CN202430574U - Shoe press device - Google Patents
Shoe press device Download PDFInfo
- Publication number
- CN202430574U CN202430574U CN2012200092921U CN201220009292U CN202430574U CN 202430574 U CN202430574 U CN 202430574U CN 2012200092921 U CN2012200092921 U CN 2012200092921U CN 201220009292 U CN201220009292 U CN 201220009292U CN 202430574 U CN202430574 U CN 202430574U
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- Prior art keywords
- shoe
- press
- belt
- shoe press
- boots
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Abstract
The utility model discloses a shoe press device, which comprises press rollers and a press belt which are mutually matched, wherein the press belt is sleeved outside a shoe beam; a belt tensioning device, a rotating device and a shoe press plate are respectively arranged on the shoe beam; the press belt is tensioned by the belt tensioning device and sleeved on the rotating device; the shoe press plate is positioned between the shoe beam and the press belt; an operation side shaft head and a transmission side shaft head at two ends of the shoe beam are hollow; a manhole and a manhole cover are arranged on the end of the operation side shaft head; an I-beam plate rib with an opening is arranged in the shoe beam; a connection pipeline and an instrument are arranged on the I-beam plate rib; and the shoe press plate is shoe-shaped integrally and is distributed in a wedge-shaped mode from a lead-in end to a lead-out end, and the middle region of the shoe press plate is concave. The shoe press device is simple in structure and conveniently manufactured and machined; a hose, joints and the instrument are rationally arranged, so that the shoe press device can be conveniently maintained and is low in cost; and the press rollers are high in strength and reliability and long in service life and can bear strong pressure.
Description
Technical field
The utility model relates to a kind of paper making equipment, especially a kind of shoe press apparatus.
Background technology
From between more than 200 year of paper machine development, at press section and calecder section, two pairs of columniform pressure roller are the most frequently used squeezing or press polish modes.But because just line contact between two rollers, nip is very narrow, causes in press section dehydration difficulty; Not high in calecder section page smoothness.
For addressing these problems, shoe press has appearred in shoe-press from the early 1980s, existing it is used growing and is tending towards universal.This press type belongs to high squeezing and defeats press for extracting juice or be called wide nip press.Higher squeeze force is meant to compare with the concora crush roller to have higher squeezing specific pressure; Wide nip also is to compare with the squeezing of traditional pressure roller, and the l Water Paper page or leaf has the long time of staying in nip.Wide nip press is based on the formed nip of major diameter pressure roller (being also referred to as long nip press LNP), and the nip length of tradition squeezing is 20-90mm, and roller diameter is 1320-1800mm; And the nip length of shoe press is generally 50-300mm, helps page and dewaters better.In shoe-press, squeeze pressure is normally produced by the boot last nip of concave, and the boot last nip is by the belt on last pressure roller squeezing lower compression roller surface--and the resilient synthetic material squeezing of one deck pad produces.Shoe-press increases removing of squeeze water through improving the squeezing time, and it mainly is to utilize oil pressure that the shoe press plate of bottom is pressed on the pressure roller on top, is supporting the woollen blanket of l Water Paper page or leaf and the nip that adhesive tape passes through boot last pressing plate and last pressure roller.Initial shoe-press is open, and is as shown in Figure 1, about 20 liters of leakage of oil every day.
For this reason, develop the boots laminated structure of closed again, it is by pressure roller, press belt, and shoe press plate, the pressurization oil cylinder, siphon device and oil gas are discharged system, boots beam, whirligig, in-line, compositions such as belt stretcher.Its composition is in proper order: paper, cardboard or other thin-film materials get into the zone between pressure roller and the press belt, and the pressurization oil cylinder pressurizes to this thin-film material through shoe press plate.Hydraulic oil forms lubricating oil film and forms certain barometric gradient through the zone that in-line gets between press belt and the shoe press plate, and unnecessary oil is discharged system through siphon device and oil gas discharge system.Pressure roller rotate through the press belt that rubbing action drives through the belt stretcher tensioning as main transmission; Press belt driven rotary device is around the rotation of the center of boots beam; Thin-film material is achieved to be produced continuously.The boot last pressing plate is installed in the good flexible press belt of having of rotation, and is as shown in Figure 2, but structure is comparatively complicated, and the shoe press plate manufacturing is difficulty relatively, and flexible pipe, joint and instrument are numerous; In case instrument malfunction and pipeline leakage must shut down and remove press belt, and press belt are changed difficulty, costs an arm and a leg.And the pressure roller undercapacity often damages.
Summary of the invention
The purpose of the utility model is for overcoming the deficiency of above-mentioned prior art, a kind of shoe press apparatus is provided, and this apparatus structure is simple, makes easy to process; Flexible pipe, joint and instrument are rationally distributed, are easy to maintain easily, and cost is low, and pressure roller intensity is high; Bearing capacity is strong, and the life-span is long, and reliability is high.
For realizing above-mentioned purpose, the utility model adopts following technical proposals:
A kind of shoe press apparatus comprises the pressure roller and the press belt that match, and it is outside that press belt is enclosed within the boots beam; Be respectively arranged with belt stretcher, whirligig and shoe press plate on the boots beam; Press belt is through the belt stretcher tensioning, and press belt is enclosed within on the whirligig, and shoe press plate is between boots beam and press belt; The fore side spindle nose and the transmission side spindle nose at said boots beam two ends all are hollow structures; Fore side spindle nose end is provided with manhole and manhole cover, and boots beam inside is provided with the I-shaped beam slab muscle of band opening, is furnished with connecting line and instrument on the I-shaped beam slab muscle; Said shoe press plate global shape is a boot last, hold to derive to hold from importing to be the wedge shape distribution, and zone line is a spill.
The transmission side of said boots beam is the passage of connecting line and instrument, and fore side gets into the passage of boots beam for the attendant.
Form four zones between said shoe press plate and the press belt successively: static pressure district, dynamic pressure district, emptying district, oil level keep the district.
The roller core of said pressure roller is a thick cyclinder, and it is welded by two thick steel sheet bendings, and it has only two straight welds, and material is a mild steel, the weld seam annealing in process.
The utility model provides a kind of shoe press plate meter of new design; Under the situation of not dismantling press belt, the attendant can get into the inner maintenance of shoe press apparatus; A kind of high-intensity welding pressure roller body structure also is provided simultaneously.
The utility model is by pressure roller and bearing arrangement, press belt, and shoe press plate, the pressurization oil cylinder, siphon device and oil gas are discharged system, boots beam and bearing arrangement, whirligig, in-line, compositions such as belt stretcher.The pressurization oil cylinder, siphon device and oil gas are discharged system, whirligig, in-line, belt stretcher etc. all are fixed on the boots beam, pressurization oil cylinder and shoe press plate be linked together, through belt pressure roller are pressurizeed.
The utility model has designed the structure of boots beams, and fore side and transmission side spindle nose all are hollow, and line arrangement does not hinder attendant's turnover on I-shaped beam slab muscle.
The special shape of the shoe press plate of the utility model, make and formed four zones between it and the press belt: static pressure district, dynamic pressure district, emptying district, oil level keep the district, and it is interval to form good lubricated and pressure distribution.The utility model is owing to the roller core material of pressure roller and the design of technology, make pressure roller can bear higher pressure, and the life-span is longer, and reliability is higher.
Description of drawings
Fig. 1 is open shoe-press structural representation;
Fig. 2 is enclosed shoe-press structural representation;
The structural representation of Fig. 3 (a) the utility model; Fig. 3 (b) is that part sectioned view is looked on the left side of Fig. 3 (a);
Fig. 4 is the utility model pressure roller cored structure sketch map;
Fig. 5 is four hydraulic pressure area schematic that the utility model shoe press plate and press belt form;
Fig. 6 is the utility model boots girder construction sketch map;
Fig. 7 is the line arrangement sketch map of the utility model;
1. pressure roller wherein, 2. press belt, 3. shoe press plate, 4. pressurization oil cylinder, 5. siphon device and oil gas are discharged system; 6. boots beam, 7. whirligig, 8. in-line, 9. belt stretcher, 10 manhole covers; 21. the static pressure district, 22. dynamic pressure districts, 23. emptying districts, 24 oil levels keep district, 31. roller cores; 32. weld seam, 41. fore side spindle noses, 42. transmission side spindle noses, 1A felt, 2A paper.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is further specified.
Like Fig. 1-shown in Figure 7, the boots laminated structure of closed, it is by pressure roller 1, press belt 2, shoe press plate 3, pressurization oil cylinder 4, siphon device and oil gas are discharged system 5, boots beam 6, whirligig 7, in-line 8, belt stretcher 9 compositions such as grade.Its composition is in proper order: paper 2A, cardboard or other thin-film materials get into the zone between pressure roller 1 and the press belt 2, and pressurization oil cylinder 4 pressurizes through 3 pairs of these thin-film materials of shoe press plate.Hydraulic oil forms lubricating oil film and forms certain barometric gradient through the zone that in-line 8 gets between press belt 2 and the shoe press plate 3, and unnecessary oil is discharged 5 discharge systems of system through siphon device and oil gas.Pressure roller 1 rotate through the press belt 2 that rubbing action drives through belt stretcher 9 tensionings as main transmission; Press belt 2 driven rotary devices 7 are around the rotation of the center of boots beam 6; Thin-film material is achieved to be produced continuously.
In shoe-press, squeeze pressure is normally produced by the boot last nip of concave, and the boot last nip is by pressure roller 1 press belt 2.Shoe-press increases removing of squeeze water through improving the squeezing time, and it mainly is to utilize on the pressure roller 1 that oil pressure is pressed in shoe press plate 3, is supporting the felt 1A and the nip of adhesive tape through shoe press plate 3 and pressure roller 1 of l Water Paper page or leaf.
The fore side spindle nose 41 and the transmission side spindle nose 42 at boots beam 6 two ends all are hollow structures; Fore side spindle nose 41 ends are provided with manhole and manhole cover 10; Boots beam 6 inside are provided with I-shaped beam slab muscle, arrange on the I-shaped beam slab muscle connecting line and instrument not to hinder attendant's turnover.Leave the opening that can supply the people to pass on the I-shaped beam slab muscle, can get into the I-beam two ends from fore side; The transmission side of boots beam 6 is passages of connecting line and instrument, and fore side gets into the passage of boots beam 6 for the attendant.
Pressure roller 1 roll body is a mild steel, and spindle nose and end cap are the 35# steel, the roll surface encapsulate, and the thick 20mm of glue-line, rubber hardness P&J10~20, logical cooling water in the big roller, draining automatically, two ends are furnished with bearing and cartridge housing, and the cartridge housing material is a cast steel.
Though the above-mentioned accompanying drawing that combines is described the specific embodiment of the utility model; But be not restriction to the utility model protection domain; One of ordinary skill in the art should be understood that; On the basis of the technical scheme of the utility model, those skilled in the art need not pay various modifications that creative work can make or distortion still in the protection domain of the utility model.
Claims (4)
1. a shoe press apparatus comprises the pressure roller and the press belt that match, and it is outside that press belt is enclosed within the boots beam; Be respectively arranged with belt stretcher, whirligig and shoe press plate on the boots beam, press belt is through the belt stretcher tensioning, and press belt is enclosed within on the whirligig; Shoe press plate is between boots beam and press belt; It is characterized in that the fore side spindle nose and the transmission side spindle nose at said boots beam two ends all are hollow structures, fore side spindle nose end is provided with manhole and manhole cover; Boots beam inside is provided with the I-shaped beam slab muscle of band opening, is furnished with connecting line and instrument on the I-shaped beam slab muscle; Said shoe press plate global shape is a boot last, hold to derive to hold from importing to be the wedge shape distribution, and zone line is a spill.
2. shoe press apparatus as claimed in claim 1 is characterized in that, the transmission side of said boots beam is the passage of connecting line and instrument, and fore side gets into the passage of boots beam for the attendant.
3. shoe press apparatus as claimed in claim 1 is characterized in that, forms four zones between said shoe press plate and the press belt successively: static pressure district, dynamic pressure district, emptying district, oil level keep the district.
4. shoe press apparatus as claimed in claim 1 is characterized in that, the roller core of said pressure roller is a thick cyclinder, and it is welded by two thick steel sheet bendings, and it has only two straight welds.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2012200092921U CN202430574U (en) | 2012-01-10 | 2012-01-10 | Shoe press device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2012200092921U CN202430574U (en) | 2012-01-10 | 2012-01-10 | Shoe press device |
Publications (1)
Publication Number | Publication Date |
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CN202430574U true CN202430574U (en) | 2012-09-12 |
Family
ID=46780035
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN2012200092921U Expired - Fee Related CN202430574U (en) | 2012-01-10 | 2012-01-10 | Shoe press device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102517960A (en) * | 2012-01-10 | 2012-06-27 | 山东昌华造纸机械有限公司 | Boot type squeezing device |
CN107964821A (en) * | 2017-12-22 | 2018-04-27 | 江苏华东造纸机械有限公司 | Shoe press boots roller arrangement |
CN113699821A (en) * | 2020-05-20 | 2021-11-26 | 维美德技术有限公司 | Lining roller |
-
2012
- 2012-01-10 CN CN2012200092921U patent/CN202430574U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102517960A (en) * | 2012-01-10 | 2012-06-27 | 山东昌华造纸机械有限公司 | Boot type squeezing device |
CN102517960B (en) * | 2012-01-10 | 2014-03-19 | 山东昌华造纸机械有限公司 | Boot type squeezing device |
CN107964821A (en) * | 2017-12-22 | 2018-04-27 | 江苏华东造纸机械有限公司 | Shoe press boots roller arrangement |
CN107964821B (en) * | 2017-12-22 | 2024-03-19 | 江苏华东造纸机械有限公司 | Shoe press shoe roll device |
CN113699821A (en) * | 2020-05-20 | 2021-11-26 | 维美德技术有限公司 | Lining roller |
CN113699821B (en) * | 2020-05-20 | 2024-05-10 | 维美德技术有限公司 | Bush roller |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120912 Termination date: 20150110 |
|
EXPY | Termination of patent right or utility model |