CN202461206U - Automatic extrusion straightener system - Google Patents
Automatic extrusion straightener system Download PDFInfo
- Publication number
- CN202461206U CN202461206U CN2012200856418U CN201220085641U CN202461206U CN 202461206 U CN202461206 U CN 202461206U CN 2012200856418 U CN2012200856418 U CN 2012200856418U CN 201220085641 U CN201220085641 U CN 201220085641U CN 202461206 U CN202461206 U CN 202461206U
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- Prior art keywords
- straightener
- main body
- length
- straightening
- core component
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Abstract
The utility model provides an automatic extrusion straightener system which is used for straightening extruded sections and comprises a straightener main body, an automatic core part, a linear coder, a pressure sensor and an operating terminal, wherein the operating terminal is connected with the automatic core part and is provided with an operation interface used for inputting section information which is output to the automatic core part; the linear coder is respectively connected with the straightener main body and the automatic core part and used for measuring the drawing displacement length of a straightener and feeding back the length measurement value to the automatic core part; the pressure sensor is respectively attached with the straightener main body and the automatic core part and used for measuring the oil pressure of the straightener main body and feeding back the pressure detection value to the automatic core part; the automatic core part is connected with the straightener main body and used for selecting a straightening mode of pressure brake or straightening length brake according to the section information, calculating the straightening force and/or straightening length and starting the straightener main body by virtue of the operating terminal; when the selected straightening mode is pressure brake and the oil pressure, fed back by the pressure sensor, of the straightener main body reaches the straightening force, the linear coder calculates the drawing displacement length, and when the drawing displacement length reaches the straightening length, the straightener main body is braked; and when the selected straightening mode is straightening length brake and the drawing displacement length fed back by the linear coder reaches the straightening length, the straightener main body is braked.
Description
Technical field
The utility model relates to automated system, relates in particular to a kind of automation and pushes the straightener system.
Background technology
In the prior art, the moulding process of aluminium section bar is generally: aluminium bar heats-mould heats-push-interrupt sawing-cooling-stretching straightening-scale sawing-frame up-timeliness.In the technology of stretching straightening; General through stretching-machine, operating procedure is following: tensile elongation is artificially controlled, promptly behind the stretching-machine clamping section; Artificial observe the traction section bar linearly after, extensibility leans on artificial visual head displacement subsidiary ruler to judge the stretching ultimate position.But the shortcoming of operation existence is before section bar is stretched like this, can't confirm whether it is in linear state, will cause the distortion of section bar extensibility; And whole drawing process, gauge tap controls artificially, can't accomplish accurately errorlessly, and takes time and effort, and cost is higher.
The utility model content
For solving the problem that exists in the above-mentioned prior art, the utility model provides a kind of automation to push the straightener system.
The utility model provides a kind of automation to push the straightener system; Be used to align extrudate; Comprise straightener main body, automation core component, linear encoder, pressure sensor and operating terminal; Wherein: operating terminal is connected with the automation core component, and the information of an operation interface with the input section bar is provided, and exports this information to the automation core component; Linear encoder is connected with straightener main body and automation core component respectively, and measures straightener stretching displacement length, and length measurements is fed back to the automation core component; Pressure sensor is connected with straightener main body and automation core component respectively, and detects the oil pressure pressure of straightener main body, and detected pressure value is fed back to the automation core component; The automation core component is connected with the straightener main body, and is configured to be press-brake or align the braking of length amount according to the Information Selection aligning pattern of section bar, and calculates straightening force and/or aligning length amount, starts the straightener main body through operating terminal; When the aligning pattern of selecting was press-brake, when the oil pressure pressure of pressure sensor feedback straightener main body arrived straightening force, linear encoder calculated stretching displacement length, when stretching displacement length arrives aligning length amount, and braking straightener main body; When the aligning pattern of selecting is braked for aligning length amount, when the stretching displacement length of linear encoder feedback arrives aligning length amount, braking straightener main body.
The beneficial effect of the utility model is:
Guarantee section bar by technological standards stretching operation through the stretching operation automation, accurately errorless, practice thrift manpower and cost, productive rate improves.
Description of drawings
Shown in Figure 1 is the structure chart of the utility model automation extruding straightener system.
The specific embodiment
Further set forth the utility model below by the specific embodiment.
As shown in Figure 1; Automation extruding straightener system among embodiment of the utility model comprises: extruding straightener 1; Wherein push straightener 1 and comprise preceding head 11 and the strong head 12 in back, linear encoder 2, pressure sensor 7, automation core component (PLC) 5, touch screen 4 and the guidance panel 6 rectified; Also comprise existing stretching with loop 3, and switch 8 and 9.Wherein touch screen 4 also can be for having the display of action button.
Wherein, Connected mode is following: touch screen 4 is connected with automation core component 5; And the information of an operation interface with the input section bar is provided, and and exporting this information to automation core component 5, said information comprises: extensibility, section material section are long-pending, profile length and section material section yield force etc.;
Wherein, be connected with pressure valve on the pressure sensor 7, open pressure valve during the working pressure sensor, then close when not using; Must open pressure valve when adopting press-brake, when using the length braking, then can the closing presure valve;
Wherein, Straightener 1 is controlled by electric cabinet, and control panel 6 comprises buttons such as straightener 1 jaw clamps, unclamps, preceding stretching head forward-reverse, and the operator controls the motion of straightener 1 through pressing button on the control panel; These are prior aries, repeat no more at this.
