CN202474127U - Full-automatic vertical type plate wrapping and assembling all-in-one machine of storage battery polar plate - Google Patents
Full-automatic vertical type plate wrapping and assembling all-in-one machine of storage battery polar plate Download PDFInfo
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- CN202474127U CN202474127U CN2011205303799U CN201120530379U CN202474127U CN 202474127 U CN202474127 U CN 202474127U CN 2011205303799 U CN2011205303799 U CN 2011205303799U CN 201120530379 U CN201120530379 U CN 201120530379U CN 202474127 U CN202474127 U CN 202474127U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model provides a full-automatic vertical type plate wrapping and assembling all-in-one machine of a storage battery polar plate, comprising a chassis, a separation plate feeding device, a plate supplying mechanism, a plate wrapping mechanism, a polar plate conveying device, a polar group assembling mechanism and a polar group assembling and separately-conveying device. With the adoption of technical schemes including a new separation plate impress cutting mechanism for cutting and wrapping an anode plate, and a vertical plate supplying mechanism for supplying anode and cathode plates to the plate wrapping mechanism and the like, the feeding, the impressing and the shearing of a separation plate, the delivering, the plate wrapping and the polar group assembling of the polar plate, and the separately-conveying and automatic operating of a polar group are realized; the whole procedure is finished in the completely-sealed chassis; and the dust-free production is realized in a whole process, and the production efficiency and the product quality are improved.
Description
Technical field
The utility model relates to the storage battery manufacturing; Especially package micro staple fiber mineral wool (AGM) dividing plate that storage battery adopted being carried out impression shears; Then it is wrapped and assemble poling group mutually with accumulator plate, again utmost point group is transferred to the wrapper sheet combo all-in-one of next procedure.
Background technology
In lead acid accumulator is produced; In order to increase the capacity of storage battery, adopt the multi-disc positive/negative plate to assemble mostly, and for the not outer spill and leakage of the electrolyte that solves storage battery; Can guarantee the positive/negative plate insulation of storage battery again; Usually adopt the extremely strong micro staple fiber glass mat separator (AGM) of water absorption to come positive/negative plate at interval, so in the assembling of storage battery is produced, one procedure is arranged, normal " lamination " or " wrapper sheet " operation of claiming.(AGM) dividing plate has two kinds of manner of packings at present, and a kind of is packaged with package, and another kind is the packing that is cut into sheet by manufacturing technique requirent.Use sheet-like separator to come wrapper sheet to be example with manual work: get a slice negative plate earlier, the alignment of (AGM) dividing plate is placed on the negative plate again, (general technology requires spacer width greater than 2-8mm; Exceed pole plate 3-8mm), again positive plate is lain on the dividing plate, dividing plate is upwards rolled over bag along the base of positive plate; After dividing plate wrapped, again a slice negative plate is overlayed on the dividing plate, like this to the requirement that reaches technology sheet number; Assembling poling group, general utmost point group combo all requires negative plate to many a slice than positive plate.Know that from above wrapper sheet adopts dividing plate that positive/negative plate is kept apart exactly, prevent the short circuit and the electrolyte spill and leakage of both positive and negative polarity.In the wrapper sheet process, forbid mutual pollution and the lead dust of positive/negative plate material to the pollution of dividing plate, the wrapper sheet quality is to battery capacity and direct influence is arranged useful life.
The most of battery manufacturer men of China adopt manual work or semi-automatic wrapper sheet equipment to accomplish the wrapper sheet operation at present, and its production efficiency is low, of poor quality, and lead dust is big to operator and environmental pollution.Existing wrapper sheet equipment volume is bigger, and institute takes up space big, and the support staff is many, owing to adopt horizontal stacked package, causes the utmost point crowd deflection when utmost point crowd is high easily; Because wrapper sheet equipment volume and wrapper sheet speed issue, be difficult to wrapper sheet equipment and assembling line is supporting immediately, need production in advance, and in subsequent production, also exist utmost point crowd's transportation and packaging Problems again.The process from the wrapper sheet operation to assembling procedure, produce and transportation, all inevitably can work the mischief in each production link production operation personnel and environment owing to pole plate, dividing plate, utmost point group can not seal.
