CN202558492U - Intelligent safety monitoring and early warning device for area multi-tower type crane - Google Patents

Intelligent safety monitoring and early warning device for area multi-tower type crane Download PDF

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Publication number
CN202558492U
CN202558492U CN2012200553519U CN201220055351U CN202558492U CN 202558492 U CN202558492 U CN 202558492U CN 2012200553519 U CN2012200553519 U CN 2012200553519U CN 201220055351 U CN201220055351 U CN 201220055351U CN 202558492 U CN202558492 U CN 202558492U
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China
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crane
data
safety monitoring
early warning
tower type
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Expired - Fee Related
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CN2012200553519U
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Chinese (zh)
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闵志华
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SHANGHAI RUIJI CIVIL ENGINEERING CONSULTING Co Ltd
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SHANGHAI RUIJI CIVIL ENGINEERING CONSULTING Co Ltd
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Abstract

The utility model discloses an intelligent safety monitoring and early warning device for an area multi-tower type crane, wherein a safety monitor is arranged on a tower type crane in an area, the safety monitor is provided with various sensors and is used for transmitting the space motion status data, the load status data, the self-structure status data and the video operation monitoring data of the crane to a field monitoring and controlling platform and a distant background information management platform by a communication module to be stored, and receiving the data of the other tower type cranes in the area to be processed, so that the running status of the crane can be controlled, and the safety monitor is further provided with an early warning module. The intelligent safety monitoring early warning device has the advantages that the effective early warning and the effective control can be realized by the exact judging and the exact early warning of the safety danger of the structure of the tower type crane per se, the collision danger with obstacles, and the cooperative collision danger with the tower type cranes.

