CN202529520U - Bulk opening bale breaking feeder - Google Patents

Bulk opening bale breaking feeder Download PDF

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Publication number
CN202529520U
CN202529520U CN2012201203669U CN201220120366U CN202529520U CN 202529520 U CN202529520 U CN 202529520U CN 2012201203669 U CN2012201203669 U CN 2012201203669U CN 201220120366 U CN201220120366 U CN 201220120366U CN 202529520 U CN202529520 U CN 202529520U
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CN
China
Prior art keywords
roll shaft
sheet
unpacks
cut
housing
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Expired - Fee Related
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CN2012201203669U
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Chinese (zh)
Inventor
赵会军
赵金晖
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Individual
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Individual
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Priority to CN2012201203669U priority Critical patent/CN202529520U/en
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Publication of CN202529520U publication Critical patent/CN202529520U/en
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Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a bulk opening bale breaking feeder which comprises a casing. A material inlet is formed at the top end of the casing; a material outlet is formed at the bottom end of the casing; bale breaking feeding rolls are symmetrically installed on left and right surfaces in the casing; the bale breaking feeding roll on the left surface comprises a left roll shaft and left rotary cutting bale breaking pieces; a plurality of raised hook arms are arranged on each left rotary cutting bale breaking piece; the bale breaking feeding roll on the right surface comprises a right roll shaft and right rotary cutting bale breaking pieces; a plurality of raised hook arms are arranged on each right rotary cutting bale breaking piece; the left roll shaft and the right roll shaft are transversely installed; two ends of the left roll shaft are supported by a bearing seat on the left side of the casing; two ends of the right roll shaft are supported by a bearing seat on the right side of the casing; and outer end shaft heads of the left roll shaft and the right roll shaft are respectively connected with a left driving device and a right driving device. The feeder solves the problem that nylon ropes and long straws are wound on one another, so as to block material, and delay the production, eliminates the accident potential, is smooth for material charging and discharging, and realizes the feeding with large-conveying-capacity, high-efficiency, safety and reliability.

