CN202464189U - Packer - Google Patents
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- Publication number
- CN202464189U CN202464189U CN2011204253364U CN201120425336U CN202464189U CN 202464189 U CN202464189 U CN 202464189U CN 2011204253364 U CN2011204253364 U CN 2011204253364U CN 201120425336 U CN201120425336 U CN 201120425336U CN 202464189 U CN202464189 U CN 202464189U
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- Prior art keywords
- compress
- base
- strap
- shaped steel
- pillow
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Abstract
The utility model discloses a packer which is characterized by including a fixed bearer; a guide bar arranged on the fixed bearer; a pneumatic cylinder arranged on the fixed bearer; a base arranged above the fixed bearer; and two pillow bases holding packing belts for binding section steel. The guide bar is penetrated through the base, the bottom of the base is connected to the pneumatic cylinder, and the base can move up and down along the guide bar by means of the pneumatic cylinder; the two pillow bases are oppositely arranged on the upper surface of the base, the opposite surfaces of the two pillow bases are cambered in shape, the distance between the cambered surfaces gradually goes closer from top to bottom, and the distance at the lowest ends is corresponding to the size of the lower part of the section steel.
Description
Technical field
The utility model relates to a kind of compress, more particularly, relates to a kind of compress that is used to tie up various shaped steel.
Background technology
At present, the domestic compress (usually, being also referred to as compress) that is used to tie up shaped steel mainly contains wire rod compress and Machine for packing steel band, and two kinds of compresses cut both ways in use.The wire rod compress comprises that tape-controlled carriage, tightening mechanism, wire shears structure and wire rod tighten mechanism, and this compress makes the angle of steel and wire rod contact position damage easily easily, influences product design; And this compress physical construction is clear; The parts accuracy requirement is high and easy to wear, and maintenance cost is high, in addition; This compress has certain requirement to used wire rod intensity, thereby has increased use cost to a certain extent.
Compress send a series of actions of band, encircling, shearing and locking strap automatically when shaped steel is packed.But the such compress maintenance cost that uses at present is high, and fault rate is also high.And the steel band that is used for such compress ruptures easily, and price is high.At present big specification shaped steel tie up that to use mainly be galvanized steel strip, two kinds of materials of dish circle, dish circle bundling exists that presentation quality is poor, shaped steel is subject to shortcomings such as fracture in shear when loading and unloading.Use maximum still mechanical lock button galvanized steel strips now, but galvanized steel strip (is generally 1.2 * 40mm, 48mm because sectional area is little
2), intensity is low, in shaped steel bundling and handling process, steel band is sheared the back broken belt is taken place easily, has potential safety hazard, causes the person or mechanical equipment accident, and galvanized steel strip cost is higher comparatively speaking.
Therefore, need develop a kind of cheap, easy to use and tie up steel compress attractive in appearance.
The utility model content
One of purpose of the utility model is to provide a kind of cheap compress.
It is a kind of easy to use and tie up steel compress attractive in appearance that another purpose of the utility model is to provide.
According to the one side of the utility model, a kind of compress is provided, it is characterized in that this compress comprises: fixed bearing; Pilot bar is arranged on the fixed bearing; Air cylinder is arranged on the fixed bearing; Base is positioned at said fixed bearing top, and said pilot bar passes said base, and the bottom of said base is connected with air cylinder, and said base can be through air cylinder along the pilot bar up-and-down movement; Two pillows; Be used to place the strap of tying up shaped steel, said two pillows are arranged on the upper surface of said base with facing with each other, and the relative face of two pillows is curved; Distance between the arcwall face diminishes from top to bottom gradually, and distance bottom is corresponding with the size of shaped steel bottom.
Each pillow can comprise boss, and boss can extend certain-length from the lower, transverse of arcwall face.
Each pillow can comprise the outstanding guide ribs that is formed on the arcwall face.
Each pillow can comprise the groove that is formed in the arcwall face, to be used to place strap.
Said compress also can comprise supporting base, and said supporting base can be arranged on the base, bends with auxiliary pillow packetized band.
Said compress also can comprise supporting base, and said supporting base can be arranged on the base, bends with auxiliary pillow packetized band, and the height of said supporting base is not higher than the height of said boss.
In said two pillows at least one can be movable pillow.
