CN202539820U - Small numerical-control flame plasma cutting machine - Google Patents
Small numerical-control flame plasma cutting machine Download PDFInfo
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- CN202539820U CN202539820U CN 201220056754 CN201220056754U CN202539820U CN 202539820 U CN202539820 U CN 202539820U CN 201220056754 CN201220056754 CN 201220056754 CN 201220056754 U CN201220056754 U CN 201220056754U CN 202539820 U CN202539820 U CN 202539820U
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- numerical control
- cutting machine
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- cutting
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Abstract
The utility model relates to a small numerical-control flame plasma cutting machine which is characterized by comprising a guide rail assembly, a numerical control host, a cross beam assembly and a cutting torch, wherein the numerical control host is arranged on the guide rail assembly and capable of sliding along the guide rail assembly in an X-axis direction, the cross beam assembly is arranged on the numerical control host, the cutting torch is connected with the numerical control host, a cutting torque lifting mechanism is capable of moving in a Z-axis direction and sliding along the cross beam assembly in a Y-axis direction and is arranged on the cross beam assembly, and the cutting torque is arranged on the cross beam assembly through the cutting torque lifting mechanism. Compared with the prior art, the small numerical-control flame plasma cutting machine has the advantages of small size, low cost, high cutting precision and the like.
Description
Technical field
The utility model relates to a kind of cutting machine, especially relates to a kind of miniature numerical control flame plasma cutting machine.
Background technology
In mechanical processing process, often need carry out cutting operation to sheet material, the usual way of sheet material cutting at present has hand cut, semi auto cutting machine cutting and numerical control cutting machine cutting.
Hand cut is flexible, but hand cut to cutting workman specification requirement than higher, waste time and energy, cutting efficiency is low, cut quality is poor, waste of material is big, scale error is big, the following process workload is big, the while, often condition of work was abominable, production efficiency is low.
Copying cutting machine in the semi auto cutting machine, the quality of cut workpiece is better, but because it need use cutting die; And each work piece cut folder of all need doing manual work; Be not suitable for batch and big work piece cut, and cutting cost is higher, though other type semi auto cutting machine has reduced labor strength; But its function is simple, only is fit to some part cuttings than regular shape.The manual relatively and semi-automatic cutting mode of numerical control cutting machine cutting can improve cut quality, the efficient of sheet material cutting effectively, alleviates operator's labour intensity.Use hand cut and semi-automatic cutting mode also comparatively general at present at some medium-sized and small enterprises of China even in some large enterprises.Along with the modern mechanical industrial expansion, the requirement of the operating efficiency of sheet material cutting processing and product quality is also improved simultaneously, and cost of labor improves constantly, thereby the demand of numerical control cutting machine has been obtained development fast.
Existing numerical control cutting machine generally adopts the planer-type steel frame construction, the later maintenance cost that involves great expense height, and required fixedly floor space is bigger.Medium and small metal processing enterprise is difficult to bear, and its machining sheet is of a size of middle-size and small-sizely usually, selects for use gantry numerical control cutting machine certainly will cause the wasting of resources.
The utility model content
The purpose of the utility model is exactly for the defective that overcomes above-mentioned prior art existence the miniature numerical control that a kind of volume is little, cost is low, cutting accuracy is high flame plasma cutting machine to be provided.
The purpose of the utility model can realize through following technical scheme:
A kind of miniature numerical control flame plasma cutting machine comprises guide assembly, is located on the guide assembly and can makes the numerical control main frame of X-direction slip, the cutting torch that is located at the transverse beam assembly on the numerical control main frame and is connected with the numerical control main frame along guide assembly; Described transverse beam assembly is provided with cutting torch lifting mechanism; This cutting torch lifting mechanism can move along Z-direction; And can make Y direction along transverse beam assembly and slide, described cutting torch is fixed on the cutting torch lifting mechanism.
Optical axis and tooth bar that described guide assembly comprises guide rail body and is used for the numerical control main frame is led, described optical axis and tooth bar are located on the guide rail body.
Described guide assembly also comprises sleeper, and this sleeper is located at the below of guide rail body.
Described numerical control main frame comprises control module, plasma arc pressure-controlled box and the driving mechanism that is used to drive the numerical control main frame, and described plasma arc pressure-controlled box is connected with control module respectively with driving mechanism.
Described numerical control main frame also is provided with the fan that is used to dispel the heat, and this fan is located on the casing of numerical control main frame.
Optical axis and tooth bar that described transverse beam assembly comprises cross-beam body, tracheae and is used for cutting torch lifting mechanism is led, described optical axis and tooth bar are located on the cross-beam body, and described tracheae connects cutting torch, and tracheae is provided with the electromagnetic gas valve that is used to control air feed.
Described cutting machine also comprises the remote controller that can carry out Long-distance Control to the numerical control main frame.
