CN202499939U - Intelligent multifunctional novel fiber test spinning machine - Google Patents
Intelligent multifunctional novel fiber test spinning machine Download PDFInfo
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- CN202499939U CN202499939U CN2011204887980U CN201120488798U CN202499939U CN 202499939 U CN202499939 U CN 202499939U CN 2011204887980 U CN2011204887980 U CN 2011204887980U CN 201120488798 U CN201120488798 U CN 201120488798U CN 202499939 U CN202499939 U CN 202499939U
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Abstract
The utility model relates to an intelligent multifunctional novel fiber test spinning machine. The test spinning machine comprises a spinning part, a spinning forming part and a winding part. The spinning part comprises a spinning material hopper, a melt screw extruder, a metering pump, a spinning box and a spinning component, wherein a melt pipe is arranged in the spinning box. The spinning forming part comprises a side blowing system, a lubricating nipple, a guide wire and a godet. The winding part comprises a first heating godet, a heating plate, a second heating godet, a network device and a winder. The intelligent multifunctional novel fiber test spinning machine is characterized in that the screw extruder, the spinning box, the side blowing system, the first heating godet, the second heating godet and the winder are arranged on the same level; the spinning machine is capable of carrying out double-component composite spinning or single-component spinning; and the spinning machine has the advantages of easy operation, precise control, compact equipment and same-leveled arrangement.
Description
Technical field
The utility model relates to the new string proof test spinning machine of a kind of intelligent multifunction, belongs to chemical fibre manufacturing technology field.
Background technology
The existing test spinning machine that is used for teaching and scientific research generally all is the scaled down version of producing with large-scale spinning machine; Complete equipment is multilayer and installs; That is to say by technological process; Divide upper, middle and lower three floors three-dimensional layout equipment such as spinning, lateral blowing, coiling, thus, cause spinning operation to need many people.Simultaneously, can cause operating personnel's difficulty that cooperatively interacts, the inconvenience of dealing with problems.Secondly, existing test spinning machine function singleness, adaptability is narrow, is not suitable for the spinning experiment of different performance material.Once more, existing test spinning machine equipment is too simple and crude, the process adjustments narrow range.And the test spinning machine that is used for teaching and scientific research must possess small lot, many kinds, the high technical characterictic that covers, and is easy to operate simultaneously, and control precisely.This shows that existing test spinning machine is difficult to satisfy the needs of teaching and scientific research.
Summary of the invention
The purpose of the utility model is to overcome the weak point of existing test spinning machine; And a kind of small intelligent type multifunctional novel string proof test spinning machine that can adapt to small lot, many kinds, high soverlay technique characteristic is provided; Have easy to operate simultaneously; Control precisely, facility compact is arranged in the characteristics of same aspect.
The purpose of the utility model is accomplished through following technical scheme; The new string proof test spinning machine of a kind of intelligent multifunction, described test spinning machine comprises: form the spinning part by spinning material hopper, fusion screw extruder, measuring pump, interior spinning manifold and filament spinning component by melt pipe; The spinning moulding part of forming by lateral blowing system, oil nozzle, traveller, draw-off godet; The winding part of forming by first hot-rolling, hot plate, second hot-rolling, Network device and winding head; It is characterized in that described screw extruder, spinning manifold, lateral blowing system, first hot-rolling, second hot-rolling, winding head all are arranged in same aspect; This spinning machine can carry out two component composite spinnings or carry out the one-component spinning.
Take the conduction oil dynamic heat in the described spinning manifold, and can realize fusing point spinning in 80 ~ 310 ℃ of scopes of spinning melt.
The structure at short molten road, few elbow, no dead angle is carried out in the molten road of spinning in the described filament spinning component, melt in molten road internal resistance less, can realize that melt index (is example with PET) is the melt spinning of 2 ~ 12 g/10min.
The spinning speed of described spinning machine adopts the multistage frequency conversion regulation and control, and the spinning speed scope can reach 500 ~ 3000 m/min.
