking, feeds in raw material, changes anode, goes out aluminium lifting and migration, handling anode superstructure and drags for the slag function, is the large sized complete sets of equipment of mechanical, electrical, the liquid of collection, gas integral; Guaranteed that unit is energy-efficient, operated steadily, safe and reliable, easy to maintenance, be the ideal equipment of large-sized prebaked electrolytic bath electrolytic aluminum production more than the present 300KA.
Description of drawings
Fig. 1 is the front view of the utility model;
Fig. 2 is the birds-eye view of the utility model;
Fig. 3 is the cart scheme drawing of the utility model;
Fig. 4 is the instrument dolly scheme drawing of the utility model;
Fig. 5 be the utility model go out aluminium dolly scheme drawing;
Figure: 1. Carts 2. Tool trolley 3. Fixed hoist device 4. Traveling mechanism 5 out of aluminum car 6. Baffle? 7. Pressure rail 8 . the left end of the beam? 9 intermediate beam 10 side sill one? 11 side sill two 12. instrument trolley rails? 13 right Liang 14 out aluminum trolley rails? 15. tOOLS small frame 16 . the slewing mechanism 17. cutting mechanism? 18. instrument trolley institutions? 19 next slewing mechanism 20. shell hit four-link mechanism 21. slag institutions 22. replace anode body 23. moving cab? 24. institutions of aluminum trolley? 25. the small aluminum frame 26.? hoisting mechanism of aluminum trolley 27.? vertical rigid guide rod 28.? upper pulley 29.? hanging hook 30.? oriented slope.
The specific embodiment
In order to be illustrated more clearly in the technical scheme of the utility model embodiment; The accompanying drawing of required use is done to introduce simply in will describing embodiment below; Obviously, the accompanying drawing in describing below only is some embodiment of the utility model, for those of ordinary skills; Under the prerequisite of not paying creative work, can also obtain other embodiment according to these accompanying drawings.
A kind of multi-functional lifting handling unit of electrolytic aluminum production; Comprise cart 1, instrument dolly 2, fixing cucurbit device 3 and go out aluminium dolly 5; Said cart 1 is three girder crane span structure transfer crane structures; Spacing between said three girders and instrument dolly 2 is with to go out aluminium dolly 5 adaptive, and three girders comprise intermediate beam 9 and curb girder 1, curb girder 2 11, and the inboard of the both sides of intermediate beam 9 and curb girder 1 and curb girder 2 11 is provided with instrument dolly 2 and goes out the adaptive guide rail of aluminium dolly 5; Said instrument dolly 2, go out on two tracks that aluminium dolly 5 is installed in intermediate beam 9 and curb girder 1, curb girder 2 11 respectively; Described fixedly cucurbit device 3 is installed on the curb girder 1, goes out aluminium dolly 5 and realizes that unit goes out the aluminium function, thereby satisfy the technological requirement of the multi-functional unit of electrolytic aluminum production.
Further improvement as the utility model; Said cart comprises three girders, and intermediate beam 9, curb girder 1 and 2 11, three girders of curb girder are parallel to each other; Be installed on left end beam 8 and the right-hand member beam 13; Three girders and two butt beams are the box beam structure, and load-carrying capacity is big, and the mode of bolt or welding is adopted in the connection between girder and the end carriage.On the intermediate beam 9 He on the curb girder 1 instrument vehicle guide 12 is installed; Use rail pressing device 7 and baffle plate 6 to be fixed on the girder, on the curb girder 1 He on the curb girder 2 11 aluminium vehicle guide 14 is installed out, adopt rail pressing device 7 fixing with baffle plate 6; Instrument dolly 2 with go out aluminium dolly 5 and moving on the track separately; All adopt the bridge-type vehicle structure, it is big to be supported on the track of two girders load-carrying capacity, has improved operation stability.
Further improvement as the utility model; The instrument dolly 2 that the utility model provides comprises instrument trolley frame 15, goes up swing type mechanism 16, instrument wheeling mechanism 18, turning down mechanism 19; Said upward swing type mechanism 16, instrument wheeling mechanism 18, turning down mechanism 19 all are installed on the instrument trolley frame 15; Wherein, Also comprise cutting agency 17, four connecting rod crust breakers 20, dragveyer structure 21, more changing anode device 22 and mobile driver's cab 23; Said turning down mechanism 19, cutting agency 17, four connecting rod crust breakers 20, dragveyer structure 21, more changing anode device 22 is installed in swing type mechanism 16 belows, through the rotation of last swing type mechanism 16 run location of 5 mechanisms is regulated, and said mobile driver's cab 23 is installed in turning down mechanism 19 belows; Turning down mechanism 19 is used for supporting and moves driver's cab 23, regulates the operation visual angle through the position that turning down mechanism 19 regulates driver's cab 21.Four connecting rod crust breakers 20 mainly are used for smashing electrolytic aluminium duricrust face; Cutting agency 17 be used for under the alumina powder in electrolytic bath; Accomplish the technology for blanking of electrolytic aluminium; Dragveyer structure 21 is used for the slag that aluminum electrolysis technology produces is pulled out, thereby realizes the normal continuously operation of aluminum electrolysis technology, and more changing anode device 22 is used for changing the anode system device in the electrolytic bath.
