CN202447674U - Processing device of drum with broken line grooves - Google Patents
Processing device of drum with broken line grooves Download PDFInfo
- Publication number
- CN202447674U CN202447674U CN2012200158755U CN201220015875U CN202447674U CN 202447674 U CN202447674 U CN 202447674U CN 2012200158755 U CN2012200158755 U CN 2012200158755U CN 201220015875 U CN201220015875 U CN 201220015875U CN 202447674 U CN202447674 U CN 202447674U
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- China
- Prior art keywords
- cutter
- drum
- line grooves
- industrial computer
- fold line
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Abstract
The utility model relates to a processing device of a drum with broken line grooves; the device comprises a machine tool, an industrial personal computer, a motion control board, a main shaft encoder, a servo motor and a drive; the shaft encoder is arranged on the main shaft of the machine tool; the output end of the main shaft encoder is connected with the input end of the industrial personal computer by the motion control board; the output end of the industrial personal computer is connected with the servo motor under the control of the motion control board; and the servo motor is connected with a cutter by the drive, wherein the cutter is arranged on the machine tool and used for cutting the line grooves. According to the utility model, the free motion of the motor is realized by the industrial personal computer, the motion board and the main shaft encoder, without manual participation; the automation degree is high, the exact line groove shape is formed, and the forming knife fairing process is eliminated, so that the processing efficiency and the device quality are enhanced.
Description
Technical field
The utility model relates to a kind of processing unit (plant) of drum with fold line grooves, belongs to reel processing and manufacturing field.
Background technology
In equipment such as crane, elevator, reel is used for lay winding wire ropes to promote weight.Big for diameter, promote reel than the weight body, its circumference often is processed with grooving so that the arrangement of steel wire rope.Grooving can be processed into the continuous helical shape, is entangled with but this spiral-shaped grooving usually causes the winding of steel wire rope, causes disorder cable, the friction and wear of aggravation steel wire rope, the service life of reducing steel wire rope.In recent years, a kind of reel that is shaped as broken line has obtained everybody attention and has progressively obtained using more widely.Fold line grooves is meant in a circle grooving spacing has the straightway parallel with the reel end plate, also has the oblique line section angled with end plate, and straightway and oblique line section replace transition.Drum with fold line grooves is fit to the multilaminate coiled of steel wire rope, avoids occurring folder rope and disorder cable phenomenon, significantly improves the service life and the reliability of steel wire rope.But the manufacturing more complicated of broken line reel adopts the frame for movement that rolls or transform and change engine lathe after the dull and stereotyped milling to realize that equipment has high input usually; Cost is high, and working (machining) efficiency is low, and workpiece quality is poor; Operate dumbly, particularly the fold line grooves for the distance of switching political loyalty is difficult to processing especially.
The utility model content
The purpose of the utility model be solve the having high input of appearance in the existing drum with fold line grooves processing unit (plant), cost is high, working (machining) efficiency is low, operation is dumb and the problem of the workpiece quality difference that produces.
The utility model is to solve the problems of the technologies described above the processing unit (plant) that proposes a kind of drum with fold line grooves; This processing unit (plant) comprises lathe, industrial computer, motion control integrated circuit board, spindle encoder, servomotor and driver; Spindle encoder is arranged on the main shaft of lathe; The output of spindle encoder links to each other with input end of industrial control machine through the motion control integrated circuit board; The output of industrial computer is through the control connection servomotor of motion control integrated circuit board, and servomotor links to each other through the cutter that is used to cut grooving on driver and the lathe.
The cutter that is used to cut grooving on the described lathe comprises vertical cutter and horizontal cutter, and described servomotor comprises vertical motor and cross motor, and vertically the Electric Machine Control connection lengthwise is to cutter, the horizontal cutter of cross motor control connection.
Described industrial computer comprises the cutter path analog module, and this cutter path analog module is used for simulating cutter motion track and grooving shape to be processed according to the cutter spacing control data.
Described industrial computer also is connected with guidance panel, and this guidance panel links to each other with industrial computer through the I/O integrated circuit board, is used to be provided with the parameter of this system.
The beneficial effect of the utility model is: the utility model is realized the automatic motion of motor through industrial computer, motion integrated circuit board and spindle encoder; Do not need artificial participation; Automaticity is high; Can produce grooving shape accurately, save forming-tool fairing operation, improve working (machining) efficiency and workpiece quality.
Description of drawings
Fig. 1 is an employed system construction drawing among the drum with fold line grooves processing unit (plant) embodiment of the utility model;
Fig. 2 is the drum with fold line grooves processing unit (plant) workflow diagram of the utility model.
The specific embodiment
Further specify below in conjunction with the specific embodiment of accompanying drawing the utility model.
