CN202539934U - Process line of channel steel of portal of hoisting system - Google Patents
Process line of channel steel of portal of hoisting system Download PDFInfo
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- CN202539934U CN202539934U CN2012200889322U CN201220088932U CN202539934U CN 202539934 U CN202539934 U CN 202539934U CN 2012200889322 U CN2012200889322 U CN 2012200889322U CN 201220088932 U CN201220088932 U CN 201220088932U CN 202539934 U CN202539934 U CN 202539934U
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Abstract
The utility model belongs to the technical field of mechanical equipment and particularly relates to a process line of channel steel of a portal of a hoisting system. According to the manufacturing procedure, the process line is sequentially provided with a band sawing machine, a profile modeling cutting machine, a special milling machine, a slider mounting hole drilling machine, a roller shaft mounting hole drilling machine and an oil hydraulic pressing machine. Channel steel conveying devices are arranged between every two adjacent machines and on a material loading work position of the band sawing machine. The band sawing machine, the profile modeling cutting machine, the special milling machine, the slider mounting hole drilling machine, the roller shaft mounting hole drilling machine and the oil hydraulic pressing machine are respectively electrically connected with a power source. By the aid of the process line, processing quality of the channel steel of the portal is guaranteed, producing efficiency is greatly improved, energy is saved, labor intensity is lowered, part of the processing technology tends to automatic production, and degree of safety civilization production in production field is improved. The process line of the channel steel of the portal of the hoisting system is applicable to processing of various types of channel steel of forklifts.
Description
Technical field:
The utility model belongs to mechanical equipment technical field, refers in particular to a kind of tackling system door frame channel-section steel process line.
Background technology:
Forklift door frame respectively by about two channel-section steels and crossbeam be welded, the door frame that is processed in of interior outer mast channel-section steel occupies quite great proportion in making.At present, door frame channel-section steel production status is: its process route is: 1. channel-section steel sawing on band sawing machine; 2. at copying cutting machine gas cutting channel-section steel breach; 3. mill the breach plane at milling machine; 4. bore two slide block installing holes at radial drilling machine; 5. bore the roller shaft installing hole at radial drilling machine; 6. on hydraulic press, the door frame channel-section steel is smoothed alignment.Carry out although above process is arranged in the same area according to the operation principle of centrality, each station is single basically, and unit is independently produced; Discontinuous mutually between each operation; The carrying of each operation channel-section steel all is to lift up into row with electric single-beam, and transhipment is frequent back and forth, and the production scene is very busy; Production efficiency is low, is the processing quantity of channel-section steel or the requirement that crudy all can not satisfy production.
Summary of the invention:
The purpose of the utility model provides that a kind of production efficiency is high, the production scene is in good order, practice thrift the tackling system door frame channel-section steel process line of human cost.
The utility model is achieved in that
Tackling system door frame channel-section steel process line; Be disposed with band sawing machine, profiling cutting mill, milling special plane, slide block installing hole drilling machine, roller shaft installing hole drilling machine and hydraulic press according to manufacturing procedure; The material loading station that between two adjacent equipment, reaches band sawing machine is provided with the U-steel conveyer, and described band sawing machine, profiling cutting mill, milling special plane, slide block installing hole drilling machine, roller shaft installing hole drilling machine and hydraulic press are electrically connected with power supply respectively.
Above-mentioned U-steel conveyer is for lifting the roller conveyer, and the described roller conveyer that lifts is that support body is provided with the some cylinders formation roller-ways that laterally arrange.
Above-mentioned slide block installing hole drilling machine, roller shaft installing hole drilling machine are vertical drill.
The roller conveyer that lifts between above-mentioned band sawing machine, profiling cutting mill, milling special plane, slide block installing hole drilling machine, the roller shaft installing hole drilling machine is provided with the cylinder jacking rotatable device that makes channel-section steel rotation tune.
The concrete structure of above-mentioned cylinder jacking rotatable device is: below the support body that lifts the roller conveyer, be fixed with cylinder; The upper end of the piston rod of cylinder is provided with rotating shaft; The top of rotating shaft is provided with carriage, and piston rod moves upward and can drive rotating shaft and top that carriage stretches out the cylinder that lifts the roller conveyer, piston rod move downward can drive rotating shaft and carriage place lift the roller conveyer on the below of cylinder; Described cylinder is connected with source of the gas, and the action of cylinder is controlled by switch.
The workbench of above-mentioned milling special plane is provided with channel-section steel location clamping tool.