Description

Zone multi-tower type crane intelligent safety monitoring prior-warning device
Technical field
The utility model relates to a kind of tower crane safety method field, particularly a kind of regional multi-tower type crane intelligent safety monitoring prior-warning device.
Background technology
Tower crane is to use one of machinery the most widely in the building engineering, but safety misadventure takes place frequently.Traditional Safety Device for Tower Crane mainly is to adopt the mechanical type limiting device; Include amplitude, highly, revolution and moment is spacing etc. multiple; But be easy to damage, do not have shortcomings such as human-computer interaction function, difficult installation; Can't effectively prevent for the various danger in the tower crane operational process simultaneously; Collision risk during especially for many tower crane cooperations can't be evaded, and therefore presses for a kind of safety monitoring prior-warning device that can effectively monitor and avoid the various danger of tower crane.
The utility model content
The utility model technical matters to be solved is to provide a kind of tower crane safety misadventure of effectively avoiding to take place, and realizes many tower crane effective cooperation work, and the regional multi-tower type crane intelligent safety monitoring prior-warning device of early warning measure can be provided.
In order to solve above technical matters; The utility model provides a kind of regional multi-tower type crane intelligent safety monitoring prior-warning device; One safety monitoring appearance is installed on the tower crane in this zone; The safety monitoring appearance is provided with multiple sensors, and space motion status data, loading status data, self structure status data and the monitor video operating data of hoisting crane are sent to on-the-spot Monitoring and Controlling platform and the storage of background information management platform at a distance through communication module, receives the data of all the other tower cranes in this zone simultaneously and handles; Thereby control the running state of self hoisting crane, and be provided with the early warning module.
Said safety monitoring appearance comprises various sensors, intelligent data acquisition analysis chip, video frequency pick-up head, communication module and early warning module; The various data of intelligent data acquisition analysis chip receiving sensor and video frequency pick-up head; Sending to on-the-spot Monitoring and Controlling platform after treatment stores with background information management platform at a distance; The data of all the other tower cranes in this zone that Monitoring and Controlling platform that reception simultaneously is on-the-spot and background information management platform are at a distance sent; Be sent to the control device for running the engine or the early warning module of hoisting crane after treatment, the running state of control hoisting crane.
The spatiality sensing data that said safety monitoring appearance sends through communication module obtains through being provided with amplitude sensor, rotary sensor, height sensor and obliquity sensor; The loading status data are hung sky, torque sensor and air velocity transducer acquisition through being provided with; The self structure status data obtains through being provided with displacement pickup, strain gauge and vibration acceleration sensor; The monitor video operating data is to obtain through the video frequency pick-up head that is provided with at operator's compartment.
The utility model has the advantages that:
1) combine multiple sensing technology and Intellectual Analysis Technology can effectively grasp space motion state, the self structure safe condition of tower crane; Realize on this basis to tower crane self structure safety risk, with the collision risk of obstacle, with the accurate differentiation and the accurately early warning of the cooperation collision risk of many tower cranes, and can realize that effective early warning controls with effective;
2. combine low coverage mechanics of communication and long distance mechanics of communication, realized trans-regional remote monitor and control and the management of different levels supvr the tower crane safe condition;
3. combined with sensing technology has not only been realized tower crane space motion state, include amplitude, highly, corner, inclination angle; Loading status comprises the monitoring of hanging thing weight, moment, wind speed, simultaneously also can be to the structural safety state of tower crane, displacement, strain/stress, vibration acceleration; The monitoring of navigating mate and ambient conditions, thus the safety of tower crane can be ensured in all directions.
Description of drawings
Fig. 1 be the utility model principle schematic;
Fig. 2 is the schematic block circuit diagram of the utility model safety monitoring appearance;
Label declaration among the figure:
The 1-tower crane; 2-tower crane safety monitoring appearance;
3-low coverage communication line; 4-telecommunication line road;
The Monitoring and Controlling platform that 5-is on-the-spot; 6-background information management platform.
The specific embodiment
See also shown in the accompanying drawing, the utility model is done further to describe.
As shown in Figure 1; The utility model provides a kind of regional multi-tower type crane intelligent safety monitoring prior-warning device; One safety monitoring appearance 2 is installed on the tower crane 1 in this zone; Safety monitoring appearance 2 is provided with multiple sensors, and space motion status data, loading status data, self structure status data and the monitor video operating data of hoisting crane 1 are sent to on-the-spot Monitoring and Controlling platform 5 and background information management platform at a distance 6 storages through communication module, receives the data of all the other tower cranes 1 in this zone simultaneously and handles; Thereby control the running state of self hoisting crane, and be provided with the early warning module.
The spatiality sensing data that said safety monitoring appearance sends through communication module obtains through being provided with amplitude sensor, rotary sensor, height sensor and obliquity sensor; The loading status data are hung sky, torque sensor and air velocity transducer acquisition through being provided with; The self structure status data obtains through being provided with displacement pickup, strain gauge and vibration acceleration sensor; The monitor video operating data is to obtain through the video frequency pick-up head that is provided with at operator's compartment.
Said safety monitoring appearance 2 comprises various sensors, intelligent data acquisition analysis chip, video frequency pick-up head, communication module and early warning module; The various data of intelligent data acquisition analysis chip receiving sensor and video frequency pick-up head; Also can be transferred to on-the-spot Monitoring and Controlling platform 5 after treatment through low coverage communication line (like radio-frequency technique, Radio Transmission Technology, wire transmission technology); Also can be transferred to background information management platform at a distance 6 storages through telecommunication line road (like digital communication technology, Internet/Intranet network technologies such as GPRS, CDMA, 3G); The data of all the other tower cranes 1 in this zone that Monitoring and Controlling platform 5 that reception simultaneously is on-the-spot and background information management platform 6 are at a distance sent; Tower crane safety monitoring appearance 2 is based on the monitoring data of this machine data that measures and other tower crane of receiving; That the combined with intelligent analytical calculation realizes is dangerous to the tower crane inherently safe, with obstacle (including building, high tension cord, road, limiting protecting district, restriction operation border etc.) collision risk, with the monitoring and the differentiation of multi-tower type hoisting crane cooperation collision risk; And the ability foundation is differentiated as a result, and modes such as employing sound, light, image, communication realize early warning; And the state of kinematic motion of tower crane controlled, thereby effectively avoid the generation of accident.Can with the monitoring data real-time storage on tower crane safety monitoring appearance, realize black box function simultaneously, reliable basis is provided for grasping tower crane running state and accident identification.
On-the-spot Monitoring and Controlling platform 5 is information control centers, and it can realize control and networking to many tower crane safety monitoring appearance in the local.Tower crane safety monitoring appearance can invent dissimilar obstacles with the building in the tower crane scope of work, high tension cord, road, limiting protecting district, restriction operation border etc., thereby can avoid the generation of tower crane and obstacle collision risk.On-the-spot Monitoring and Controlling platform 5 can based on the low coverage communication line realize with many tower crane safety monitoring appearance between data communication, simultaneously also can be based on the data communication of 6 of the realization of telecommunication line road and tower crane background information management platforms.Can realize black box function with on the monitoring data real-time storage Monitoring and Controlling platform 5 at the scene simultaneously, reliable basis is provided for grasping tower crane running state and accident identification.
Tower crane background information management platform 6 is the basis with information techenology, global-positioning technology and geographic information system technology; Be used for the safe condition of many tower cranes in the zone is monitored and record, can realize function such as real-time monitoring, history log inquiry, Long-distance Control tower crane safety monitoring appearance.Thereby realize more broadly remote monitoring to tower crane safe condition in the zone.
For example, there are 3 tower cranes 1 in certain building site, exists obviously between the scope of work and intersects, and have obstacles such as high tension cord, road, building, building enclosure wall in the tower crane scope of work.In order to guarantee the safety of tower crane and camp site; Plan is installed a tower crane safety monitoring appearance 2 respectively on 3 tower cranes; Office is provided with Monitoring and Controlling platform 5 at the scene, at remote control center tower crane background information management platform 6 has been installed.
Tower crane safety monitoring appearance 2 can effectively be monitored the video camera of space motion position (including degreeof turn, dolly stroke, height under hook, tower arm inclination angle), tower crane load (hanging thing weight, moment, wind speed), tower type crane structure safe condition (including displacement structure, strain/stress, vibration acceleration etc.) and the tower crane navigating mate and the surrounding environment of tower crane 1; In conjunction with tower crane safety monitoring appearance 2 high tension cord in the scope of work, road, building, building enclosure wall etc. are invented dissimilar obstacles; Based on intelligence computation technology realize dangerous to the structural bearing capacity of tower crane, and the collision risk of obstacle, many tower cranes between effective monitoring of multiple danger such as cooperation collision risk; And can take corresponding sound, light, image, communication early warning measure and corresponding early warning measure of control according to the result of intelligence computation; Remind navigating mate and operating personal to take preventive measures, avoid the generation of accident.