System's composition diagram of the utility model embodiment drum with fold line grooves processing unit (plant) is as shown in Figure 1; Whole system comprises industrial computer, motion control integrated circuit board, I/O (I/O) integrated circuit board, servomotor and driver, spindle encoder, guidance panel and machine body; Industrial computer links to each other with cross motor with vertical motor through the motion integrated circuit board; Vertically motor and the cross motor driver through separately respectively with lathe on vertical cutter link to each other with horizontal cutter; Spindle encoder is arranged near the main shaft of lathe, is used to gather the anglec of rotation of lathe spindle, and the output of spindle encoder links to each other with industrial computer through the motion control integrated circuit board; Send the information that collects to industrial computer; This industrial computer also links to each other with guidance panel through the I/O integrated circuit board, includes the cutter path analog module in the industrial computer, and this cutter path analog module is used for simulating cutter motion track and grooving shape to be processed according to the cutter spacing control data.
The course of work of the drum with fold line grooves processing unit (plant) of the utility model:
1. be input in the industrial computer through the related parameter that has of guidance panel fold line grooves to be processed; Industrial computer according to layered cutting with etc. residual height method calculate the tool position of Tool in Cutting number of times and each feed, the cutter initial position of each feed is write in the data files.
2. industrial computer utilizes its cutter path analog module; On graphical interfaces, tool motion is carried out dynamic three-dimensional display; Operating personnel can observe the motion and the grooving shape of cutter easily and intuitively in advance, and the cutter path of automatic generation and stock removal action are tested and proofreaied and correct.
3. industrial computer reads the anglec of rotation of reel in each sampling period, when arriving the broken line starting point, then sends order to the motion control integrated circuit board, drives the interlock that rotatablely moves that vertical driven by motor cutter makes itself and reel, in predetermined angular, cuts fold line grooves.When getting into the straightway grooving, the interlock of cancellation cutter and reel rotation keeps cutter motionless, processes the straight line grooving, and the program flow diagram of broken line processing is as shown in Figure 2.
Because the degree of depth of grooving and width be greater than the Arc Blade Lathe Tool radius, complete repeatedly feed of grooving needs, the position of feed number of times and each feed then the step through the front to calculate and to write data file in advance.After one-pass is accomplished, according to the start position information of having preserved in the data file, drive cutter and come back to starting point and cut, the initial position of this moment is at the original position amount of feeding that squints to the left or to the right last time.When the original position of cutter moves to the grooving edge, its depth of cut then according to etc. residual height calculate and adjust, have higher form accuracy and surface quality with the grooving that guarantees to process.
Claims (4)
1. the processing unit (plant) of a drum with fold line grooves; It is characterized in that: this drum with fold line grooves processing unit (plant) comprises lathe, industrial computer, motion control integrated circuit board, spindle encoder, servomotor and driver; Spindle encoder is arranged on the main shaft of lathe; The output of spindle encoder links to each other with input end of industrial control machine through the motion control integrated circuit board; The output of industrial computer is through the control connection servomotor of motion control integrated circuit board, and servomotor links to each other through the cutter that is used to cut grooving on driver and the lathe.
2. the processing unit (plant) of drum with fold line grooves according to claim 1; It is characterized in that: the cutter that is used to cut grooving on the described lathe comprises vertical cutter and horizontal cutter; Described servomotor comprises vertical motor and cross motor; Vertically the Electric Machine Control connection lengthwise is to cutter, the horizontal cutter of cross motor control connection.
3. the processing unit (plant) of drum with fold line grooves according to claim 2; It is characterized in that: described industrial computer comprises the cutter path analog module, and this cutter path analog module is used for simulating cutter motion track and grooving shape to be processed according to the cutter spacing control data.
4. the processing unit (plant) of drum with fold line grooves according to claim 3, it is characterized in that: described industrial computer also is connected with guidance panel, and this guidance panel links to each other with industrial computer through the I/O integrated circuit board, is used to be provided with the parameter of this system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200158755U CN202447674U (en) | 2012-01-15 | 2012-01-15 | Processing device of drum with broken line grooves |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200158755U CN202447674U (en) | 2012-01-15 | 2012-01-15 | Processing device of drum with broken line grooves |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202447674U true CN202447674U (en) | 2012-09-26 |
Family
ID=46863568
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200158755U Expired - Fee Related CN202447674U (en) | 2012-01-15 | 2012-01-15 | Processing device of drum with broken line grooves |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202447674U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104345684A (en) * | 2013-08-08 | 2015-02-11 | 无锡德浩科技有限公司 | Automatic control system for polygonal line drum processing |
| CN108161374A (en) * | 2018-02-09 | 2018-06-15 | 滁州职业技术学院 | A kind of grooving processes monitoring method |
-
2012
- 2012-01-15 CN CN2012200158755U patent/CN202447674U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104345684A (en) * | 2013-08-08 | 2015-02-11 | 无锡德浩科技有限公司 | Automatic control system for polygonal line drum processing |
| CN108161374A (en) * | 2018-02-09 | 2018-06-15 | 滁州职业技术学院 | A kind of grooving processes monitoring method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120926 Termination date: 20150115 |
|
| EXPY | Termination of patent right or utility model |