CN202420377U - Dynamic thickness testing device for absorbed glass mat (AGM) separators of storage batteries - Google Patents

Dynamic thickness testing device for absorbed glass mat (AGM) separators of storage batteries Download PDF

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Publication number
CN202420377U
CN202420377U CN2011205034063U CN201120503406U CN202420377U CN 202420377 U CN202420377 U CN 202420377U CN 2011205034063 U CN2011205034063 U CN 2011205034063U CN 201120503406 U CN201120503406 U CN 201120503406U CN 202420377 U CN202420377 U CN 202420377U
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CN
China
Prior art keywords
thickness
agm
lever
dividing plate
separators
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Expired - Lifetime
Application number
CN2011205034063U
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Chinese (zh)
Inventor
马建平
赵心鲁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Sacred Sun Power Sources Co Ltd
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SHANDONG SACRED SUN POWER SUPPLY TECHNOLOGY Co Ltd
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Priority to CN2011205034063U priority Critical patent/CN202420377U/en
Application granted granted Critical
Publication of CN202420377U publication Critical patent/CN202420377U/en
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Abstract

The utility model relates to a dynamic thickness testing device for absorbed glass mat (AGM) separators of storage batteries. The dynamic thickness testing device comprises a thickness sensing head, wherein thickness data sensed by the thickness sensing head is physically amplified by a mechanical device, subject to photoelectric conversion and then transmitted to a microcomputer in real time to be displayed and stored. The dynamic thickness testing device has the effects that the problems of instant dynamic thickness testing and monitoring of the AGM separators in the production and manufacturing process and the use process can be effectively solved, the operation is simple, convenient and effective, the AGM separators produced by using the method is reliable and steady in quality, key quality indexes of the AGM separators can be remarkably improved and the quality of the separators of the lead-acid storage batteries is guaranteed.

Description

Accumulator AGM dividing plate dynamic thickness proving installation
Technical field
The utility model patent relates to accumulator, is specially to produce the used AGM dividing plate dynamic thickness proving installation of accumulator.
Background technology
The AGM dividing plate is one of the main material that must use of valve-regulated sealed lead-acid battery, and the thickness of its dividing plate is the gordian technique requirement of control.The breadth width of AGM dividing plate moulding in manufacturing process is continuous shape production generally more than 1.2 meters, collects morely with the web-like mode, need require be cut into suitable size according to battery size before using.AGM dividing plate producer is through timing sampling in manufacturing process at present, and static measurement thickness is to confirm whether to meet the thickness technical requirement, and the problem that such test exists is:
1, the sampling in the manufacturing process is on the AGM dividing plate that moves, to draw sampling originally to test, and causes waste of material;
2, sampling causes the interruption of AGM dividing plate volume, uses for collection work and later stage and brings unnecessary trouble;
3, the hole that stays of sampling probably is brought in the accumulator and goes, and causes hidden danger of quality;
4, measure the control point and disperse, do not become continuity, the procedure quality supervision is untimely.
Summary of the invention
The utility model is through a kind of AGM dividing plate dynamic checkout unit is provided, and solving the problem of AGM dividing plate continuous coverage thickness, and can reach the effect of immediately monitoring.
The technical scheme that the utility model provided is that the AGM dividing plate is tiled on the reference field; Dynamically pressed from the AGM baffle surface through a thickness sensing head and to measure thickness; After a leverage amplifies the one-tenth-value thickness 1/10 physics that senses; Conduct to the sign that a grating chi is realized signal through photosignal again, finally handle, show and store measured thickness data through computer data.
AGM dividing plate dynamic checkout unit according to above-mentioned principle proposition; Comprise the thickness sensing head; It is characterized in that thickness data that this thickness sensing head senses carries out after physics amplifies through a mechanical hook-up; Again through photooptical data conversion, in real time with data transfer to a micro computer, carry out data presentation and storage.
Particularly, described thickness sensing head is a roller; Said mechanical hook-up comprises a horizontal fixed crane span structure, and fixedly crane span structure stretches out a sway brace downwards, and the lower end of sway brace flexibly connects the fulcrum of a lever through a rotating shaft; In the place of departing from balance pivot; Fixedly be connected a back-moving spring between crane span structure and this lever, the front end of the short support arm of lever connects above-mentioned thickness sensing head, the other end of lever connect one produce directional light device; Relative with directional light is a grating chi, and the grating chi connects a micro computer.
The device of described generation directional light is for being connected the laser head of lever end through movable rotation-shaft, this laser head activity space is bound in along a vertical guide rail and slides up and down.
The method of testing principle of work of the utility model is that the induction end with measuring thickness device is made into acquisition mode telescopic, roller, utilizes lever principle and grating chi principle, reaches thickness measure result accurately.
The basic comprising assembly of the dynamic thickness measuring of AGM dividing plate is by telescopic roller (available fast pulley or universal wheel), and directional light (laser), grating chi, micro computer are formed.Wherein roller can be realized the thickness measure of AGM dividing plate under mobile status as the test induction end of thickness; Directional light (laser); Transmitter as the thickness acquired signal; When the AGM block board thickness changed, roller was along with fluctuation up and down, and the descending light that drives the other end through leverage moves up and down along guide rail; Directional light is converted into electric signal through the grating chi with light signal, is thickness (size) through software processes.
Directional light is realized the light signal identification work of thickness measuring through the grating chi, and micro computer (or being called PC) is as work such as data aggregation, storage, analysis, demonstrations.The control of its precision of AGM dividing plate dynamic thickness method of testing is selected decision by the arm of force of lever and the model of grating chi, and according to the real work needs, generally the scale division value with thickness measuring is controlled at 0.01mm.
The effect that the utility model is useful is effectively to solve instant dynamic thickness test and the monitoring of AGM dividing plate in manufacturing process and in the use; Simple, convenient, effective; The AGM partition quality of method production is reliable, stable thus, can significantly improve the Key Quality Indicator of AGM dividing plate, guarantees the baffle plate of lead acid storage battery quality; Particularly
1, realizes online dynamic test (comprising AGM dividing plate manufacturing process and use), ability immediately monitoring AGM block board thickness;
2, exempt the sampling of process, can not cause the interruption of AGM dividing plate, improved the finished product utilization factor of AGM dividing plate;
3, this method of testing can not stay hole, has stopped consequent subsequent quality accident;
4, can be according to the measuring accuracy of lever principle and grating chi principle realization demands of different;
5, simple, convenient, effective, practical.
Description of drawings:
Accompanying drawing 1 is the utility model side-looking structural representation.
Among the figure, 1. roller, 2. AGM dividing plate, 3. fixing crane span structure, 4. back-moving spring, 5. laser head, 6. grating chi, 7.PC machine, 8. reference field, 9. rotating shaft, 10. guide rail, 11. sway braces, 12. levers.
Embodiment:
Accumulator AGM dividing plate dynamic thickness test mode is: the AGM dividing plate is tiled on the reference field; Dynamically pressed from the AGM baffle surface through a thickness sensing head and to measure thickness; After a leverage amplifies the one-tenth-value thickness 1/10 physics that senses; Conduct to the sign that a grating chi is realized signal through photosignal again, finally handle, show and store measured thickness data through computer data.
The employed proving installation of said accumulator AGM dividing plate dynamic thickness method of testing: a horizontal fixed crane span structure 3; Fixedly crane span structure 3 stretches out a sway brace 11 downwards; The lower end of sway brace 11 flexibly connects the fulcrum of a lever 12 through a rotating shaft 9; In the place of departing from balance pivot, fixedly be connected a back-moving spring 4 between crane span structure and this lever 12, the front end of the short support arm of lever 12 connects a roller 1; The other end of lever 12 is crossed movable rotation-shaft and is connected laser head 5, and these laser head 5 activity spaces are bound in along a vertical guide rail 10 and slide up and down.