Compared with prior art, the utlity model has following advantage:
One, cutting accuracy is high, and error is little, and the utility model running precision reaches ± 0.2mm.Cutting back precision reaches ± 0.5mm.Be much higher than hand cut and semi-automatic cutting.Can satisfy the hair processing request of metal processing enterprise fully to sheet metal.
Two, not limited by figure, can cut all conducting metal sheet materials, can process any required figure, be used and cut all conducting metal sheet material through article on plasma and flame.
Three, cost is low, is easy to penetration and promotion, compare with ordinary steel structure gantry, the utility model price be merely its 1/10th.Later maintenance and cost of use are cheap, are fit to most middle-size and small-size metal processing enterprise and use and popularize.
Four, floor space is little, in light weight, is easy to move and deposit, and floor space is 3.5-7 square metre during the utility model work, exchange weight 100-150 kilogram.Machine is light and handy, does not take the fixedly place of production.Can realize that not moving the sheet material mobile apparatus carries out motor-driven cutting, when not using, detachably deposit, take up an area of only 1.2-1.6 square metre after the dismounting.
Five, cutting efficiency is high, saves manual work, and a key is realized the automatic lot cutting, and the personnel of need not intervene.Reduction reduces personnel's working strength to personnel's technical capability requirement.
Six, environmental limitations is little, and environmental protection can be carried out work under mal-conditions such as HTHP, can use a teleswitch it is realized Long-distance Control, and waste gas, dust, spark and the high temperature that lets personnel avoid in the process to be produced is to injury that human body caused.
Description of drawings
Fig. 1 is the internal structure sketch map of the utility model;
Fig. 2 is the external structure sketch map of the utility model.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment the utility model is elaborated.
Embodiment
As depicted in figs. 1 and 2, a kind of miniature numerical control flame plasma cutting machine comprises guide assembly 1, transverse beam assembly 2, numerical control main frame 3 and cutting torch 4.Numerical control main frame 3 is located on the guide assembly 1 and can makes X-direction along guide assembly 1 and slide; Transverse beam assembly 2 passes numerical control main frame 3; Which is provided with cutting torch lifting mechanism 22, this cutting torch lifting mechanism 22 can move along Z-direction, and can make Y direction along transverse beam assembly 2 and slide; Cutting torch 4 fixedly cutting torch can be realized three-axis moving on elevating mechanism 22.
Guide assembly 1 comprises guide rail body 11 and is used for the optical axis 12 and tooth bar 13 that numerical control main frame 3 leads; Optical axis 12 adopts the high strength bearing steel to embed in the guide rail body 11; Its surface is wrapped up by section bar; Guide rail body 11 uses aluminium alloys to draw, and through peroxidating, dig, mill, operation such as brill, guarantee its high accuracy, high rigidity, high-mechanic, high antitypy.Tooth bar 13 uses high-carbon steel through numerical control roll flutes, blackout, operation such as modified, uses screw accurately to be fixed on the guide rail body 11, and the below of guide rail body 11 is provided with two sleepers 14.
Optical axis and tooth bar that transverse beam assembly 2 comprises cross-beam body 21, tracheae and is used for cutting torch lifting mechanism 22 is led.Optical axis on optical axis on the transverse beam assembly 2 and tooth bar and the guide assembly 1 and tooth bar adopt same process processing, and tracheae connects cutting torch 4 and the needed source of the gas of cutting, and tracheae is provided with the electromagnetic gas valve that is used to control air feed.
Numerical control main frame 3 comprises control module 31, plasma arc pressure-controlled box 32, driving mechanism 33 and fan 35.Plasma arc pressure-controlled box 32, driving mechanism 33 and fan 35 are controlled by control module 31, and control module 31 provides control signal with pulse mode, through each parts interlock, realize three controls to cutting torch 4.Three-axis moving speed and direction are regulated by control module 31, and wherein driving mechanism 33 mainly comprises motor 331, moving slider 332, transformer 333 and driver 334.Fan 35 is located on the casing of numerical control main frame 3.
Flame cutting control is by control module 31 instruction to be provided, and open and close through control relay, thereby the oxygen and the combustion gas of electromagnetic gas valve that control is passed through reaches preheat oxygen and the mutual automatic switching function that cuts oxygen.
Plasma cutting control is to provide instruction to external plasma power supply by control module 31 equally, controls its starting the arc and current interruption, detects cutting torch 4 and workpiece distance through plasma arc pressure-controlled box 32, and feeds back to the adjusting that control module 31 realizes cutting position.
In addition, this miniature numerical control flame plasma cutting machine can also be equipped with remote controller, and the numerical control main frame is realized operated from a distance, and waste gas, dust, spark and the high temperature that lets the operating personnel avoid in the process to be produced is to injury that human body caused.
Claims (7)
1. miniature numerical control flame plasma cutting machine; It is characterized in that; Comprise guide assembly, be located on the guide assembly and can make the numerical control main frame of X-direction slip, the cutting torch that is located at the transverse beam assembly on the numerical control main frame and is connected along guide assembly with the numerical control main frame; Described transverse beam assembly is provided with one and can moves also and can make the cutting torch lifting mechanism that Y direction is slided along transverse beam assembly in Z-direction, and described cutting torch is fixed on the cutting torch lifting mechanism.