Summary of the invention
The utility model is to the problem that exists in existing battery pack board device and the operation; The vertical wrapper sheet combo of a kind of full-automatic accumulator plate all-in-one is provided; It substitutes manual operation comprehensively, realizes the automatic operating that dividing plate impression, shearing, feeding and pole plate dispensing, wrapper sheet, utmost point flock mating group are produced.
The technical scheme that the utility model is taked is: the vertical wrapper sheet combo of a kind of full-automatic accumulator plate all-in-one; Comprise cabinet, dividing plate pay-off, supply plate and wrapper sheet mechanism, pole plate transport, utmost point flock mating group mechanism and utmost point flock mating group to separate transport, it is characterized in that:
A dividing plate impression cutting mechanism that is used for cutting bag positive plate; Be provided with base plate and guide-localization groove; The dividing plate pay-off is formed by the feeding roller in the base plate top; Dividing plate pay-off rear portion connects partition indentation device, and the partition indentation device rear portion connects the dividing plate shear that shear knife constitutes, and is located in the main body in the cabinet;
The vertical confession plate mechanism that positive/negative plate is provided to wrapper sheet mechanism; Adopt the skewed slot type of track to send plate structure; Form rail groove by base plate and supporting baffle; End at rail groove is provided with vibration feeder, through slide block the gravity following device is set on the optical axis of rail groove both sides, and positive plate cutting agency and negative plate cutting agency branch are located at the front and back ends of dividing plate impression cutting mechanism.
Described wrapper sheet mechanism and positive plate cutting agency share a bracket assembly.
Described pole plate transport is a pole plate monolithic stepping transport, constitutes chain gear transmission by chain, the tooth plate of driven by motor.
Described utmost point flock mating group is separated transport and is adopted lock road structure for conveying, and the lock road is carried by the lock road double track that is located between the side shield, and the gravity that is located at lock road front end is followed piece and pulley-type interval tracking mechanism formation.
The tow sides of said cabinet are respectively equipped with charge door and discharging opening, and cabinet top is provided with spacer plate box, and the following side is provided with suction opeing.
The characteristics and the beneficial effect of the utility model are: 1. through technique scheme, the combining with digital control technology realizes dividing plate feeding, impression, shearing; Operation is automatically carried in the separation of the dispensing of pole plate, wrapper sheet, utmost point flock mating group and utmost point group, and pole plate or dividing plate are added in the prompting that operating personnel only need also to press machine according to the manufacturing technique requirent setup parameter, just can realize full automation production.2. because whole wrapper sheet operation, utmost point flock mating group and conveying operation; All in a complete airtight cabinet, accomplish, charge door and discharging opening are divided into the cabinet positive and negative, suction opeing is set in the bottom of cabinet side; Whole process has realized dustlessization production; Controlled the pollution of lead dust to greatest extent, reduced operating personnel and contacted chance plumbous and glass fiber, the harm of operator's health has been reduced greatly environment.3. utilize the cabinet positive and negative, will separate, be independent of each other, saved utmost point crowd's transportation and packing and carrying operation, improved production efficiency into and out of operation.4. the vertical pole plate of this machine employing supplies plate, wrapper sheet mechanism, can precisely locate the wrapper sheet data, thereby greatly improve product quality.
Description of drawings
Fig. 1 is the overall structure sketch map of the utility model embodiment;
Fig. 2 is the dividing plate impression cutting mechanism sketch map of the utility model;
Fig. 3 is the vertical confession plate structural scheme of mechanism that pole plate is provided to wrapper sheet mechanism;
Fig. 4 is that the stepping conveying and the utmost point flock mating group of the utility model separated the transport sketch map.
Label is represented respectively among the figure: 1-dividing plate, 2-spacer plate box, 3-negative plate cutting agency, 4-cabinet, 5-negative plate feed mechanism, 6-main body, 7-support; 8-monolithic stepping transport, 9-utmost point flock mating group is separated transport, 10-positive plate feed mechanism, 11-positive plate cutting agency, 12-dividing plate shear, 13-partition indentation device, 14-dividing plate pay-off; The 15-base plate, 16-guide-localization groove, 17-feeding roller, the 18-motor transmission shaft, the 19-bracing strut, 20-pole plate height location-plate, 21 send template die; The 22-supporting baffle, 23-bracing strut, 24-base plate, 25-vibration feeder, 26-gravity following device, 27-slide block, 28-cylinder; 29-cover half adjustment plate, the 30-return spring, 31-adjusts support, the 32-linkage pull rod, 33-gravity is followed piece, and 34-is tracking mechanism at interval; 35-pole plate push rod, 36-utmost point flock mating group mechanism, 37-advances cylinder, and the 38-pole plate is carried guardrail, 39-bearing pedestal, 40-tooth plate; The 41-chain, 42-decelerator, 43-motor, 44-sliding way, 45-glide path, 46-side shield.
