CN202438836U - Processing center integrating cutting, milling and grinding for laboratory - Google Patents
Processing center integrating cutting, milling and grinding for laboratory Download PDFInfo
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- CN202438836U CN202438836U CN2012200789803U CN201220078980U CN202438836U CN 202438836 U CN202438836 U CN 202438836U CN 2012200789803 U CN2012200789803 U CN 2012200789803U CN 201220078980 U CN201220078980 U CN 201220078980U CN 202438836 U CN202438836 U CN 202438836U
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Abstract
The utility model relates to a processing center integrating cutting, milling and grinding for a laboratory, belonging to the technical field of metal cutting machine tools. According to a machine of the processing center, a transverse track is supported on the upper part of a frame of the machine, and a ram forming a power drive horizontal movement pair with the transverse track is arranged on the transverse track; a chuck seat forming a power drive vertical movement pair with the ram is arranged on the ram, and a vertical chuck shaft with a cartridge chuck at the lower end is arranged on the chuck seat; and at least three vertical power shafts which are arrayed along the direction of the transverse track are arranged on the lower part of the frame, and the upper ends of the power shafts are respectively provided with a cutting head of a cutting blade, a grinding head with a grinding wheel and a milling head with a milling blade. Processing which can be finished by several devices in the past can be realized by the processing center, so that the processing time is greatly shortened, and various problems caused by sample transfer are avoided; and moreover, a clamping part and a feed part are arranged on the upper part of the device, and a cutting power part is arranged on the lower part of the device, so that the structure of the processing center is reasonable, manufacture and assembly processes are good, and the processing center is quite convenient to operate and use.
Description
Technical field
The utility model relates to a kind of metallurgical check pre-processing device, and milling one machining center is cut in especially a kind of laboratory, belongs to the Metal Cutting Machine Tool technical field.
Background technology
Understand according to the applicant; Test button carries out the composition check after coming out of the stove before; Need cut, grinding, a series of processed of milling; Promptly need earlier sample to be cut, then grinding or milling (according to the difference of steel grade) are carried out in the core surface after its cutting, reach the requirement of spectrum analysis.Therefore original this type of special equipment function singleness needs cutting machine (be referring to application number 200820191744 Chinese patent document), emery wheel sample grinding machine (be referring to application number 200420062482,200920189683 Chinese patent document), milling sample machine (be referring to application number 200420062481,201120034440 Chinese patent document) is processed respectively fast.In order to obtain accurate result; The check and analysis of steel sample ingredient data are accomplished in hope in the shortest time; Sample shifts, clamping and prior art need be carried out between each equipment, has therefore both caused temporal delay, complex operation again; Especially equipment shifts in the clamping process and is easy to make the specimen surface field trash more, influences the composition detection analysis.
Summary of the invention
The purpose of the utility model is: the problem to above-mentioned prior art exists proposes a kind of laboratory that cutting, grinding, milling are combined and cuts milling one machining center, thereby effectively guarantees the quality of check and analysis.
In order to reach above purpose; The basic technical scheme that milling one machining center is cut in the utility model laboratory is: this facility organic frame; Said upper rack supports cross track; Install on the said cross track and form the ram that power drive moves horizontally pair with it, the base of the carrier head that forms the vertical moving sets of power drive with it is installed on the said ram, the vertical collet axis that the lower end has the chuck chuck is installed on the said base of the carrier head; Said frame lower is equipped with at least three vertical line shafts of arranging along track crosswise direction, and the upper end of said line shaft installs cutting head with cutting edge respectively, have the grinding machine head of emery wheel and have the milling head of cutter blade.