Description

The bulk cargo mouth unpacks feeder
Technical field
The utility model relates to biomass fermentation power plant boiler feeding device, particularly a kind ofly can stalk and straw bag be unpacked, the machine of even feeding.
Background technology
Biomass fermentation power plant is to be fuel with the crop stalk, and heating boiler produces steam; Driving electrical generator generates electricity; For the ease of transportation and stacking, all kinds of crop stalks will be compressed into the consistent oblong straw bag of specification earlier, are deposited in then in the warehouse, power plant; Transported to the crusher in the power plant front-furnace feeding system by conveyer and to unpack fragmentation, the crusher that uses at present all is to introduce the vertical helical crusher that Holland technology is produced.China's Straw bale is to use the nylon rope bale packing, and nylon rope very easily is wrapped on the roll shaft of vertical helical crusher during feed, and production unit has to send the special messenger to cut rope with reaping hook.The isometric straw of straw is during through the vertical helical crusher and be prone to twine, and agglomerating long straw is jammed to advance equipment, causes the excessive putty stopping accident of load, seriously influences biomass fermentation power plant and keeps the safety in production.
Biomass fermentation power plant is big to the demand of raw material, leans on manual work to cut rope with reaping hook, and efficient is low; Do not meet standardized work, the stalk conveying capacity is little, incurs loss through delay and produces; And dangerous, there is accident potential, therefore a kind of big operational throughput of urgent need research and development, high efficiency, safe and reliable stalk unpack feeder.
The utility model content
The purpose of the utility model provides a kind of bulk cargo mouth and unpacks feeder, adopts the feed roller that unpacks of unique design to realize feed, and the rotary-cut that unpacks in the feed roller unpacks sheet the Straw bale fragmentation; Break up fast continuously; Even downwards feed when each rotary-cut unpacks sheet through the cleaning cutter, utilizes the cleaning cutter will hang over the nylon rope that rotary-cut unpacks on the sheet and cuts, draws, pulls apart; Solve nylon rope, long straw and twined the problem that the putty delay is produced; Eliminated accident potential, charging, discharging are smooth and easy, have realized big operational throughput, high efficiency, safe and reliable feed.
For realizing above-mentioned purpose, the utility model adopts following technical scheme:
A kind of bulk cargo mouth unpacks feeder, comprises housing, and the top of housing is provided with inlet point; The bottom of housing is provided with discharging opening; It is characterized in that: the left side in the housing and the right side are equipped with symmetrically and unpack feed roller, and the feed roller that unpacks on the left side is cut by left roll shaft and left-handed and unpacked sheet and constitute, and these are left-handed cuts and unpack the sheet compartment of terrain and be fixed on the left roll shaft; Each is left-handed cuts to unpack and all is provided with several protruding hook arms on the sheet; The feed roller that unpacks on the right side is cut by right roll shaft and dextrorotation and is unpacked sheet and constitute, and these dextrorotation are cut and unpacked the sheet compartment of terrain and be fixed on the right roll shaft, and each dextrorotation is cut to unpack and all is provided with several protruding hook arms on the sheet; Left side roll shaft, the horizontal parallel installation of right roll shaft; The two ends of left side roll shaft are by the bearing block support in housing left side, and the two ends of right roll shaft are by the bearing block support on housing right side, and the outer end spindle nose of said left roll shaft, right roll shaft is connected with the left and right driving device respectively.
Left and right quiet tripper also is installed in the said housing, and left quiet tripper is made up of a row left side cleaning cutter, and left side cleaning cutter is fixed on the left knife rest; Left side knife rest is welded on the left side wall of housing; The position of left side knife rest is corresponding with the said left-handed position that unpacks sheet of cutting, thereby makes cleaning cutter in a left side form to shear and cooperates with the left-handed hook arm that unpacks on the sheet of cutting, and right quiet tripper is arranged the right side by one and cleaned cutter and constitute; Right cleaning cutter is fixed on the right knife rest; Right knife rest is welded on the right side wall of housing, and it is corresponding that the position that unpacks sheet is cut in the position of right knife rest and said dextrorotation, thereby the hook arm formation shearing that right cleaning cutter and dextrorotation is cut unpack on the sheet cooperates.
The one-sided bill that has of said hook arm.
Said hook arm bilateral has bill.
The innovation part of the utility model is:
Utilize left and right two groups unpack feed roller at a high speed relatively rotation realize feed, feeder housing top inlet point is connected with conveyer during work, Straw bale is sent into by conveyer or other machine, discharging opening is connected with stokehold material blanking tube or conveyer below the feeder housing.A left side unpacks the left roll shaft high speed revolution under the drive of left actuating device in the feed roller, makes left-handed cutting unpack the sheet rotation, and the right roll shaft that the right side unpacks in the feed roller rotates under the drive of right actuating device; Dextrorotation is cut unpack the sheet rotation, realize feed, in the feed process; Nylon rope, long straw may be wrapped in left and right rotary-cut and unpack on the hook arm of sheet, still, cut when unpacking sheet through left side cleaning cutter when left-handed; Because the left-handed slit that unpacks between sheet and the left side cleaning cutter of cutting is very little, so, hang over the left-handed nylon rope that unpacks on the sheet, the long straw cut under the effect of cutting, draw, pulling; Be cut off, when dextrorotation is cut when unpacking sheet through right cleaning cutter, to unpack sheet very little with the right slit of cleaning between the cutter because dextrorotation is cut; So, hang over dextrorotation and cut the nylon rope that unpacks on the sheet, long straw under the effect of cutting, draw, pulling, be cut off; Solved nylon rope, the winding of long straw, the problem that the putty influence is produced has guaranteed the normal safe operation of front-furnace feeding system.
Description of drawings
Fig. 1 is the structural representation of the utility model one embodiment.
Fig. 2 is the lateral plan of Fig. 1.
Fig. 3 is the birds-eye view of Fig. 1.
Fig. 4 is the inner structure scheme drawing of Fig. 1.
Fig. 5 is the upward view of Fig. 1.
Fig. 6 is the structural representation that unpacks feed roller.
Fig. 7 is the structural representation that rotary-cut unpacks sheet first embodiment.
Fig. 8 is the structural representation that rotary-cut unpacks sheet second embodiment.
Fig. 9 is the structural representation that rotary-cut unpacks sheet the 3rd embodiment.
Figure 10 is the structural representation that rotary-cut unpacks sheet the 4th embodiment.
The specific embodiment
Label among the figure
1 left roll shaft 2 left-handed cutting unpack sheet 3 hook arms
4 bearing seats, 5 electrical motors, 6 retarders
7 coupler, 8 left side cleaning cuttves, 9 left knife rests
10 unpack feed roller
11 right roll shaft 12 dextrorotation are cut and are unpacked sheet 13 hook arms
14 bearing seats, 15 electrical motors, 16 retarders
17 coupler, 18 right cleaning cutter 19 right knife rests
20 unpack feed roller 30 housings 40 inlet points
50 discharging openings
Please with reference to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6; The utility model is that a kind of bulk cargo mouth unpacks feeder; Comprise housing 30; The top of housing 30 is provided with inlet point 40, and the bottom of housing 30 is provided with discharging opening 50, and the left side in the housing 30 and the right side are equipped with symmetrically and unpack feed roller 10,20.
The feed roller 10 that unpacks on the left side is unpacked sheet 2 and is constituted by left roll shaft 1 and left-handed cutting; These are left-handed cuts and unpacks sheet 2 compartment of terrains and be fixed on the left roll shaft 1; Each is left-handed cuts to unpack and all is provided with several protruding hook arms 3 on the sheet, and hook arm 3 is crescent shovel shape or reaping hook shape or hook-type.
The feed roller 20 that unpacks on the right side is cut by right roll shaft 11 and dextrorotation and is unpacked sheet 12 and constitute; These dextrorotation are cut and are unpacked the sheet compartment of terrain and be fixed on the right roll shaft 11; Each dextrorotation is cut to unpack and all is provided with several protruding hook arms 13 on the sheet, and hook arm 13 is crescent shovel shape or reaping hook shape or hook-type.Left side roll shaft 1, the 11 horizontal parallel installations of right roll shaft; The two ends of left side roll shaft 1 are by two bearing seats, 4 supportings in housing left side; The two ends of right roll shaft 11 are by two bearing seats, 14 supportings on housing right side, and the outer end spindle nose of left roll shaft 11, right roll shaft 11 is connected with the left and right driving device respectively.
Left side actuating device is made up of electrical motor 5, retarder 6, and the dynamical axis of electrical motor 5 is connected with the input shaft of retarder 6, and the output shaft of retarder 6 is connected with the outer end spindle nose of left roll shaft 1 through coupler 7.
Right actuating device is made up of electrical motor 15, retarder 16; The dynamical axis of electrical motor 15 is connected with the input shaft of retarder 16; The output shaft of retarder 16 is connected with the outer end spindle nose of right roll shaft 11 through coupler 17; Under the driving of left and right driving device, left roll shaft 1, right roll shaft 11 are with opposite direction rotation.