The utility model not only can be produced pre-oriented yarn (POY), fullly drawn yarn (FDY) (FDY), also can produce drafted fibre and network yarn simultaneously.
Take the conduction oil dynamic heat in the spinning manifold of the utility model test spinning machine, can realize fusing point precisely regulation and control spinning in 80 ~ 310 ℃ of scopes of spinning melt according to the fusing point of different spinning materials.Like this, just can the high melting range that covers existing spinning material.
The molten road of the utility model test spinning machine spinning melt is designed to the structure at short molten road, few elbow, no dead angle, and internal resistance is little in molten road for melt, makes that to melt keeping of melt internal pressure in the road stable, can improve melt quality and spinnability; Can melt index in a big way in spinning, be all fusable links spinning in the scope of 2 ~ 12 g/10min of example melt index with PET.
The utility model test spinning machine adopts the multistage frequency conversion regulation and control, makes its spinning speed adjustable range wide, and the spinning speed scope can reach 500 ~ 3000 m/min.
It has easy to operate, control precisely, facility compact is arranged in the characteristics of same aspect.
Description of drawings
Fig. 1 is the said test spinning machine of a utility model structural representation.
The specific embodiment
To combine accompanying drawing that the utility model is done detailed introduction below: shown in Figure 1, described test spinning machine comprises: form the spinning part by spinning material hopper 1, fusion screw extruder 2, measuring pump 15, interior spinning manifold 3 and filament spinning component 4 by melt pipe 16; The spinning moulding part of forming by lateral blowing system 14, oil nozzle 6, traveller 7, draw-off godet 8; The winding part of forming by first hot-rolling 10, hot plate 13, second hot-rolling 12, Network device 11 and winding head 9; It is characterized in that described screw extruder, spinning manifold, lateral blowing system, first hot-rolling, second hot-rolling, winding head all are arranged in same aspect; This spinning machine can carry out two component composite spinnings or carry out the one-component spinning.
Take the conduction oil dynamic heat in the described spinning manifold 3, and can realize fusing point spinning in 80 ~ 310 ℃ of scopes of spinning melt.
The structure at short molten road, few elbow, no dead angle is carried out in the molten road of spinning in the described filament spinning component, melt in molten road internal resistance less, can realize that melt index (is example with PET) is the melt spinning of 2 ~ 12 g/10min.
The spinning speed of described spinning machine adopts the multistage frequency conversion regulation and control, and the spinning speed scope can reach 500 ~ 3000 m/min.
The spinning of this test spinning machine shown in the figure partly has two melt pipes 16, the filament spinning component 4 in two spinning material hoppers 1, two fusion screw extruders 2, two measuring pumps 15, two spinning manifolds 3; Spinning moulding partly has lateral blowing 14, oil nozzle 6, traveller 7, draw-off godet 8; Winding part has first hot-rolling 10, hot plate 13, second hot-rolling 12, Network device 11, winding head 9.
The technology that the utility model is produced pre-oriented yarn (POY) is: after the spinning material adds material bin 1 → screw extruder 2 and is heated to technological temperature, start screw extruder the spinning material is melt extruded → according to the spinning specification open measuring pump 15 quantitatively carry spinning melt → spinning melts under the protection of spinning manifold 3 conduction oils through melt pipe 16 → melt get into filament spinning component 4 be the thread ejection → through lateral blowing 14 cooling curings become fibre → oil nozzle 6 oil → traveller 7 → draw-off godet 8 turns to → first hot-rolling, 10 → hot plate, 13 → the second hot-rollings, 12 → winding head 9 is wound into the silk tube.When wherein the heater of first hot-rolling 10, second hot-rolling 12 and hot plate 13 is not all opened, then can produce pre-oriented yarn (POY).