2. a kind of miniature numerical control flame plasma cutting machine according to claim 1 is characterized in that, optical axis and tooth bar that described guide assembly comprises guide rail body and is used for the numerical control main frame is led, and described optical axis and tooth bar are located on the guide rail body.
3. a kind of miniature numerical control flame plasma cutting machine according to claim 2 is characterized in that described guide assembly also comprises sleeper, and this sleeper is located at the below of guide rail body.
4. a kind of miniature numerical control flame plasma cutting machine according to claim 1; It is characterized in that; Described numerical control main frame comprises control module, plasma arc pressure-controlled box and the driving mechanism that is used to drive the numerical control main frame, and described plasma arc pressure-controlled box all is connected with control module with driving mechanism.
5. a kind of miniature numerical control flame plasma cutting machine according to claim 4 is characterized in that described numerical control main frame also is provided with the fan that is used to dispel the heat, and this fan is located on the casing of numerical control main frame.
6. a kind of miniature numerical control flame plasma cutting machine according to claim 1; It is characterized in that; Optical axis and tooth bar that described transverse beam assembly comprises cross-beam body, tracheae and is used for cutting torch lifting mechanism is led; Described optical axis and tooth bar are located on the cross-beam body, and described tracheae connects cutting torch, and tracheae is provided with the electromagnetic gas valve that is used to control air feed.
7. a kind of miniature numerical control flame plasma cutting machine according to claim 1 is characterized in that, described cutting machine also comprises the remote controller that can carry out Long-distance Control to the numerical control main frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220056754 CN202539820U (en) | 2012-02-21 | 2012-02-21 | Small numerical-control flame plasma cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220056754 CN202539820U (en) | 2012-02-21 | 2012-02-21 | Small numerical-control flame plasma cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202539820U true CN202539820U (en) | 2012-11-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220056754 Expired - Fee Related CN202539820U (en) | 2012-02-21 | 2012-02-21 | Small numerical-control flame plasma cutting machine |
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| Country | Link |
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| CN (1) | CN202539820U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103495788A (en) * | 2013-09-23 | 2014-01-08 | 浙江海洋学院 | Automatic hull steel plate cutting device |
| CN104384773A (en) * | 2014-10-24 | 2015-03-04 | 武汉一冶钢结构有限责任公司 | Single-track full-automatic spherical shell plate cutting device and method |
| CN105436654A (en) * | 2015-12-27 | 2016-03-30 | 天津尚吉液压设备有限公司 | Automatic flame cutting machine |
| CN106735798A (en) * | 2016-12-26 | 2017-05-31 | 广西建工集团第五建筑工程有限责任公司 | Semi-automatic plasma cut processes pipe groover |
| CN106944708A (en) * | 2017-04-24 | 2017-07-14 | 安徽玉辉电子科技有限公司 | Intelligent sawing sheet equipment |
| CN106964867A (en) * | 2017-04-24 | 2017-07-21 | 安徽玉辉电子科技有限公司 | Intelligent sawing sheet device |
| CN107175446A (en) * | 2017-07-17 | 2017-09-19 | 大连新飞船机有限公司 | Portable numerical control welds word machine |
-
2012
- 2012-02-21 CN CN 201220056754 patent/CN202539820U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103495788A (en) * | 2013-09-23 | 2014-01-08 | 浙江海洋学院 | Automatic hull steel plate cutting device |
| CN103495788B (en) * | 2013-09-23 | 2016-06-01 | 浙江海洋学院 | Ship plate automatic cutting equipment |
| CN104384773A (en) * | 2014-10-24 | 2015-03-04 | 武汉一冶钢结构有限责任公司 | Single-track full-automatic spherical shell plate cutting device and method |
| CN104384773B (en) * | 2014-10-24 | 2016-05-18 | 武汉一冶钢结构有限责任公司 | The full-automatic Spherical Tank Shell Plates cutter sweep of single track and method |
| CN105436654A (en) * | 2015-12-27 | 2016-03-30 | 天津尚吉液压设备有限公司 | Automatic flame cutting machine |
| CN106735798A (en) * | 2016-12-26 | 2017-05-31 | 广西建工集团第五建筑工程有限责任公司 | Semi-automatic plasma cut processes pipe groover |
| CN106944708A (en) * | 2017-04-24 | 2017-07-14 | 安徽玉辉电子科技有限公司 | Intelligent sawing sheet equipment |
| CN106964867A (en) * | 2017-04-24 | 2017-07-21 | 安徽玉辉电子科技有限公司 | Intelligent sawing sheet device |
| CN107175446A (en) * | 2017-07-17 | 2017-09-19 | 大连新飞船机有限公司 | Portable numerical control welds word machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121121 Termination date: 20150221 |
|
| EXPY | Termination of patent right or utility model |