Said compress can be provided with an air cylinder at least.
Shape between arcwall face and the boss can be corresponding with the shape of the bottom of the shaped steel that will tie up.
Can meet at right angles between arcwall face and the boss.
The top of each pillow can have the plane that smoothly links to each other with said arcwall face, is used to place strap.
Said compress also can comprise the strap conveyer, and the strap conveyer can be used for admitting strap, and can strap be delivered to compress automatically.
Said shaped steel can comprise H shaped steel, F shaped steel, channel-section steel, I-beam section and angle steel etc.
The utility model a kind of compress is provided on the other hand, it is characterized in that, comprising: fixed bearing; Pilot bar is arranged on the fixed bearing; Electromechanical device is arranged on the fixed bearing; Base is positioned at said fixed bearing top, and said pilot bar passes said base, and the bottom of said base is connected with electromechanical device, and said base can be through electromechanical device along the pilot bar up-and-down movement; Two pillows; Be used to place the strap of tying up shaped steel, said two pillows are arranged on the upper surface of said base with facing with each other, and the relative face of two pillows is curved; Distance between the arcwall face diminishes from top to bottom gradually, and distance bottom is corresponding with the size of shaped steel bottom.
According to the utility model on the other hand, a kind of strap that shaped steel is tied up is provided, has it is characterized in that strap is processed by other close materials of performance such as Q235 straight carbon steel or Q195-345, the one of which end has welding and uses processing region.
Said processing region can be configured to have at least one marking shape window (for example, two to four marking shape windows), and soldering is carried out in the overlap joint back, two ends of strap in said window.
Said processing region can be configured to trapezoidal, and weld three trapezoidal limits the overlap joint back, two ends of strap.
Said processing region can be configured to have at least one circular port (for example, two to four circular ports), and soldering is carried out in the overlap joint back, two ends of strap in circular port.
Said processing region can be configured to fillet shape, and soldering is carried out in the overlap joint back, two ends of strap around fillet shape.
Said processing region can be configured to L shaped, and soldering is carried out to L shaped edge in the overlap joint back, two ends of strap.
The cross section of said strap can be 3.0mm * 35mm or 2.75mm * 30mm.
Compress according to the exemplary embodiment of the utility model has simple structure; Its overall dimensions is little, is easy to install, and is applicable to original transmission passage (roller-way) of H shaped steel; Through just simply being transformed, the original transmission passage of H shaped steel can use this compress; Make the whole transmission bundling cost of H shaped steel reduce, and manufacturing is cheap with maintenance cost, is easy to maintenance.
Cooperate the strap of Q235 straight carbon steel according to the compress of the exemplary embodiment of the utility model, can avoid tying up in the prior art potential safety hazard that shaped steel exists.Use is according to the compress of the exemplary embodiment of the utility model, and is safe and reliable, simple to operate and can tie up out the steel of good looking appearance.
Description of drawings
Through the description of embodiment being carried out below in conjunction with accompanying drawing, these of the utility model general plotting and/or others and effectiveness will become clear and easy to understand more, wherein:
Fig. 1 is the scheme drawing according to the compress of the exemplary embodiment of the utility model, and wherein, strap is not bent.
Fig. 2 A and Fig. 2 B are respectively the scheme drawings according to the running condition of the compress of the exemplary embodiment of the utility model, and wherein, strap is bent.
Fig. 3 illustrates the strap that is used for according to the compress of the exemplary embodiment of the utility model.
The specific embodiment
Now, with the embodiment that describes in detail according to the utility model, its example is illustrated in the accompanying drawings.Below, will illustrate and describe embodiment, to explain the general plotting of the utility model.
Compress according to the embodiment of the utility model can be to various shaped steel, and for example, H shaped steel, F shaped steel, channel-section steel or I-beam section etc. are tied up.In following embodiment, be that example is described with H shaped steel 2.
The compress of the exemplary embodiment of the utility model comprises pillow 1 and 4, base 5, air cylinder 6, pilot bar 7 and fixed bearing 9.
The fixed bearing 9 of the compress of the exemplary embodiment of the utility model is positioned at the foot of compress, is used to support whole compress, so that stable serviceability to be provided.