Left and right quiet tripper also is installed in the housing 30; The quiet tripper in a left side is made up of a row left side cleaning cutter 8; Left side cleaning cutter 8 is through being bolted on the left knife rest 9; Left side knife rest 9 is welded on the left side wall of housing 30, and the position of left knife rest 9 is corresponding with the left-handed position that unpacks sheet 2 of cutting, thereby makes cleaning cutter 8 in a left side cut the hook arm 3 formation shearings that unpack on the sheet 2 and cooperate with left-handed.Right quiet tripper is made up of the right cleaning of row cutter 18; Right cleaning cutter 18 is fixed on the right knife rest 19; Right knife rest 19 is welded on the right side wall of housing 30; It is corresponding that the position that unpacks sheet 12 is cut in the position of right knife rest 19 and dextrorotation, thereby the hook arm 13 formation shearings that right cleaning cutter 18 and dextrorotation cut unpack on the sheet 12 cooperate.
This feeder utilizes left and right feed roller 10, the 20 rotation realization feed relatively that unpacks; The inlet point 40 on feeder housing top is connected with conveyer during work; Straw bale is sent into by conveyer, and the discharging opening 50 of feeder housing bottom is connected with stokehold material blanking tube or conveyer.A left side unpacks the left roll shaft 1 high speed clickwise under the drive of left actuating device in the feed roller 10, makes left-handed cutting unpack sheet 2 clickwises, and the right roll shaft 11 that the right side unpacks in the feed roller 20 rotates under the drive of right actuating device; Dextrorotation is cut unpack sheet 12 rotations, realize feed, the feed process is step; Left and right rotary-cut unpacks two the huge legendary turtle arms of hook arm 3,13 pictures on the sheet 2,12, when two huge legendary turtle arms open, when promptly two hook arms 3,13 are in bigger opening angle; Straw bale can be realized feeding, when two huge legendary turtle arm convergences are closed up, when promptly two hook arms 3,13 are in parastate; Because the barrier effect of hook arm, Straw bale can not be realized feeding, in 3,13 1 one processes of closing of two hook arms; Straw bale embracing and hugging inwards in layer, will bundle nylon rope and break, draw straw diffusing.Because left and right rotary-cut unpacks sheet and has many, so play the effect of unpacking as hobboing cutter, can Straw bale be broken up continuously fast, the stalk by gravity of breaing up falls from the discharging opening 50 of feeder housing bottom.
In the feed process; Nylon rope, long straw may be wrapped in left and right rotary-cut and unpack on the hook arm of sheet 2,12, still, cut when unpacking sheet 2 through left side cleaning cutter 8 when left-handed; Because the left-handed slit that unpacks between sheet 2 and the left side cleaning cutter 8 of cutting is very little; So, hang over the left-handed nylon rope that unpacks on the sheet 2, the long straw cut under the effect of cutting, draw, pulling, be cut off.When dextrorotation is cut when unpacking sheet 12 through right cleaning cutter 18, to unpack sheet 12 very little with the right slit of cleaning between the cutter 18 because dextrorotation is cut, so, hang over dextrorotation and cut the nylon rope that unpacks on the sheet 12, long straw under the effect of cutting, draw, pulling, be cut off.Solved nylon rope, the winding of long straw, the problem that the putty influence is produced has guaranteed the normal safe operation of front-furnace feeding system.
Left and right two groups of actuating devices are controlled by the smart electronics system; When left and right feed roller 10,20 resistances that unpack auto-reverse when excessive; At this moment left-handed cut unpack the sheet left-hand revolution, dextrorotation is cut and is unpacked the sheet clickwise, because the hand of rotation that left and right rotary-cut unpacks sheet is opposite, so the left and right feed roller 10,20 that unpacks can be realized two-way broken feed; Two-way fragmentation has the effect of good mediation, can guarantee to unpack the continuous safe operation of feeder.
Left-handed cutting unpacks sheet 2 and dextrorotation to cut the structure that unpacks sheet 12 identical, and please with reference to Fig. 7, Fig. 8, Fig. 9, Figure 10, the left-handed hook arm 3 that unpacks on the sheet 2 of cutting can be three, and is as shown in Figure 7, also can be two, as shown in Figure 9, also can be a plurality of.
The hook arm 13 that unpacks on the sheet 12 is cut in dextrorotation can be three, as shown in Figure 7, also can be two, as shown in Figure 9, also can be a plurality of.
The left-handed hook arm 3 that unpacks on the sheet 2 of cutting can be that bilateral has bill, like Fig. 7, shown in Figure 9, also can be the one-sided bill that has, like Fig. 8, shown in Figure 10.
It can be that bilateral has bill that the hook arm 13 that unpacks on the sheet 12 is cut in dextrorotation, like Fig. 7, shown in Figure 9, also can be the one-sided bill that has, like Fig. 8, shown in Figure 10.