Embodiment
As shown in Figure 1; The utility model is mainly by cabinet 4; The dividing plate 1 of dividing plate feeding, spacer plate box 2, confession plate and positive plate cutting agency 11, negative plate cutting agency 3, positive plate feed mechanism 10, negative plate feed mechanism 5, main body 6, support 7 and pole plate monolithic stepping transport 8, utmost point flock mating group that wrapper sheet mechanism comprised are separated mechanism's compositions such as transport 9.Wherein, Tow sides at cabinet 4 are respectively equipped with charge door and discharging opening, and cabinet 4 tops are spacer plate boxes 2, and the following side is provided with suction opeing; Establish support 7 at the middle part of cabinet 4; Support 7 tops installing main body 6, an end of main body 6 are that positive plate cutting agency 11, positive plate feed mechanism 10 and utmost point flock mating group are separated transport 9, and the other end of main body 6 connects negative plate cutting agency 3 and negative plate feed mechanism 5; The below of support 7 is provided with negative plate monolithic stepping transport 8, and described each device of this machine and mechanism all concentrate to be installed in and form an integral body in the cabinet 4.
Shown in Figure 2 is the signal that is used for the dividing plate impression cutting mechanism of cutting bag positive plate; It is located in the cabinet 4 inner supports 7 top main bodies 6; Comprise base plate 15, guide-localization groove 16 and dividing plate pay-off 14; Dividing plate pay-off 14 rear portions connect partition indentation device 13; Partition indentation device 13 rear portions connect the dividing plate shear 12 that shear knife constitutes, and below main body 6 internal partition pay-offs 14, are a pair of feeding rollers 17, and the driving wheel of feeding roller 17 drives through motor transmission shaft 18 and driving belt.
It is shown in Figure 3 for the vertical confession plate mechanism of pole plate is provided to wrapper sheet mechanism; It adopts the plate structure of sending of the skewed slot type of track; Comprise rail groove that base plate 24, supporting baffle 22 forms and vibration feeder 25, gravity following device 26; Vibration feeder 25 is located at an end of rail groove, and gravity following device 26 slides on the optical axis of rail groove both sides through slide block 27.By bracing strut 19, pole plate height location-plate 20, send structural members such as template die 21, cover half adjustment plate 29, return spring 30, cylinder 28, adjustment support 31, linkage pull rod 32 to form the pole plate cutting agency; Wherein: positive plate cutting agency 11 is basic identical with the structure of negative plate cutting agency 3, and positive plate cutting agency 11 and negative plate cutting agency were located at the front and back ends of main body 6 internal partition impression cutting mechanisms shown in Figure 2 in 3 minutes.
Wrapper sheet mechanism of the utility model and positive plate cutting agency 11 share a bracket assembly, adopt the pole plate monolithic to return and push mode structure.
Fig. 4 is that the stepping conveying and the utmost point flock mating group of the utility model separated the transport signal; Wherein the pole plate transport of this machine is a pole plate monolithic stepping transport 8; Adopt motor 43 through the chain 41 of decelerator 42 drives, the chain gear transmission structure that tooth plate 40 is formed; One end of sprocket wheel is bearing in through bearing pedestal 39 on the cross bar of support, and the top of sprocket wheel is provided with pole plate and carries guardrail 38, pole plate push rod 35 and advance cylinder 37.Utmost point flock mating group is separated transport 9 and is adopted lock road structure for conveying; Comprise the lock road double track that is located between the side shield 46; And the gravity that is located at lock road front end is followed piece 33 and pulley-type interval tracking mechanism 34 is formed, and its below is provided with structures such as sliding way 44 and glide path 45.
The control section of present embodiment adopts digital control scheme; This numerical control part is carried out supporting design according to the function and the production engineering specifications of equipment; Through numerical control device the drive motors of equipment and working cylinder etc. are controlled, accomplished the orderly action that this machine is respectively formed mechanism.