Further improvement as the utility model; The aluminium dolly 5 that goes out that the utility model provides comprises aluminium trolley frame 25, lifting mechanism 26, goes out aluminium wheeling mechanism 24; Said lifting mechanism 26, go out aluminium wheeling mechanism 24 and all be installed in out on the aluminium trolley frame 25; Wherein, also comprise perpendicular rigid guide rail 27, upper sheave 28, suspension hook 29, perpendicular rigid guide rail 27 is installed in out aluminium trolley frame 25 belows; Upper sheave 28 belows between the vertical guide rail are suspension hook 29, and the guide rail bottom of perpendicular rigid guide rail 27 is provided with intilted guiding surface 30.Go out aluminium dolly 5 and be used for vacuum aluminium two-man ladle lifting and migration, that accomplishes unit goes out the aluminium function, goes out aluminium dolly 5 and adopts bridge-types to go out the version of aluminium dolly; Operate steadily, safe and reliable, the hoisting capacity that goes out aluminium dolly 5 is greater than 30 tons; Satisfy large-current electric and separated 12 tons of requirements that go out the aluminium vacuum ladle of handling in the groove aluminium electroloysis; 32 tons of electronic shackle hook groups that suspension hook 29 adopts have increased the handling weight of equipment greatly, have promoted work efficiency.
The above only is the preferred implementation of the utility model; Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the utility model principle; Can also make some improvement and retouching, these improvement and retouching also should be regarded as the protection domain of the utility model.
Claims (5)
1. the multi-functional lifting handling unit of an electrolytic aluminum production; It is characterized in that; Comprise cart, instrument dolly, fixing cucurbit device and go out the aluminium dolly, said cart is three girder crane span structure transfer crane structures, and spacing between said three girders and instrument dolly are with to go out the aluminium dolly adaptive; Three girders comprise intermediate beam and two curb girders, and the inboard of the both sides of intermediate beam and two curb girders is provided with the instrument dolly and goes out the adaptive guide rail of aluminium dolly; Said instrument dolly, go out on two tracks that the aluminium dolly is installed in intermediate beam and curb girder respectively; Described fixedly cucurbit device is installed on the curb girder.
2. the multi-functional lifting handling unit of a kind of electrolytic aluminum production as claimed in claim 1; It is characterized in that: said instrument dolly comprises trolley frame, goes up swing type mechanism, wheeling mechanism, turning down mechanism; Said upward swing type mechanism, wheeling mechanism, turning down mechanism all are installed on the trolley frame; Wherein, Also comprise cutting agency, four connecting rod crust breakers, dragveyer structure, more changing anode device and mobile driver's cab, said turning down mechanism, cutting agency, four connecting rod crust breakers, dragveyer structure, more changing anode device is installed in the swing type mechanism below, and said mobile driver's cab is installed in turning down mechanism below.
3. the multi-functional lifting handling unit of a kind of electrolytic aluminum production as claimed in claim 1; It is characterized in that: saidly go out the aluminium dolly and comprise trolley frame, lifting mechanism, wheeling mechanism; Said lifting mechanism, wheeling mechanism all are installed on the trolley frame; Wherein, also comprise perpendicular rigid guide rail, upper sheave, suspension hook, the perpendicular rigid guide rail is installed in the trolley frame below; Upper sheave below between the vertical guide rail is a suspension hook, and the guide rail bottom of perpendicular rigid guide rail is provided with intilted guiding surface.
4. the multi-functional lifting handling unit of a kind of electrolytic aluminum production as claimed in claim 1; It is characterized in that: described cart also comprises left end beam and right-hand member beam; Said left end beam and right-hand member beam are box beam; Three girders are through welding or being bolted between left end beam and the right-hand member beam, and said three girders are box beam.
5. like the multi-functional lifting handling unit of claim 1 or 4 described a kind of electrolytic aluminum production; It is characterized in that: said instrument trolley track is fixed on intermediate beam and the curb girder guide rail through rail pressing device and baffle plate, saidly goes out the little track of aluminium and is fixed on intermediate beam and another curb girder guide rail through rail pressing device and baffle plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202430941U CN202558494U (en) | 2012-05-28 | 2012-05-28 | Multifunctional lifting transport unit for aluminum electrolysis production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202430941U CN202558494U (en) | 2012-05-28 | 2012-05-28 | Multifunctional lifting transport unit for aluminum electrolysis production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202558494U true CN202558494U (en) | 2012-11-28 |
Family
ID=47208175
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012202430941U Expired - Fee Related CN202558494U (en) | 2012-05-28 | 2012-05-28 | Multifunctional lifting transport unit for aluminum electrolysis production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202558494U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102978668A (en) * | 2012-12-20 | 2013-03-20 | 株洲天桥起重机股份有限公司 | Method and tool for lifting electrolysis cathode plate and electrolysis anode plate |
| CN103723627A (en) * | 2014-01-16 | 2014-04-16 | 常熟市沪虞港口机械有限公司 | Multifunctional crane |
-
2012
- 2012-05-28 CN CN2012202430941U patent/CN202558494U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102978668A (en) * | 2012-12-20 | 2013-03-20 | 株洲天桥起重机股份有限公司 | Method and tool for lifting electrolysis cathode plate and electrolysis anode plate |
| CN102978668B (en) * | 2012-12-20 | 2016-03-02 | 株洲天桥起重机股份有限公司 | The handling method of electrolytic negative/positive plate and suspender thereof |
| CN103723627A (en) * | 2014-01-16 | 2014-04-16 | 常熟市沪虞港口机械有限公司 | Multifunctional crane |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121128 Termination date: 20200528 |