During work; Sample is clamped in the chuck chuck down; Can need to go up and down to regulate height by cutting with the chuck chuck, and move horizontally, successively reach cutting head, grinding machine head and milling head top; Once accomplish required various processing, prepare the metallurgical samples of suitable spectrometer analysis, carbon sulphur appearance, luminoscope analysis fast.Compared with prior art, the utility model has been realized the processing that original several equipment could be accomplished, and has shortened process time greatly, has avoided sample to shift the variety of problems of bringing.And the utility model partly is arranged on the top of equipment with clamping and feeding, and will cut the bottom that power is arranged on equipment, and rational in infrastructure, it is good not only to make assembly process process, and manipulates very convenient.
The utility model further improves; The input of said frame is provided with the sample introduction storehouse; Install in the said sample introduction storehouse and extend to the horizontal guide rail under the cross track; The sample holder that horizontal air cylinder drives is housed on the said horizontal guide rail, the specimen holder that lift cylinder drives is housed on the said sample holder, said specimen holder is made up of the left and right sides clamp that clamps air cylinder driven.Like this; Can at first sample be placed on initial position and be in clamping on the specimen holder in the frame one side sample introduction storehouse, drive by horizontal air cylinder and deliver on the switching pallet under the cross track, unclamp the clamping cylinder; Drive specimen holder through lift cylinder again and descend, return to initial position at last.
Further perfect of the utility model is that the Electric Braking Devices Using of braking collet axis is housed on the said vertical base of the carrier head.Can guarantee that by Electric Braking Devices Using the sample that chuck clamps in grinding or the milling process keeps rotation status anything but, thereby guarantee that the specimen surface after grinding or the milling satisfies the requirement of spectrum analysis.
Description of drawings
Below in conjunction with accompanying drawing the utility model is further described.
Fig. 1 is the perspective view of an embodiment of the utility model.
Fig. 2 is the front view of Fig. 1 embodiment.
Fig. 3 is the side view of Fig. 2.
Fig. 4 is the vertical view of Fig. 2.
Fig. 5 is the outside drawing of Fig. 2.
Fig. 6 is the partial enlarged drawing of base of the carrier head among Fig. 1 embodiment.
The specific embodiment
Embodiment one
Milling one machining center basic structure is cut in the laboratory of present embodiment such as Fig. 1 is extremely shown in Figure 5; Frame 1 upper support cross track 2; Install on this cross track 2 to form with it and move horizontally secondary ram 3; Under the effect that is arranged in motor-driven cross lead screw 4 on the horizontal guide rail 2 and the horizontal screw pair that is fixed on ram 3 nuts formation, ram 3 can be moved horizontally to desired location as required.The base of the carrier head 5 that forms vertical moving sets with it is installed on the ram 3, the vertical collet axis 7 that the lower end has scroll chuck chuck 6 is installed on this base of the carrier head.The upper end of vertical collet axis 7 and servomotor 21 are connected through shaft coupling, and the three-jaw that can order about scroll chuck chuck 6 as required clamps or unclamps.In order to guarantee scroll chuck relative fixed in process, the Electric Braking Devices Using 22 of braking collet axis 7 is housed on the vertical base of the carrier head.
Under the effect that is arranged in vertical screw mandrel 8 of motor-driven on the ram 3 and the longitudinal spiral pair that is fixed on base of the carrier head 5 nuts formation, base of the carrier head 5 can vertically as required move to desired location.Three vertical line shafts of arranging along track crosswise direction 11,12,13, the milling head 16 that the upper end of each line shaft is installed the cutting head 14 with cutting edge, the grinding machine head 15 with emery wheel respectively and had cutter blade are equipped with in frame 1 bottom.The input of frame 1 is provided with sample introduction storehouse 17; Install in the sample introduction storehouse 17 and extend to the horizontal guide rail 18 under the cross track 2; The sample holder 19 that horizontal air cylinder drives is housed on the horizontal guide rail 18; The specimen holder that lift cylinder drives is housed on the sample holder 19, and this specimen holder constitutes (referring to Fig. 6) by the left and right sides clamp 20 that clamps air cylinder driven.