The both sides, front and back of the workbench of above-mentioned milling special plane are provided with the Elastic supporting roller group that holds up the convenient transportation of channel-section steel.
Be respectively arranged with the special jewel hole tool on above-mentioned slide block installing hole drilling machine, the roller shaft installing hole drilling machine.
The both sides of the workbench of above-mentioned roller shaft installing hole drilling machine are provided with the pneumatic support roller device that holds up the convenient transportation of channel-section steel.
The utility model is compared the outstanding advantage of prior art:
1, the utility model lift the roller conveyer, solved the safety transhipment difficult problem of channel-section steel at streamline, reduced use to the purlin car, reduced labour intensity.
2, the utility model is provided with frock, and the positional precision of relative cutter of workpiece and lathe is guaranteed by frock, does not receive the influence of workman's technical merit, and workpiece loading and unloading is convenient simultaneously;
3, the utility model is energy-conservation, environmental protection, and humanized design concept, energy saving has alleviated working strength of workers, and whole process of production is safer and convenient.
4, the utility model is guaranteed the crudy of door frame channel-section steel; Production efficiency is greatly improved, and has saved the energy, and has alleviated working strength of workers; Part technological process is tending towards semi-automatic produces, and the security civilization production degree of production scene is improved.
5, the utility model is applicable to the processing of various forklift door frame channel-section steel.
Description of drawings:
Fig. 1 is the simplified schematic diagram of the utility model;
Fig. 2 is the sketch map that lifts the roller conveyer of the utility model;
Fig. 3 is the sketch map that the roller conveyer is provided with cylinder jacking rotatable device that lifts of the utility model.
The specific embodiment:
With specific embodiment the utility model is further described below, referring to Fig. 1-3:
Tackling system door frame channel-section steel process line; Be disposed with band sawing machine 10, profiling cutting mill 20, milling special plane 30, slide block installing hole drilling machine 40, roller shaft installing hole drilling machine 50 and hydraulic press 60 according to manufacturing procedure; Between two adjacent equipment and the material loading station of band sawing machine 10 be provided with the U-steel conveyer, described band sawing machine 10, profiling cutting mill 20, milling special plane 30, slide block installing hole drilling machine 40, roller shaft installing hole drilling machine 50 and hydraulic press 60 are electrically connected with power supply respectively.
Above-mentioned U-steel conveyer is for lifting roller conveyer 70, and the described roller conveyer 70 that lifts is that support body 701 is provided with the some cylinders that laterally arrange 702 formation roller-ways.
Above-mentioned slide block installing hole drilling machine 40, roller shaft installing hole drilling machine 50 are vertical drill.
The roller conveyer 70 that lifts between above-mentioned band sawing machine 10, profiling cutting mill 20, milling special plane 30, slide block installing hole drilling machine 40, the roller shaft installing hole drilling machine 50 is provided with the cylinder jacking rotatable device that makes channel-section steel 110 rotation tunes.
The concrete structure of above-mentioned cylinder jacking rotatable device is: below the support body that lifts roller conveyer 70 701, be fixed with cylinder 80; The upper end of the piston rod of cylinder 80 is provided with rotating shaft 90; The top of rotating shaft 90 is provided with carriage 100; Piston rod moves upward and can drive rotating shaft 90 and top that carriage 100 stretches out the cylinder 702 that lifts roller conveyer 70; Piston rod moves downward and can drive the below that rotating shaft 90 and carriage 100 place the cylinder 702 that lifts roller conveyer 70, and described cylinder 80 is connected with source of the gas, and the action of cylinder 80 is controlled by switch 120.
The workbench of above-mentioned milling special plane 30 is provided with channel-section steel location clamping tool.The concrete structure of channel-section steel location clamping tool is: the workbench of milling special plane 30 is provided with the channel-section steel locating piece; Channel-section steel locating piece one side is provided with the positioning and clamping mechanism of location, clamping channel-section steel and compresses the spiral presser device of channel-section steel top, in the forward and backward both sides of workbench a cylinder that is used to clamp channel-section steel is set respectively.
The replaceable carbide-tipped milling cutter dish of blade is installed on the milling machine unit head of milling special plane 30, two channel-section steels of a millable, lathe is provided with the rapid return device, and lathe bed is installed spacing buting iron, can control milling length.