The air cylinder 6 of the compress of the exemplary embodiment of the utility model is arranged on the fixed bearing 9 regularly, is used to make base 5 to rise and fall, thereby accomplishes the bending of air exercise band 3 automatically through the motion of base 5.Be captive joint between air cylinder 6 and the base 5.In other exemplary embodiments, can also replace air cylinder 6 by 7 usefulness electromechanical devices.As shown in the figure, air cylinder 6 is worn bearing pin with base 5 for jaw and is connected.In the compress of this exemplary embodiment, an air cylinder is set, but in other embodiments, the quantity of air cylinder is not limited thereto, and a plurality of air cylinders can be set as required.Perhaps, in other embodiments, a plurality of electromechanical devices can be set as required.
In the compress of this exemplary embodiment, minimum at the two ends of compress two pilot bars 7 are set, for example; In the both sides of compress a pilot bar 7 is set respectively; And each pilot bar 7 all penetrates base 5, and becomes sliding block joint between the base 5, is used to guide the dipping and heaving of base 5.That is to say the dipping and heaving that base 5 can carry out repeatedly along pilot bar 7 through the power that air cylinder 6 provides.
In the compress of this exemplary embodiment; Vertical two pillows that face with each other that are provided with above that along base 5; And the relative face of two pillows is curved, the width of the corresponding H shaped steel that will be tied up of distance between the arcwall face, more particularly; Distance between the arcwall face diminishes from top to bottom gradually, and distance bottom is corresponding with the size of shaped steel bottom.The shape of pillow 1 and material are identical with pillow 4, at this as an example, only pillow 1 are described in detail.Pillow 1 has arcwall face, is convenient to guide H shaped steel 2 to be positioned on the pillow 1, more particularly; The approximate plane that is, the top of arcwall face; Be used for more stably placing strap 3, the bottom of pillow 1 has the boss that extends outward certain-length, and is as shown in the figure; Two pillows 1 and 4 boss are provided with relative to one another, so that H shaped steel 2 is placed on it.As long as the extended length of boss can be carried H shaped steel.Meet at right angles between boss that extends and the arcwall face, thereby be more suitable for accomplishing the bending process automatically through cooperatively interacting between H shaped steel and the pillow.Perhaps, the angle between the boss of arcwall face and extension can be set according to the shape of the bottom of the shaped steel that will be tied up.The up-down of air cylinder 6 drives base 5 and pillow 1,4 motions, make strap 3 through H shaped steel 2 deadweight and and pillow 1 and 4 between the bending automatically that cooperatively interacts, thereby saved the packing process that binds.In this exemplary embodiment, the material of pillow can be 42CrMn cast steel.Schematically show pillow among Fig. 1 with outstanding boss.In another embodiment, pillow also can only have arcwall face, in bending during strap, utilizes to cooperate the completion bending action between arcwall face, base and the H shaped steel.
In another embodiment, the arcwall face of pillow 1 can also comprise outstanding guide ribs, is used for further guiding exactly the placement of H shaped steel and strap.Guide ribs can be formed on the centre of arcwall face, also can be formed on a side of arcwall face.Strap can be positioned through the sidepiece that leans on outstanding guide ribs.
In another embodiment, the arcwall face of pillow 1 can also comprise recessed groove, and groove places strap exactly and while packetized band is located.
In another embodiment, compress can also comprise the supporting base 10 that is arranged on the base 5, and the height of this supporting base 10 is identical with the height of boss or be lower than the height of boss slightly.Supporting base 10 is positioned at respect to pillow 1 and 4 in the middle of both, with the H shaped steel of when bending strap, further extruding.
In another embodiment, compress can also comprise adjustment leading screw 8, and adjustment leading screw 8 connects two pillows 1 and 4, is used to regulate the distance between two pillows 1 and 4, thereby adapts to the width of various shaped steel.Regulate between leading screw 8 and the pillow 4 and can accomplish the adjusting of the distance between two pillows 1 and 4 through the leading screw in the adjusting pillow 1 for captiveing joint.In another embodiment, regulate between leading screw 8 and the pillow 1 and can accomplish the adjusting of the distance between two pillows 1 and 4 through the leading screw in the adjusting pillow 4 for captiveing joint.In another embodiment, regulate leading screw 8 equal scalable in pillow 1 and 4.