Above-mentioned cutting head 14, grinding machine head 15 and milling head 16 all are positioned at the sealed processing storehouse that cover window 23 is housed, so process fool proofly, and help keeping the cleaning of sample.This cover window is made up of the end face and the side that can cover processing top, storehouse and front side; The rear end of its end face is hinged on frame through the short lever 24 that is connected with it; This short lever is hinged away from the outer end of an end that covers the window end face and connecting rod 25; The inner of this connecting rod is connected with the push rod that opens and closes cylinder 26, and this cylinder body that opens and closes cylinder is hinged on frame.This is simple and practical, can be through the driving of cylinder, and the keying of control cover window automatically.
During work, sample is from the sample introduction storehouse access arrangement of left end, and this moment, lift cylinder drove the specimen holder rise; Left and right sides clamp opens under the effect that clamps cylinder; After being put into sample on the setting-out supporting plate between the clamp, lift cylinder descends, and clamps cylinder and makes clamp clamp sample.Horizontal air cylinder moves right sample holder under the scroll chuck in the all-in-one.Clamp sample and can prevent that sample is shifted or drops in transmission course.
After treating that scroll chuck grasps sample, specimen holder is return original position.After scroll chuck moved to Working position with ram, first procedure was a cutting action: drive cutting blade rotation, scroll chuck decline certain height by line shaft motor 11; Guarantee that the sample lower end is lower than about cutting agreement that contracts a film or TV play to an actor or actress 10mm, scroll chuck and cutting blade rotate simultaneously and guarantee that the direction of rotation of cylinder sample and cutting blade is opposite, along with scroll chuck clamping sample moves right; When cutting blade is crossed the sample center; Sample just is cut off, and cutting efficiency improves, and can prevent burning simultaneously.After removing stub bar, repeat said process, obtain thin slice that thickness the is about 6mm usefulness that performs an analysis.
Second operation work is selected grinding or milling operation.To sample through further preparation of the surface after first procedure cutting.Grinding drives the cup wheel rotation by line shaft 12 and accomplishes, and milling is accomplished by the facing cutter rotation that line shaft 13 drives.The sample that scroll chuck clamps is still done the motion of both direction in length and breadth as required.No matter grinding or milling, the sample that scroll chuck is clamped keeps rotation status anything but, is realized by electric brake locking collet axis, can guarantee that like this specimen surface that grinding or milling are come out can satisfy the requirement of spectrum analysis.After machining, by the outlet output on all-in-one right side, this process and sample introduction similar process are not given unnecessary details in addition.
Compared with prior art, present embodiment has characteristics:
1, the retained part of equipment and feeding partly are positioned at top, can accomplish 1) scroll chuck clamps sample, 2) scroll chuck clamps rotation, 3 behind the sample) in the time need not rotating, can brake, 4) can make scroll chuck motion as required on both direction in length and breadth; Processing dynamics partly is positioned at the equipment bottom, respectively by driven by motor cutting blade, cup wheel, facing cutter, therefore can the required various process operations of disposable completion, and very convenient quick.
Specimen preparation is according to international special steel smelting process; High 35-50mm is adopted in the sampling of finished product appearance; Diameter is respectively the round platform appearance of 30-50mm; After the sampling its sample was prepared into samples such as suitable spectrometer analysis, carbon sulphur appearance, luminoscope analysis fast in 60 seconds, has shortened the system poplar time greatly, thereby have laid a good foundation for obtaining accurate testing result.
In a word; Present embodiment can satisfy the needs that present smelting industry is walked " smart steel wire road "; Be suitable for the analytic sample of high request; Or the sample of cylindrical shape (and former slim racket appearance surface inclusion is many, to analyzing composition very big influence is arranged) well-bucket appearance) adopt sampling mode, the check analysis appearance of international special steel to get into round platform (is commonly called as:.Become a comprehensive professional sample making apparatus; Usually earlier sample is cut at 1/3rd places; 4 millimeters cuttings once again at interval get a thin slice then, and it is special-purpose to be used to analyze elemental analyser samples such as carbon, sulphur, nitrogen; Afterwards grinding or milling (according to the difference of steel grade) are carried out in the cross section of its cutting remainder, thereby make sample satisfy the requirement of spectrum, fluorescence analysis conscientiously.