The left and right two ends of the workbench of above-mentioned milling special plane 30 are respectively arranged with the Elastic supporting roller group that holds up channel-section steel 110 convenient transportations.The Elastic supporting roller group includes butterfly spring and carrying roller.At butterfly spring elastic force snub pulley channel-section steel 110 is lifted, channel-section steel 110 disengages with spacer pad, makes channel-section steel 110 carry laborsaving and protection locating piece surface.
Be respectively arranged with the special jewel hole tool on above-mentioned slide block installing hole drilling machine 40, the roller shaft installing hole drilling machine 50.
The both sides of the workbench of above-mentioned roller shaft installing hole drilling machine 50 are provided with the pneumatic support roller device that holds up channel-section steel 110 convenient transportations.Before and after the boring, under cylinder action, can hold up channel-section steel 110 easily, make things convenient for channel-section steel 110 to carry.
The process route of the utility model is:
Step 1: the lifting on the roller conveyer 70 of material loading station that the special-purpose channel-section steels of 12 meters door frames is lifted on band sawing machine 10;
Step 2: with sending into band sawing machine 110 on the material loading station of channel-section steel 110 by band sawing machine 110, by band sawing machine 110 according to the blanking of door frame height gear sawing channel-section steel;
Step 3: the channel-section steel 110 of processing well cutting is sent into copying cutting machine 20 gas cutting channel-section steel breach by lifting roller conveyer 70;
Step 4: the channel-section steel of gas cutting breach is rolled to channel-section steel milling special plane 30 through the roller-way that lifts roller conveyer 70; Through positioning and clamping mechanism it is pressed on the table positions piece, the both sides, front and back of workbench are provided with a cylinder clamping channel-section steel 110 respectively, and the top of channel-section steel 110 compresses it with the spiral presser device; On channel-section steel milling special plane 30, mill cotter way steel breach plane; The replaceable carbide-tipped milling cutter dish of blade is installed on the milling machine unit head, two channel-section steels 110 of a millable, lathe is provided with the rapid return device; Lathe bed is installed spacing buting iron, can control milling length;
Step 5: slide block installing hole drilling machine 40 (Z5140B vertical drill) bores 2-φ 14.5 slide block installing holes, and channel-section steel 110 is rolled to the vertical drill position through lifting roller conveyer 70, loads onto 2 φ, the 14.5 slide block installing holes on the drill flute steel 110 at puncher;
Step 6: roller shaft installing hole drilling machine 50 (Z5180B vertical drill) bores φ 55 roller shaft installing holes; φ 55 roller shaft hole drill hole tools on the vertical drill workbench guarantee the position of boring; The workbench both sides are designed with pneumatic support roller device, can hold up channel-section steel 110 easily before and after the boring, make things convenient for channel-section steel 110 to carry;
Step 7: the channel-section steel 110 after the boring is delivered on 100 tons of hydraulic presses through roller conveyor 70, on 100 tons of hydraulic presses 60, door frame channel-section steel 110 is smoothed alignments.
Step 8: the channel-section steel 110 after the check processing alignment.
The foregoing description is merely one of preferred embodiment of the utility model; It is not the practical range that limits the utility model with this; So: the equivalence that all shapes according to the utility model, structure, principle are done changes, and all should be covered by within the protection domain of the utility model.
Claims (9)
1. tackling system door frame channel-section steel process line; It is characterized in that: be disposed with band sawing machine, profiling cutting mill, milling special plane, slide block installing hole drilling machine, roller shaft installing hole drilling machine and hydraulic press according to manufacturing procedure; The material loading station that between two adjacent equipment, reaches band sawing machine is provided with the U-steel conveyer, and described band sawing machine, profiling cutting mill, milling special plane, slide block installing hole drilling machine, roller shaft installing hole drilling machine and hydraulic press are electrically connected with power supply respectively.
2. tackling system door frame channel-section steel process line according to claim 1 is characterized in that: described U-steel conveyer is for lifting the roller conveyer, and the described roller conveyer that lifts is that support body is provided with the some cylinders formation roller-ways that laterally arrange.
3. tackling system door frame channel-section steel process line according to claim 1 is characterized in that: described slide block installing hole drilling machine, roller shaft installing hole drilling machine are vertical drill.
4. tackling system door frame channel-section steel process line according to claim 2 is characterized in that: the roller conveyer that lifts between described band sawing machine, profiling cutting mill, milling special plane, slide block installing hole drilling machine, the roller shaft installing hole drilling machine is provided with the cylinder jacking rotatable device that makes channel-section steel rotation tune.