The technology that the utility model is produced fullly drawn yarn (FDY) (FDY) is: after the spinning material adds material bin 1 → screw extruder 2 and is heated to technological temperature, start screw extruder the spinning material is melt extruded → according to the spinning specification open measuring pump 15 quantitatively carry spinning melt → spinning melts under the protection of spinning manifold 3 conduction oils through melt pipe 16 → melt get into filament spinning component 4 be the thread ejection → through lateral blowing 14 cooling curings become fibre → oil nozzle 6 oil → traveller 7 → draw-off godet 8 turns to → first hot-rolling, 10 → hot plate, 13 → the second hot-rollings, 12 → winding head 9 is wound into the silk tube.Wherein the heater of first hot-rolling 10, second hot-rolling 12 and hot plate 13 all is heated to the purpose temperature, and first hot-rolling and second hot-rolling form a speed difference, then can produce fullly drawn yarn (FDY) (FDY).
The utility model can be produced drafted fibre.Its technology is: POY silk → first hot-rolling, 10 → hot plate, 13 → the second hot-rollings, 12 → winding head 9.Wherein the heater of first hot-rolling 10, second hot-rolling 12 and hot plate 13 all is heated to the purpose temperature, and first hot-rolling and second hot-rolling form a speed difference, then can produce drafted fibre.
The utility model also can be produced network yarn.Should Network device 11 be opened when producing network yarn, at this moment, can produce network yarn.
The utility model can two component composite spinnings.Its technology is: the spinning part of test spinning machine; Two kinds of spinning materials add respectively after 1 → two screw extruder 2 of two hoppers is heated to technological temperature respectively, start two screw extruders two kinds of spinning materials are melt extruded → according to the spinning specification open two measuring pumps 15 quantitatively carry two kinds of spinning melt → two kind of spinning melts under the protection of two spinning manifold 3 conduction oils respectively through 16 → two kinds of spinning melts of two melt pipes get into two component composite spining modules 4 be thread ejection → lateral blowing 14 cooling curings become fine → be wound into silk tin.
But the utility model one-component spinning.Its technology is: the spinning part of test spinning machine; Single spinning material of planting adds after single hopper 1 → separate unit screw extruder 2 is heated to technological temperature, start the separate unit screw extruder will singly plant the spinning material melt extrude → open separate unit measuring pump 15 according to the spinning specification quantitatively to carry single spinning melt → list of planting to plant spinning melts and under the protection of single spinning manifold 3 conduction oils, plant spinning melt and get into one-component filament spinning component 4 and be thread ejection → lateral blowing 14 cooling curings and become a fibre → be wound into thread tin through single melt pipe 16 → list.
Claims (4)
1. new string proof test spinning machine of intelligent multifunction, described test spinning machine comprises: form the spinning part by spinning material hopper, fusion screw extruder, measuring pump, interior spinning manifold and filament spinning component by melt pipe; The spinning moulding part of forming by lateral blowing system, oil nozzle, traveller, draw-off godet; The winding part of forming by first hot-rolling, hot plate, second hot-rolling, Network device and winding head; It is characterized in that described screw extruder, spinning manifold, lateral blowing system, first hot-rolling, second hot-rolling, winding head all are arranged in same aspect; This spinning machine can carry out two component composite spinnings or carry out the one-component spinning; Pre-oriented yarn, fullly drawn yarn (FDY) can be produced, also drafted fibre and network yarn can be produced simultaneously.
2. the new string proof test spinning machine of intelligent multifunction according to claim 1 is characterized in that taking the conduction oil dynamic heat in the described spinning manifold, and can realize fusing point spinning in 80 ~ 310 ℃ of scopes of spinning melt.
3. the new string proof test spinning machine of intelligent multifunction according to claim 1; The structure that it is characterized in that the short molten road of spinning molten road implementation in the described filament spinning component, few elbow, no dead angle; Melt in molten road internal resistance less, can realize that melt index is the melt spinning of 2 ~ 12 g/10min.