Wherein, extensibility (stretching displacement length) is promptly aligned the length amount, extensibility=total tension straingtening length/section bar total length, and straightening force >=section material section amasss the * yield strength;
Yield force is the theoretical value that the yield strength according to long-pending this alloy of * of section material section calculates;
Stressed output is measured oil pressure pressure through pressure sensor, calculates value of thrust through the PLC program.
The concrete operations flow process is following:
(1) treat on the cold bed to form cooling below 50 ℃ the time, preceding strong personnel's turn cold bed knob that advances is delivered to section bar on the straightening platform;
(2) rectify before will stepping on based on the personnel that rectify before the profile length and advance or retreat pedal switch, rectify the position of head 11 before adjusting, and before the stretching spacer of correspondence is placed on strong 11 times folder faces of head;
(3) touch setting on the touch screen 4 according to the section bar demand point, get into extensibility and set the interface, corresponding extensibility is set, after the setting, point touches touch screen 4 initial pictures, returns initial picture;
(4) basal area and the actual extruded length that squeezes the type drawing based on section bar put respectively and touched on the touch screen 4 that the aligning section material section is long-pending, profile length is set, set accomplish after, system will jump out straightening force and aligning length amount setting value automatically;
(5) select corresponding aligning pattern (press-brake/aligning length amount braking based on the aligning demand; Can select voluntarily based on needs by preceding strong personnel) after put and touch touch screen upward pressure braking or press-brake does not have; Press-brake does not have to be aligns length amount braking mode, calculates straightening force and/or aligning length amount by PLC5;
(6) treat above parameter set accomplish after, preceding strong personnel's turn straightening platform knob that advances is placed into section bar on the following face with hand is auxiliary, and turn jaw clamping knob, and section bar is carried out clamping;
(7) treat that clamping is accomplished after; When the pattern of selecting is press-brake; Rectify before the preceding personnel of rectifying step on and retreat pedal switch, switch 9 closures are confirmed to begin to align; Rectify the oil pressure pressure of head 11 before the pressure sensor 7 beginning sensings; When oil pressure pressure arrived the straightening force of setting before, this linear encoder 2 began to calculate stretching displacement length, when stretching displacement length arrives aligning length amount; PLC5 commander switch 8 closures are sent halt instruction with braking straightener 1; When the pattern of selecting is braked for aligning length amount; Rectify before the preceding personnel of rectifying step on and retreat pedal switch; Switch 9 closures; Confirm to begin aligning, judged whether stretchingly by preceding strong personnel, stretching back staff starts straightener and begins to stretch; Linear encoder 2 begins to calculate stretching displacement length; When stretching displacement length arrived aligning length amount, PLC5 commander switch 8 closures were sent halt instruction with braking straightener 1;
(8) treat that straightener 1 stops after, the staff slightly steps on the arbor press switch that advances, and section bar is loosened, treat that section bar loosens after, the turn jaw loosens knob, and the section bar of clamping is unclamped;
(9) treat that section bar is unclamped fully with one voice after, preceding strong personnel are turn straightening platform and storing platform forwarding button simultaneously, and section bar is transported to the storing platform, waits for sawing.
Claims (2)
1. an automation extruding straightener system is used for extruding aligning section bar, comprises a straightener main body, it is characterized in that, also comprises an automation core component, a linear encoder, a pressure sensor and an operating terminal, wherein:
Said operating terminal is connected with said automation core component, and the information of an operation interface with the input section bar is provided, and exports this information to the automation core component;
Said linear encoder is connected with said straightener main body and said automation core component respectively, and measures straightener stretching displacement length, and length measurements is fed back to the automation core component;
Said pressure sensor is connected with said straightener main body and said automation core component respectively, and detects the oil pressure pressure of straightener main body, and detected pressure value is fed back to the automation core component;
Said automation core component is connected with said straightener main body; And the Information Selection aligning pattern that is configured to according to said section bar is press-brake or the braking of aligning length amount; And calculate straightening force and/or aligning length amount, start the straightener main body through said operating terminal.
2. the straightener system is pushed in automation as claimed in claim 1, it is characterized in that said operating terminal is a touch screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200856418U CN202461206U (en) | 2012-03-09 | 2012-03-09 | Automatic extrusion straightener system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200856418U CN202461206U (en) | 2012-03-09 | 2012-03-09 | Automatic extrusion straightener system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202461206U true CN202461206U (en) | 2012-10-03 |
Family
ID=46909404
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200856418U Expired - Lifetime CN202461206U (en) | 2012-03-09 | 2012-03-09 | Automatic extrusion straightener system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202461206U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104117554A (en) * | 2014-06-30 | 2014-10-29 | 辽宁银捷装备科技股份有限公司 | Automatic control system and method for high-precision straightening machine |
-
2012
- 2012-03-09 CN CN2012200856418U patent/CN202461206U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104117554A (en) * | 2014-06-30 | 2014-10-29 | 辽宁银捷装备科技股份有限公司 | Automatic control system and method for high-precision straightening machine |
| CN104117554B (en) * | 2014-06-30 | 2016-03-30 | 辽宁银捷装备科技股份有限公司 | A kind of high-accuracy straightening machine automatic control system and control method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20121003 |
|
| CX01 | Expiry of patent term |