According to the technical scheme of the utility model, the basic functional principle of this machine is following: loose wool dividing plate 1 is installed on the dividing plate installation shaft, according to the needs of technology, can uses a volume dividing plate, also can use two volume double-layer clapboards simultaneously.The head end of dividing plate 1 is got on the base plate that guide-localization groove 16 is arranged 15 in the cabinet 4 through support wheel; Pass the feeding roller 17 in the main body 6; Behind the head end location with dividing plate 1, connect gas, circuit, set dividing plate length; Again negative plate is placed in the negative plate charging spout, positive plate is placed the positive plate charging spout.After the start, through impression, shear make dividing plate 1 pass positive plate cutting agency 11, under the effect of its positioning baffle, the impression place of dividing plate length 1/2 rest on send template die 21 under, treat positive plate lower plate wrapper sheet.The feed mechanism of positive and negative pole plate is under the effect of gravity following device and vibration feeder, and the base of monolithic pole plate gets in the monolithic chute feeder, and the top of pole plate is slipped into automatically and sent template die owing to be lower than the fixed mount of support polar plate; Under the effect of linkage pull rod; The base propelling of pole plate is sent in the template die, and under the effect of supporting shell fragment, pole plate rests on and send in the template die chamber; Positive plate treats that blanking carries out wrapper sheet action, and negative plate is then directly down to the chain tooth plate of stepping transport.Pole plate monolithic stepping transport 8 adopts numerical-control motor as power, forms chain gear transmission by chain, tooth plate, when angle of sprocket rotation; Negative plate is pushed forward; This moment, negative plate continued lower plate, and stepping send plate negative plate to be pushed forward again, when transducer records negative plate and arrived the assigned address of combo mechanism; According to the utmost point crowd sheet number of setting, push out first negative plate to combo lock road of utmost point group.When the following a slice negative plate on the sprocket wheel tooth plate arrives; Positive plate cutting agency 11 action lower plates, the base of lower plate is shifted onto downwards on the traversing carriage of utmost point flock mating group mechanism 36 over against 1/2 place of aforementioned barriers 1; Be advanced into combo lock road together with negative plate and the positive plate that wraps dividing plate by pole plate push rod 35 and propelling cylinder 37; Support in the lock road under the effect of shell fragment and interval following device 34, make vertical being controlled in the combo lock of equipped pole plate group, when satisfying the quantity of polar plate of setting; Positive plate cutting agency 11 stops lower plate one time; Pulley elevating mechanism, cylinder rise to utmost point flock mating group with pulley yoke to be separated in the traversing carriage of transport 9, and utmost point flock mating group is separated transport will advance the combo lock with interval following device 34 together with a slice negative plate that the positive plate cutting agency stops after the feeding, accomplish the vertical separation of utmost point group.
After a utmost point group is taken away by the operating personnel of next operation; Following device 34 passes the baffle plate that gravity is followed piece 33 at interval; Slide to elevating mechanism through sliding way 44, provide signal at transducer, the cylinder of elevating mechanism descends; Pulley slips into glide path 45, treats that elevating mechanism rises to return to come and go operation.
Above-mentioned operation principle is just for further explanation and the characteristics and the advantage of explanation the utility model; Do not limit the protection range of the utility model; Other people make various changes and distortion according to the utility model; Only otherwise break away from the primary structure characteristic of the utility model, all should belong to the defined scope of the utility model claim.
Claims (5)
1. the vertical wrapper sheet combo of a full-automatic accumulator plate all-in-one comprises cabinet, dividing plate pay-off, supplies plate and wrapper sheet mechanism, pole plate transport, utmost point flock mating group mechanism and utmost point flock mating group to separate transport, it is characterized in that:
A dividing plate impression cutting mechanism that is used for cutting bag positive plate; Be provided with base plate (15) and guide-localization groove (16); Dividing plate pay-off (14) is formed by feeding roller (17) in base plate (15) top; Dividing plate pay-off (14) rear portion connects partition indentation device (13), and partition indentation device (13) rear portion connects the dividing plate shear (12) that shear knife constitutes, and is located in the main body (6) in the cabinet (4);
The vertical confession plate mechanism that positive/negative plate is provided to wrapper sheet mechanism; Adopt the skewed slot type of track to send plate structure; Form rail groove by base plate (24) and supporting baffle (22); End at rail groove is provided with vibration feeder (25), through slide block (27) gravity following device (26) is set on the optical axis of rail groove both sides, and positive plate cutting agency (11) divides the front and back ends that is located at dividing plate impression cutting mechanism with negative plate cutting agency (3).