In the exemplary embodiment of the utility model, strap 3 is for having sheared the strap of length according to the width of shaped steel.Because the compress according to the exemplary embodiment of the utility model does not comprise shear, so not only can reduce the volume of compress, can also improve the work efficiency of compress, has reduced maintenance cost yet.
In another embodiment, compress can also comprise the strap conveyer.The strap that the strap conveyer will have been sheared length holds wherein, only transmits a strap at every turn.The strap transmission apparatus can utilize inhibiting device to realize only transmitting a strap at every turn.
To see figures.1.and.2 below A and Fig. 2 B describes the working process of compress of the exemplary embodiment of the utility model.
Compress according to the exemplary embodiment of the utility model has been saved the step of shearing and binding with respect to Machine for packing steel band of the prior art in tying up the operation of steel, directly the bending realization through the air exercise band is to the encircling of shaped steel.
The used strap 3 of compress according to the exemplary embodiment of the utility model can be the Q235 straight carbon steel, and its cross section can be 3.0mm * 35mm.One end (interface end) of strap is through special type processing; That is, at said this end of strap the soldering zone is set, shown in Fig. 3 (a)-(f); One end of strap can be processed into various forms and docking port carries out soldering; For example, an end of strap is set to straight straight line, behind the two ends overlap joint of strap straight end is welded into weld seam one; One end of strap is provided with at least one marking shape window (for example, two to four marking shape windows), and soldering is carried out in the overlap joint back, two ends of strap in said window; One end of strap is arranged to trapezoidal, and weld three trapezoidal limits the overlap joint back, two ends of strap; One end of strap is provided with at least one circular port (for example, two to four circular ports), and soldering is carried out in the overlap joint back, two ends of strap in circular port; One end of strap is arranged to fillet shape, and soldering is carried out in the overlap joint back, two ends of strap around fillet shape; One end of strap is arranged to L shaped, and soldering is carried out to L shaped edge in the overlap joint back, two ends of strap.Concrete banding pattern can use according to above-mentioned banding pattern arbitrary combination collocation.
Prove that through field experiment processing can make H shaped steel ties up reliable, simple, the with low cost and good looking appearance of operation safe for tying up of utilizing that this strap of the utility model carries out.
Can confirm the number of the compress that needs are provided with according to the length of shaped steel, usually, a compress respectively is set, in the centre of shaped steel one or two compresses are set as required at the head and the afterbody of shaped steel.
In the exemplary embodiment of the utility model, be that example is described with H shaped steel 2.H shaped steel 2 is transmitted through roller-way.In addition, can also compress H shaped steel 2 as required, make H shaped steel 2 closely contact each other, so that the tying up and transporting of back.H shaped steel 2 be transmitted put the back in place or transmitting H shaped steel 2 in; Automatically perhaps manually be placed on the compress strap 3; Make strap 3 location through guide protrusion on pillow 1 and 4 or guide recess, then, start air cylinder; Make base 5 under the effect of air cylinder along pilot bar 7 upward movements; From dynamic deformation and bending, the shape after its distortion and the bending is corresponding with the shape of H shaped steel 2, just can accomplish tying up H shaped steel 2 bottoms thereby need not to bind step under the mutual action of H shaped steel 2 and pillow 1 and 4 for strap 3.Accomplishing, can utilize light instrument manually to bend strap 3, thereby accomplish the bending on H shaped steel 2 tops and tie up operation simultaneously after the tying up of H shaped steel 2 bottoms.Because H shaped steel 2 Heavy Weights, the bottom to tie up operation even more important, and more be difficult to operation with respect to tying up of top, through compress, can accomplish the operation of tying up like a cork to H shaped steel 2 according to the exemplary embodiment of the utility model.At last, can utilize welding to carry out consolidation process again after the bending of top strap, thereby realize locking.After treating that completion is all tied up operation, the operation air cylinder makes base 5 descend along pilot bar 7, thereby accomplishes the operation of tying up of a H shaped steel 2.
If desired the H shaped steel of different in width is tied up, can made distance between pillow 1 and 4 corresponding to the width of the shaped steel that will tie up through regulating leading screw 8.
Can know to have simple structure according to the compress of the exemplary embodiment of the utility model through above description, its overall dimensions is little; Be easy to install; Be applicable to original transmission passage of H shaped steel, can use this compress, make the whole transmission bundling cost of H shaped steel reduce through the original transmission passage of H shaped steel is just simply transformed; And manufacturing and maintenance cost are cheap, are easy to safeguard.