Outside the foregoing description, the utility model can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of the utility model requirement.
Claims (6)
1. milling one machining center is cut in a laboratory; Has frame; It is characterized in that: said upper rack supports cross track; Install on the said cross track and form the ram that power drive moves horizontally pair with it, the base of the carrier head that forms the vertical moving sets of power drive with it is installed on the said ram, the vertical collet axis that the lower end has the chuck chuck is installed on the said base of the carrier head; Said frame lower is equipped with at least three vertical line shafts of arranging along track crosswise direction, and the upper end of said line shaft installs cutting head with cutting edge respectively, have the grinding machine head of emery wheel and have the milling head of cutter blade.
2. milling one machining center is cut in laboratory according to claim 1; It is characterized in that: the input of said frame is provided with the sample introduction storehouse; Install in the said sample introduction storehouse and extend to the horizontal guide rail under the cross track; The sample holder that horizontal air cylinder drives is housed on the said horizontal guide rail, the specimen holder that lift cylinder drives is housed on the said sample holder, said specimen holder is made up of the left and right sides clamp that clamps air cylinder driven.
3. milling one machining center is cut in laboratory according to claim 1 and 2, it is characterized in that: the Electric Braking Devices Using that the braking collet axis is housed on the said vertical base of the carrier head.
4. milling one machining center is cut in laboratory according to claim 3, it is characterized in that: said cutting head, grinding machine head and milling head all are positioned at the sealed processing storehouse that the cover window is housed.
5. milling one machining center is cut in laboratory according to claim 4, it is characterized in that: said cover window is made up of the end face and the side that can cover processing top, storehouse and front side.
6. milling one machining center is cut in laboratory according to claim 5; It is characterized in that: the rear end of said cover window end face is hinged on frame through the short lever that is connected with it; Said short lever is hinged away from the outer end of an end that covers the window end face and connecting rod; The inner of said connecting rod is connected with the push rod that opens and closes cylinder, and the cylinder body of said keying cylinder is hinged on frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200789803U CN202438836U (en) | 2012-03-05 | 2012-03-05 | Processing center integrating cutting, milling and grinding for laboratory |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200789803U CN202438836U (en) | 2012-03-05 | 2012-03-05 | Processing center integrating cutting, milling and grinding for laboratory |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202438836U true CN202438836U (en) | 2012-09-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200789803U Expired - Lifetime CN202438836U (en) | 2012-03-05 | 2012-03-05 | Processing center integrating cutting, milling and grinding for laboratory |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202438836U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102554624A (en) * | 2012-03-05 | 2012-07-11 | 南京和澳自动化科技有限公司 | Cutting, milling and grinding integrated machining center for laboratory |
| CN103247202A (en) * | 2013-05-13 | 2013-08-14 | 河北联合大学 | Training method capable of saving materials for metalwork training courses |
| CN103963174A (en) * | 2013-01-28 | 2014-08-06 | 陈少跃 | Cutting and grinding integrated machine |
-
2012
- 2012-03-05 CN CN2012200789803U patent/CN202438836U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102554624A (en) * | 2012-03-05 | 2012-07-11 | 南京和澳自动化科技有限公司 | Cutting, milling and grinding integrated machining center for laboratory |
| CN103963174A (en) * | 2013-01-28 | 2014-08-06 | 陈少跃 | Cutting and grinding integrated machine |
| CN103247202A (en) * | 2013-05-13 | 2013-08-14 | 河北联合大学 | Training method capable of saving materials for metalwork training courses |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120919 |
|
| CX01 | Expiry of patent term |