Claims (4)

1. a bulk cargo mouth unpacks feeder, comprises housing, and the top of housing is provided with inlet point; The bottom of housing is provided with discharging opening; It is characterized in that: the left side in the housing and the right side are equipped with symmetrically and unpack feed roller, and the feed roller that unpacks on the left side is cut by left roll shaft and left-handed and unpacked sheet and constitute, and these are left-handed cuts and unpack the sheet compartment of terrain and be fixed on the left roll shaft; Each is left-handed cuts to unpack and all is provided with several protruding hook arms on the sheet; The feed roller that unpacks on the right side is cut by right roll shaft and dextrorotation and is unpacked sheet and constitute, and these dextrorotation are cut and unpacked the sheet compartment of terrain and be fixed on the right roll shaft, and each dextrorotation is cut to unpack and all is provided with several protruding hook arms on the sheet; Left side roll shaft, right roll shaft are laterally installed; The two ends of left side roll shaft are by the bearing block support in housing left side, and the two ends of right roll shaft are by the bearing block support on housing right side, and the outer end spindle nose of said left roll shaft, right roll shaft is connected with the left and right driving device respectively.
2. bulk cargo mouth as claimed in claim 1 unpacks feeder; It is characterized in that: left and right quiet tripper also is installed in the said housing, and left quiet tripper is made up of a row left side cleaning cutter, and left side cleaning cutter is fixed on the left knife rest; Left side knife rest is welded on the left side wall of housing; The position of left side knife rest is corresponding with the said left-handed position that unpacks sheet of cutting, thereby makes cleaning cutter in a left side form to shear and cooperates with the left-handed hook arm that unpacks on the sheet of cutting, and right quiet tripper is arranged the right side by one and cleaned cutter and constitute; Right cleaning cutter is fixed on the right knife rest; Right knife rest is welded on the right side wall of housing, and it is corresponding that the position that unpacks sheet is cut in the position of right knife rest and said dextrorotation, thereby the hook arm formation shearing that right cleaning cutter and dextrorotation is cut unpack on the sheet cooperates.
3. bulk cargo mouth as claimed in claim 1 unpacks feeder, it is characterized in that: the one-sided bill that has of said hook arm.
4. bulk cargo mouth as claimed in claim 1 unpacks feeder, it is characterized in that: said hook arm bilateral has bill.
CN2012201203669U 2012-03-27 2012-03-27 Bulk opening bale breaking feeder Expired - Fee Related CN202529520U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012201203669U CN202529520U (en) 2012-03-27 2012-03-27 Bulk opening bale breaking feeder

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Application Number Priority Date Filing Date Title
CN2012201203669U CN202529520U (en) 2012-03-27 2012-03-27 Bulk opening bale breaking feeder

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103350803A (en) * 2013-07-03 2013-10-16 浙江宝绿特环保技术有限公司 Automatic bale breaker
CN107420935A (en) * 2017-08-07 2017-12-01 中节能(宿迁)生物质能发电有限公司 A kind of biomass power generation feed system
CN107758025A (en) * 2017-11-29 2018-03-06 山丹县天泽农牧科技开发有限责任公司 A kind of heavy bale breaks bundle drawing-in device automatically
CN109665165A (en) * 2017-10-13 2019-04-23 天津圣奥无纺布有限公司 A kind of non-woven fabrics device for discharging
CN110302720A (en) * 2019-07-12 2019-10-08 江苏三一环境科技有限公司 Biomass granulation machine stalk feeding system and charging method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103350803A (en) * 2013-07-03 2013-10-16 浙江宝绿特环保技术有限公司 Automatic bale breaker
CN107420935A (en) * 2017-08-07 2017-12-01 中节能(宿迁)生物质能发电有限公司 A kind of biomass power generation feed system
CN107420935B (en) * 2017-08-07 2023-09-22 中节能(宿迁)生物质能发电有限公司 Biomass power generation feeding system
CN109665165A (en) * 2017-10-13 2019-04-23 天津圣奥无纺布有限公司 A kind of non-woven fabrics device for discharging
CN107758025A (en) * 2017-11-29 2018-03-06 山丹县天泽农牧科技开发有限责任公司 A kind of heavy bale breaks bundle drawing-in device automatically
CN110302720A (en) * 2019-07-12 2019-10-08 江苏三一环境科技有限公司 Biomass granulation machine stalk feeding system and charging method

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Legal Events

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121114

Termination date: 20140327