Claims (2)

1. regional multi-tower type crane intelligent safety monitoring prior-warning device; It is characterized in that: a safety monitoring appearance is installed on the tower crane in this zone; The safety monitoring appearance is provided with multiple sensors; Space motion status data, loading status data, self structure status data and the monitor video operating data of hoisting crane are sent to on-the-spot Monitoring and Controlling platform and the storage of background information management platform at a distance through communication module; Receive the data of all the other tower cranes in this zone simultaneously and handle, thereby control the running state of self hoisting crane, and be provided with the early warning module.
2. regional multi-tower type crane intelligent safety monitoring prior-warning device according to claim 1 is characterized in that: the spatiality sensing data that said safety monitoring appearance sends through communication module obtains through being provided with amplitude sensor, rotary sensor, height sensor and obliquity sensor; The loading status data are hung sky, torque sensor and air velocity transducer acquisition through being provided with; The self structure status data obtains through being provided with displacement pickup, strain gauge and vibration acceleration sensor; The monitor video operating data is to obtain through the video frequency pick-up head that is provided with at operator's compartment.
CN2012200553519U 2012-02-21 2012-02-21 Intelligent safety monitoring and early warning device for area multi-tower type crane Expired - Fee Related CN202558492U (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103472819A (en) * 2013-09-12 2013-12-25 中国农业大学 Remote monitoring system for autocrane operation reliability tests
CN104098032A (en) * 2014-07-23 2014-10-15 徐州重型机械有限公司 Control system and control method of working area boundary limitation of crane
CN104843585A (en) * 2015-04-15 2015-08-19 江苏万象建工集团有限公司 Intelligent tower crane control system
CN105321225A (en) * 2014-07-29 2016-02-10 上海睿技土木工程咨询有限公司 Management instrument for installation and maintenance of engineering machinery and application of management instrument
CN107454891A (en) * 2015-03-31 2017-12-08 株式会社多田野 The display device of mobilecrane and the sychronisation of mobilecrane.
CN107572383A (en) * 2017-08-28 2018-01-12 北汽福田汽车股份有限公司 Crane control method and device
CN112215980A (en) * 2019-07-12 2021-01-12 中冶宝钢技术服务有限公司 Driving safety monitoring system, method, storage medium and equipment
CN114217606A (en) * 2021-11-15 2022-03-22 武汉港迪智能技术有限公司 Portal crane remote intelligent control system and method thereof

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103472819A (en) * 2013-09-12 2013-12-25 中国农业大学 Remote monitoring system for autocrane operation reliability tests
CN104098032A (en) * 2014-07-23 2014-10-15 徐州重型机械有限公司 Control system and control method of working area boundary limitation of crane
CN104098032B (en) * 2014-07-23 2016-10-05 徐州重型机械有限公司 The control system of crane work zone boundary restriction and control method
CN105321225A (en) * 2014-07-29 2016-02-10 上海睿技土木工程咨询有限公司 Management instrument for installation and maintenance of engineering machinery and application of management instrument
CN107454891A (en) * 2015-03-31 2017-12-08 株式会社多田野 The display device of mobilecrane and the sychronisation of mobilecrane.
CN107454891B (en) * 2015-03-31 2020-04-28 株式会社多田野 Display device of mobile crane and synchronization device of mobile crane
US10730725B2 (en) 2015-03-31 2020-08-04 Tadano Ltd. Display apparatus for traveling cranes and synchronizing aparatus for traveling cranes
CN104843585A (en) * 2015-04-15 2015-08-19 江苏万象建工集团有限公司 Intelligent tower crane control system
CN107572383A (en) * 2017-08-28 2018-01-12 北汽福田汽车股份有限公司 Crane control method and device
CN112215980A (en) * 2019-07-12 2021-01-12 中冶宝钢技术服务有限公司 Driving safety monitoring system, method, storage medium and equipment
CN114217606A (en) * 2021-11-15 2022-03-22 武汉港迪智能技术有限公司 Portal crane remote intelligent control system and method thereof
CN114217606B (en) * 2021-11-15 2024-05-28 武汉港迪智能技术有限公司 Remote intelligent control system and method for gantry crane

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Granted publication date: 20121128

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