2. the vertical wrapper sheet combo of full-automatic accumulator plate according to claim 1 all-in-one is characterized in that described wrapper sheet mechanism and positive plate cutting agency (11) share a bracket assembly.
3. the vertical wrapper sheet combo of full-automatic accumulator plate according to claim 1 all-in-one; It is characterized in that described pole plate transport is a pole plate monolithic stepping transport (8), the chain (41), the tooth plate (40) that are driven by motor (43) constitute chain gear transmission.
4. the vertical wrapper sheet combo of full-automatic accumulator plate according to claim 1 all-in-one; It is characterized in that described utmost point flock mating group separation transport (9) adopts lock road structure for conveying; The lock road is carried by the lock road double track that is located between the side shield (46), and the gravity that is located at lock road front end is followed piece (33) and pulley-type tracking mechanism (34) formation at interval.
5. the vertical wrapper sheet combo of full-automatic accumulator plate according to claim 1 all-in-one is characterized in that the tow sides of said cabinet (4) are respectively equipped with charge door and discharging opening, and cabinet (4) top is provided with spacer plate box (2), and the following side is provided with suction opeing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011205303799U CN202474127U (en) | 2011-12-16 | 2011-12-16 | Full-automatic vertical type plate wrapping and assembling all-in-one machine of storage battery polar plate |
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CN2011205303799U CN202474127U (en) | 2011-12-16 | 2011-12-16 | Full-automatic vertical type plate wrapping and assembling all-in-one machine of storage battery polar plate |
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CN2011205303799U Expired - Fee Related CN202474127U (en) | 2011-12-16 | 2011-12-16 | Full-automatic vertical type plate wrapping and assembling all-in-one machine of storage battery polar plate |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102888626A (en) * | 2012-10-26 | 2013-01-23 | 湖南宏阳科技有限公司 | Automatic electrode arrangement machine |
CN104091970A (en) * | 2014-07-16 | 2014-10-08 | 湖北钧正机电科技有限公司 | Plate packaging machine for pole plates of lead-acid batteries |
CN106898824A (en) * | 2017-04-05 | 2017-06-27 | 福建亚亨机械股份有限公司 | A kind of pole plate lamination device |
CN108615952A (en) * | 2018-04-13 | 2018-10-02 | 天能电池集团(安徽)有限公司 | A kind of improved method of package piece compression spring |
CN109830763A (en) * | 2019-01-28 | 2019-05-31 | 中山慧能科技有限公司 | Full-automatic board wrapping device |
CN111969261A (en) * | 2020-08-28 | 2020-11-20 | 界首市南都华宇电源有限公司 | Storage battery electrode plate wrapping and separating equipment and using method thereof |
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2011
- 2011-12-16 CN CN2011205303799U patent/CN202474127U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102888626A (en) * | 2012-10-26 | 2013-01-23 | 湖南宏阳科技有限公司 | Automatic electrode arrangement machine |
CN104091970A (en) * | 2014-07-16 | 2014-10-08 | 湖北钧正机电科技有限公司 | Plate packaging machine for pole plates of lead-acid batteries |
CN106898824A (en) * | 2017-04-05 | 2017-06-27 | 福建亚亨机械股份有限公司 | A kind of pole plate lamination device |
CN108615952A (en) * | 2018-04-13 | 2018-10-02 | 天能电池集团(安徽)有限公司 | A kind of improved method of package piece compression spring |
CN109830763A (en) * | 2019-01-28 | 2019-05-31 | 中山慧能科技有限公司 | Full-automatic board wrapping device |
CN111969261A (en) * | 2020-08-28 | 2020-11-20 | 界首市南都华宇电源有限公司 | Storage battery electrode plate wrapping and separating equipment and using method thereof |
CN111969261B (en) * | 2020-08-28 | 2021-06-22 | 界首市南都华宇电源有限公司 | Storage battery electrode plate wrapping and separating equipment and using method thereof |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121003 Termination date: 20141216 |
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EXPY | Termination of patent right or utility model |