5. tackling system door frame channel-section steel process line according to claim 4; It is characterized in that: the concrete structure of described cylinder jacking rotatable device is: below the support body that lifts the roller conveyer, be fixed with cylinder; The upper end of the piston rod of cylinder is provided with rotating shaft; The top of rotating shaft is provided with carriage, and piston rod moves upward and can drive rotating shaft and top that carriage stretches out the cylinder that lifts the roller conveyer, piston rod move downward can drive rotating shaft and carriage place lift the roller conveyer on the below of cylinder; Described cylinder is connected with source of the gas, and the action of cylinder is controlled by switch.
6. tackling system door frame channel-section steel process line according to claim 1 is characterized in that: the workbench of described milling special plane is provided with channel-section steel location clamping tool.
7. according to claim 1 or 6 described tackling system door frame channel-section steel process lines, it is characterized in that: the both sides, front and back of the workbench of described milling special plane are provided with the Elastic supporting roller group that holds up the convenient transportation of channel-section steel.
8. according to each described tackling system door frame channel-section steel process line of claim 1 to 3, it is characterized in that: be respectively arranged with the special jewel hole tool on described slide block installing hole drilling machine, the roller shaft installing hole drilling machine.
9. tackling system door frame channel-section steel process line according to claim 8 is characterized in that: the both sides of the workbench of described roller shaft installing hole drilling machine are provided with the pneumatic support roller device that holds up the convenient transportation of channel-section steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200889322U CN202539934U (en) | 2012-03-10 | 2012-03-10 | Process line of channel steel of portal of hoisting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200889322U CN202539934U (en) | 2012-03-10 | 2012-03-10 | Process line of channel steel of portal of hoisting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202539934U true CN202539934U (en) | 2012-11-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200889322U Expired - Fee Related CN202539934U (en) | 2012-03-10 | 2012-03-10 | Process line of channel steel of portal of hoisting system |
Country Status (1)
| Country | Link |
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| CN (1) | CN202539934U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103143975A (en) * | 2013-03-28 | 2013-06-12 | 无锡华联精工机械有限公司 | Jacking and conveying device of large-size end face milling worktable |
| CN104384938A (en) * | 2014-10-27 | 2015-03-04 | 北京海普瑞森科技发展有限公司 | Four-station dual-end process automation production line |
| CN108971990A (en) * | 2018-10-12 | 2018-12-11 | 平阳县鹏伟机械有限责任公司 | A kind of saw cut dual-purpose integrated machine |
| CN110193631A (en) * | 2019-06-03 | 2019-09-03 | 邵东智能制造技术研究院有限公司 | Reaming apparatus |
| CN111531377A (en) * | 2020-04-20 | 2020-08-14 | 安徽合力股份有限公司 | Positioning and supporting device for machining single-leg channel steel of forklift gantry |
| CN112207606A (en) * | 2020-09-25 | 2021-01-12 | 诺力智能装备股份有限公司 | Channel-section steel processing transfer device, processing device and production line |
-
2012
- 2012-03-10 CN CN2012200889322U patent/CN202539934U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103143975A (en) * | 2013-03-28 | 2013-06-12 | 无锡华联精工机械有限公司 | Jacking and conveying device of large-size end face milling worktable |
| CN104384938A (en) * | 2014-10-27 | 2015-03-04 | 北京海普瑞森科技发展有限公司 | Four-station dual-end process automation production line |
| CN104384938B (en) * | 2014-10-27 | 2017-02-08 | 北京海普瑞森科技发展有限公司 | Four-station dual-end process automation production line |
| CN108971990A (en) * | 2018-10-12 | 2018-12-11 | 平阳县鹏伟机械有限责任公司 | A kind of saw cut dual-purpose integrated machine |
| CN110193631A (en) * | 2019-06-03 | 2019-09-03 | 邵东智能制造技术研究院有限公司 | Reaming apparatus |
| CN110193631B (en) * | 2019-06-03 | 2020-08-14 | 邵东智能制造技术研究院有限公司 | Reaming device |
| CN111531377A (en) * | 2020-04-20 | 2020-08-14 | 安徽合力股份有限公司 | Positioning and supporting device for machining single-leg channel steel of forklift gantry |
| CN112207606A (en) * | 2020-09-25 | 2021-01-12 | 诺力智能装备股份有限公司 | Channel-section steel processing transfer device, processing device and production line |
| CN112207606B (en) * | 2020-09-25 | 2022-02-25 | 诺力智能装备股份有限公司 | Channel-section steel processing transfer device, processing device and production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121121 Termination date: 20170310 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |