CN202428060U - Gear ring forming vertical band sawing machine - Google Patents

Gear ring forming vertical band sawing machine Download PDF

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Publication number
CN202428060U
CN202428060U CN 201120541624 CN201120541624U CN202428060U CN 202428060 U CN202428060 U CN 202428060U CN 201120541624 CN201120541624 CN 201120541624 CN 201120541624 U CN201120541624 U CN 201120541624U CN 202428060 U CN202428060 U CN 202428060U
Authority
CN
China
Prior art keywords
saw frame
gear ring
sawing machine
saw
vertical band
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201120541624
Other languages
Chinese (zh)
Inventor
丁泽林
曹万里
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHEJIANG CHENLONG SAWING MACHINE Co Ltd
Original Assignee
ZHEJIANG CHENLONG SAWING MACHINE Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZHEJIANG CHENLONG SAWING MACHINE Co Ltd filed Critical ZHEJIANG CHENLONG SAWING MACHINE Co Ltd
Priority to CN 201120541624 priority Critical patent/CN202428060U/en
Application granted granted Critical
Publication of CN202428060U publication Critical patent/CN202428060U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a sawing machine, in particular to a gear ring forming vertical band sawing machine. The gear ring forming vertical band sawing machine comprises a base and a saw frame arranged on one side of the base; the other side of the base is provided with a numerical control rotary table; one side of the saw frame is provided with a transmission system and a guide device which are matched with each other; the other side of the saw frame is provided with a saw band tensioning device; the numerical control rotary table is matched with the guide device; and the bottom of the saw frame is provided with a saw frame angle adjusting device. By adopting the transmission system and the guide device which are matched with each other and the saw frame angle adjusting device, the cutting speed and cutting angle can be freely adjusted, the cutting range is wide, the cutting efficiency is high and the use cost is low.

Description

A kind of gear ring shaping sawing vertical band sawing machine
Technical field
The utility model relates to a kind of sawing machine, especially a kind of gear ring shaping sawing vertical band sawing machine.
Background technology
Along with the development of the large-scale assembling manufacturing industry of country, engineering machinery, mining machinery, heavy duty machine tools, wind-powered electricity generation water power etc., the demand of engineering machinery, heavy duty machine tools, mining machinery is more and more, and model specification is also increasing.For example the gear diameter of full-sized car crane reaches 2 meters, and as the vitals of these equipment, the requirement specification of gear, sprocket wheel is also increasing.What traditional sprocket wheel, Gear Processing adopted is whole mill teeth of blank or gear hobbing processing; Allowance is big, particularly large module gear and sprocket wheel, and only the gear hobbing process-cycle of a gear reaches one month; And need work in 24 hours, adopt the people to shut down the shift-work system of not stopping.
Summary of the invention
The utility model is in order to solve defective and the deficiency that above-mentioned prior art exists, but a kind of regulated at will cutting speed and cutting angle are provided, and the cutting scope is wider, and stock-removing efficiency is high simultaneously, the gear ring shaping sawing vertical band sawing machine that use cost is low.
The technical scheme of the utility model: a kind of gear ring shaping sawing vertical band sawing machine; Comprise base and be arranged on the saw frame on base one side; Said base opposite side is provided with numerical control turntable, and said saw frame one side is provided with transmission system and the guider that cooperatively interacts, and the saw frame opposite side is provided with the saw band tensioning apparatus; The height of said numerical control turntable matches with the height of guider, and said saw frame bottom is provided with the saw frame angular adjustment apparatus.
Preferably, it is vertical arc that said saw frame is, and said transmission system comprises driving wheel and the regulating wheel that is arranged on saw frame one side, and said driving wheel one side is provided with reductor.
The rotating speed of driving wheel can be regulated through frequency converter at any time, thereby changes cutting speed, and regulating wheel is installed in the upper end of saw frame, after the saw band tensioning, rotates with driving wheel.
Preferably, said guider comprises the last guide head and following guide head that is installed in saw frame one side, and said guide head down is arranged on the driving wheel top, and the said guide head of going up is arranged on the regulating wheel below.
During sawing according to the thickness of gear ring blank, the position of guide head and tooth base in the adjustment.
Preferably, said saw frame angular adjustment apparatus comprises oil cylinder and bolt, and said saw frame angular adjustment apparatus below is provided with coolant pump.
This kind structure makes it pass through oil cylinder and promotes 30 ° on a saw frame left side-right 30 ° of rotations; Angle orientation has bolt control; When cutting, a left side can be regulated through regulating base lower right bolt for 30 °, can regulate through regulating base lower right right positioner bolt for right 30 °.The setting of coolant pump is for prolonging saw blade service life, prevent the saw blade heating, guaranteeing the sawing precision.
Preferably, said numerical control turntable is arranged on the base through the panoramic table bracing frame, and said numerical control turntable is provided with AC servo.
Workpiece to be processed is hung on the numerical control turntable, lock with clamping screw again.Set the angle of revolution according to the gear ring number of teeth, workpiece will be got back to the sawing of next flank profil position and the next profile of tooth of locking beginning automatically after first flank profil is accomplished in sawing.Adopt the numerical control turntable of AC servo control, cooperate, accomplish the automatic moulding sawing work of flank profil with the saw frame system for automatically regulating angles.
The utility model adopts transmission system and guider and the saw frame angular adjustment apparatus phase structure cooperatively interact, but makes its regulated at will cutting speed and cutting angle, and the cutting scope is wider, while stock-removing efficiency height, and use cost is low.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the utility model working state schematic representation.
1. bases among the figure, 2. saw frame, 3. numerical control turntable, 4. driving wheel, 5. regulating wheel; 6. go up guide head, 7. descend guide head, 8. reductor, 9. oil cylinder, 10. bolt; 11. coolant pump, 12. saw band tensioning apparatus, 13. panoramic table bracing frames, 14. workpiece, 15. AC servoes.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is done further detailed explanation, but be not restriction the utility model protection domain.
As illustrated in fig. 1 and 2; A kind of gear ring shaping sawing vertical band sawing machine; Comprise that base 1 is vertical arc saw frame 2 with being arranged on the chassis left side; Base 1 right side is provided with numerical control turntable 3, and numerical control turntable 3 is arranged on the base 1 through panoramic table bracing frame 13, and numerical control turntable 3 is provided with AC servo 15.The saw frame right side is provided with transmission system and the guider that cooperatively interacts, and saw frame 1 bottom is provided with saw band tensioning apparatus 12, and the height of numerical control turntable 3 matches with the height of guider, and saw frame 1 bottom is provided with the saw frame angular adjustment apparatus.Transmission system comprises and is arranged on laterally zygomorphic driving wheel in saw frame 1 right side 4 and regulating wheel 5 that driving wheel 4 one sides are provided with reductor 8.Guider comprises and is installed in laterally zygomorphic guide head 6 and the following guide head 7 gone up in saw frame 1 right side, and following guide head 7 is arranged on driving wheel 4 tops, and last guide head 6 is arranged on regulating wheel 5 belows.The saw frame angular adjustment apparatus comprises oil cylinder 9 and bolt 10, and saw frame angular adjustment apparatus below is provided with coolant pump 11.
It is 400-1500mm straight-tooth external toothing shaping sawing processing that the utility model is exclusively used in the sawing diameter.Workpiece 14 is fixed on the numerical control turntable during work, saw frame 1 according to the profile angle size of workpiece 14 be adjusted to workpiece 14 at an angle, along the sawing of gear ring radial feed.Workpiece 14 is by branches such as number of teeth revolution location.Accomplish the profile sawing work of tooth.

Claims (5)

1. gear ring shaping sawing vertical band sawing machine; Comprise base and be arranged on the saw frame on base one side; It is characterized in that: said base opposite side is provided with numerical control turntable, and said saw frame one side is provided with transmission system and the guider that cooperatively interacts, and the saw frame opposite side is provided with the saw band tensioning apparatus; The height of said numerical control turntable matches with the height of guider, and said saw frame bottom is provided with the saw frame angular adjustment apparatus.
2. a kind of gear ring shaping sawing vertical band sawing machine according to claim 1, it is characterized in that: said saw frame is vertical arc, and said transmission system comprises driving wheel and the regulating wheel that is arranged on saw frame one side, and said driving wheel one side is provided with reductor.
3. a kind of gear ring shaping sawing vertical band sawing machine according to claim 1; It is characterized in that: said guider comprises the last guide head and following guide head that is installed in saw frame one side; Said guide head down is arranged on the driving wheel top, and the said guide head of going up is arranged on the regulating wheel below.
4. a kind of gear ring shaping sawing vertical band sawing machine according to claim 1, it is characterized in that: said saw frame angular adjustment apparatus comprises oil cylinder and bolt, said saw frame angular adjustment apparatus below is provided with coolant pump.
5. a kind of gear ring shaping sawing vertical band sawing machine according to claim 1, it is characterized in that: said numerical control turntable is arranged on the base through the panoramic table bracing frame, and said numerical control turntable is provided with AC servo.
CN 201120541624 2011-12-22 2011-12-22 Gear ring forming vertical band sawing machine Expired - Fee Related CN202428060U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201120541624 CN202428060U (en) 2011-12-22 2011-12-22 Gear ring forming vertical band sawing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201120541624 CN202428060U (en) 2011-12-22 2011-12-22 Gear ring forming vertical band sawing machine

Publications (1)

Publication Number Publication Date
CN202428060U true CN202428060U (en) 2012-09-12

Family

ID=46777535

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201120541624 Expired - Fee Related CN202428060U (en) 2011-12-22 2011-12-22 Gear ring forming vertical band sawing machine

Country Status (1)

Country Link
CN (1) CN202428060U (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102941378A (en) * 2012-11-28 2013-02-27 浙江晨龙锯床股份有限公司 Aluminum bar bunched saw cutting vertical type band sawing machine
CN102962518A (en) * 2012-12-05 2013-03-13 李文宇 Material cutting angle band sawing machine
CN103521838A (en) * 2013-09-30 2014-01-22 济南同济机械有限公司 Vertical sawing machine
CN104368873A (en) * 2014-11-06 2015-02-25 兴化市三诚精密锻造有限公司 Vertical band sawing machine
CN104908084A (en) * 2015-05-15 2015-09-16 中航复合材料有限责任公司 Honeycomb angle panel saw equipment
CN105643011A (en) * 2016-02-25 2016-06-08 杭州电子科技大学 Numerical control band sawing machine with correction devices
CN105834517A (en) * 2016-06-16 2016-08-10 浙江伟业锯床有限公司 Multi-amplitude servo vertical band sawing machine
CN114905092A (en) * 2022-06-03 2022-08-16 浙江伟业锯床有限公司 Sawing machine for machining gear blank

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102941378A (en) * 2012-11-28 2013-02-27 浙江晨龙锯床股份有限公司 Aluminum bar bunched saw cutting vertical type band sawing machine
CN102941378B (en) * 2012-11-28 2015-04-29 浙江晨龙锯床股份有限公司 Aluminum bar bunched saw cutting vertical type band sawing machine
CN102962518A (en) * 2012-12-05 2013-03-13 李文宇 Material cutting angle band sawing machine
CN103521838A (en) * 2013-09-30 2014-01-22 济南同济机械有限公司 Vertical sawing machine
CN103521838B (en) * 2013-09-30 2016-02-03 济南同济机械有限公司 A kind of vertical saw
CN104368873A (en) * 2014-11-06 2015-02-25 兴化市三诚精密锻造有限公司 Vertical band sawing machine
CN104908084A (en) * 2015-05-15 2015-09-16 中航复合材料有限责任公司 Honeycomb angle panel saw equipment
CN105643011A (en) * 2016-02-25 2016-06-08 杭州电子科技大学 Numerical control band sawing machine with correction devices
CN105834517A (en) * 2016-06-16 2016-08-10 浙江伟业锯床有限公司 Multi-amplitude servo vertical band sawing machine
CN114905092A (en) * 2022-06-03 2022-08-16 浙江伟业锯床有限公司 Sawing machine for machining gear blank

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120912

Termination date: 20151222

EXPY Termination of patent right or utility model