Cooperate the strap of Q235 straight carbon steel according to the compress of the exemplary embodiment of the utility model, can avoid tying up in the prior art potential safety hazard that shaped steel exists.Use is according to the compress of the exemplary embodiment of the utility model, and is safe and reliable, simple to operate and can tie up out the steel of good looking appearance.
Though the utility model is shown and explains with reference to the certain preferred embodiment of the utility model; But it should be appreciated by those skilled in the art; Under the situation of spirit that does not break away from the utility model that is defined by the claims and scope, can carry out the modification on various forms and the details to it.
Claims (14)
1. a compress is characterized in that, comprising:
Fixed bearing;
Pilot bar is arranged on the fixed bearing;
Air cylinder is arranged on the fixed bearing;
Base is positioned at said fixed bearing top, and said pilot bar passes said base, and the bottom of said base is connected with air cylinder, and said base can be through air cylinder along the pilot bar up-and-down movement;
Two pillows; Be used to place the strap of tying up shaped steel, said two pillows are arranged on the upper surface of said base with facing with each other, and the relative face of two pillows is curved; Distance between the arcwall face diminishes from top to bottom gradually, and distance bottom is corresponding with the size of shaped steel bottom.
2. compress as claimed in claim 1 is characterized in that each pillow comprises boss, and boss extends certain-length from the lower, transverse of arcwall face.
3. compress as claimed in claim 1 is characterized in that, each pillow comprises the outstanding guide ribs that is formed on the arcwall face.
4. compress as claimed in claim 1 is characterized in that each pillow comprises the groove that is formed in the arcwall face, to be used to place strap.
5. compress as claimed in claim 1 is characterized in that said compress also comprises supporting base, and said supporting base is arranged on the base, bends with auxiliary pillow packetized band.
6. compress as claimed in claim 2 is characterized in that said compress also comprises supporting base, and said supporting base is arranged on the base, bends with auxiliary pillow packetized band, and the height of said supporting base is not higher than the height of said boss.
7. compress as claimed in claim 1 is characterized in that, at least one in said two pillows is movable pillow.
8. compress as claimed in claim 1 is characterized in that, said compress is provided with an air cylinder at least.
9. compress as claimed in claim 3 is characterized in that, arcwall face is corresponding with the shape of the bottom of the shaped steel that will tie up with the shape between the boss.
10. compress as claimed in claim 9 is characterized in that, meets at right angles between arcwall face and the boss.
11. compress as claimed in claim 1 is characterized in that, the top of each pillow has the plane that smoothly links to each other with said arcwall face, is used to place strap.
12. compress as claimed in claim 1 is characterized in that, said compress also comprises the strap conveyer, and the strap conveyer is used to admit strap, and strap is delivered to compress automatically.
13. compress as claimed in claim 1 is characterized in that, said shaped steel comprises H shaped steel, F shaped steel, channel-section steel, I-beam section and angle steel.
14. a compress is characterized in that, comprising:
Fixed bearing;
Pilot bar is arranged on the fixed bearing;
Electromechanical device is arranged on the fixed bearing;
Base is positioned at said fixed bearing top, and said pilot bar passes said base, and the bottom of said base is connected with electromechanical device, and said base can be through electromechanical device along the pilot bar up-and-down movement;
Two pillows; Be used to place the strap of tying up shaped steel, said two pillows are arranged on the upper surface of said base with facing with each other, and the relative face of two pillows is curved; Distance between the arcwall face diminishes from top to bottom gradually, and distance bottom is corresponding with the size of shaped steel bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204253364U CN202464189U (en) | 2011-11-01 | 2011-11-01 | Packer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204253364U CN202464189U (en) | 2011-11-01 | 2011-11-01 | Packer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202464189U true CN202464189U (en) | 2012-10-03 |
Family
ID=46912372
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204253364U Expired - Lifetime CN202464189U (en) | 2011-11-01 | 2011-11-01 | Packer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202464189U (en) |
-
2011
- 2011-11-01 CN CN2011204253364U patent/CN202464189U/en not_active Expired - Lifetime
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20121003 |