4. the new string proof test spinning machine of intelligent multifunction according to claim 1 is characterized in that described spinning speed adopts the multistage frequency conversion regulation and control, and the spinning speed scope can reach 500 ~ 3000 m/min.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011204887980U CN202499939U (en) | 2011-08-25 | 2011-11-30 | Intelligent multifunctional novel fiber test spinning machine |
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CN201120312937.4 | 2011-08-25 | ||
CN201120312937 | 2011-08-25 | ||
CN2011204887980U CN202499939U (en) | 2011-08-25 | 2011-11-30 | Intelligent multifunctional novel fiber test spinning machine |
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CN202499939U true CN202499939U (en) | 2012-10-24 |
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CN2011204887980U Expired - Fee Related CN202499939U (en) | 2011-08-25 | 2011-11-30 | Intelligent multifunctional novel fiber test spinning machine |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103352265A (en) * | 2013-07-29 | 2013-10-16 | 苏州大学 | Method and device of micro-scale melt spinning |
CN103981587A (en) * | 2014-05-23 | 2014-08-13 | 苏州大学 | Polyamide 6 POY/FDY interlaced yarn and preparation method adopting one-step process |
CN103981586A (en) * | 2014-05-23 | 2014-08-13 | 苏州大学 | Ultra-low differential shrinkage polyamide 6 composite fibers and preparation method thereof |
CN103981585A (en) * | 2014-05-23 | 2014-08-13 | 苏州大学 | Polyamide 6 POY/FDY composite fibre and preparation method adopting spinning-interlacing one-step process |
CN105603550A (en) * | 2016-01-30 | 2016-05-25 | 河南省龙都生物科技有限公司 | Direct spinning system for mixed melt of bamboo charcoal and polylactic acid |
CN107938006A (en) * | 2017-12-06 | 2018-04-20 | 苏州金纬化纤工程技术有限公司 | Melt spinning machine |
CN108754640A (en) * | 2018-06-07 | 2018-11-06 | 江苏广盛源科技发展有限公司 | A kind of automatic intelligent special fibre spinning-drawing machine |
CN108914234A (en) * | 2018-06-07 | 2018-11-30 | 江苏广盛源科技发展有限公司 | A kind of equipment for producing special fibre |
-
2011
- 2011-11-30 CN CN2011204887980U patent/CN202499939U/en not_active Expired - Fee Related
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103352265A (en) * | 2013-07-29 | 2013-10-16 | 苏州大学 | Method and device of micro-scale melt spinning |
CN103352265B (en) * | 2013-07-29 | 2015-06-17 | 苏州大学 | Method and device of micro-scale melt spinning |
CN103981587A (en) * | 2014-05-23 | 2014-08-13 | 苏州大学 | Polyamide 6 POY/FDY interlaced yarn and preparation method adopting one-step process |
CN103981586A (en) * | 2014-05-23 | 2014-08-13 | 苏州大学 | Ultra-low differential shrinkage polyamide 6 composite fibers and preparation method thereof |
CN103981585A (en) * | 2014-05-23 | 2014-08-13 | 苏州大学 | Polyamide 6 POY/FDY composite fibre and preparation method adopting spinning-interlacing one-step process |
CN105603550A (en) * | 2016-01-30 | 2016-05-25 | 河南省龙都生物科技有限公司 | Direct spinning system for mixed melt of bamboo charcoal and polylactic acid |
CN105603550B (en) * | 2016-01-30 | 2017-11-10 | 河南省龙都生物科技有限公司 | Bamboo charcoal PLA blend melt direct fabrics system |
CN107938006A (en) * | 2017-12-06 | 2018-04-20 | 苏州金纬化纤工程技术有限公司 | Melt spinning machine |
CN108754640A (en) * | 2018-06-07 | 2018-11-06 | 江苏广盛源科技发展有限公司 | A kind of automatic intelligent special fibre spinning-drawing machine |
CN108914234A (en) * | 2018-06-07 | 2018-11-30 | 江苏广盛源科技发展有限公司 | A kind of equipment for producing special fibre |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121024 Termination date: 20131130 |