Claims (2)

1. accumulator AGM dividing plate dynamic thickness proving installation; Comprise the thickness sensing head, it is characterized in that thickness data that this thickness sensing head senses carries out changing through photooptical data after physics amplifies through a mechanical hook-up again; In real time with data transfer to a micro computer, carry out data presentation and storage.
2. accumulator AGM dividing plate dynamic thickness proving installation according to claim 1, it is characterized in that: described thickness sensing head is a roller; Said mechanical hook-up comprises a horizontal fixed crane span structure, and fixedly crane span structure stretches out a sway brace downwards, and the lower end of sway brace flexibly connects the fulcrum of a lever through a rotating shaft; In the place of departing from balance pivot; Fixedly be connected a back-moving spring between crane span structure and this lever, the front end of the short support arm of lever connects above-mentioned thickness sensing head, the other end of lever connect one produce directional light device; Relative with directional light is a grating chi, and the grating chi connects a micro computer.
3. accumulator AGM dividing plate dynamic thickness proving installation as claimed in claim 2: the device of described generation directional light is for being connected the laser head of lever end through movable rotation-shaft, this laser head activity space is bound in along a vertical guide rail and slides up and down.
CN2011205034063U 2011-12-07 2011-12-07 Dynamic thickness testing device for absorbed glass mat (AGM) separators of storage batteries Expired - Lifetime CN202420377U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011205034063U CN202420377U (en) 2011-12-07 2011-12-07 Dynamic thickness testing device for absorbed glass mat (AGM) separators of storage batteries

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011205034063U CN202420377U (en) 2011-12-07 2011-12-07 Dynamic thickness testing device for absorbed glass mat (AGM) separators of storage batteries

Publications (1)

Publication Number Publication Date
CN202420377U true CN202420377U (en) 2012-09-05

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CN2011205034063U Expired - Lifetime CN202420377U (en) 2011-12-07 2011-12-07 Dynamic thickness testing device for absorbed glass mat (AGM) separators of storage batteries

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103480582A (en) * 2013-09-30 2014-01-01 昆山先捷精密电子有限公司 Height screening fixture
CN107727017A (en) * 2017-08-30 2018-02-23 贵州省智能崛起科技有限公司 A kind of calibrator and measuring method for being used to detect roller shutter door board thickness
CN112504145A (en) * 2020-12-22 2021-03-16 天能电池(芜湖)有限公司 Device for measuring thickness of lead belt by laser

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103480582A (en) * 2013-09-30 2014-01-01 昆山先捷精密电子有限公司 Height screening fixture
CN103480582B (en) * 2013-09-30 2015-05-13 昆山先捷精密电子有限公司 Height screening fixture
CN107727017A (en) * 2017-08-30 2018-02-23 贵州省智能崛起科技有限公司 A kind of calibrator and measuring method for being used to detect roller shutter door board thickness
CN112504145A (en) * 2020-12-22 2021-03-16 天能电池(芜湖)有限公司 Device for measuring thickness of lead belt by laser
CN112504145B (en) * 2020-12-22 2022-06-21 天能电池(芜湖)有限公司 Device for measuring thickness of lead belt by laser

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20140212

Address after: Shengyang 273100 Qufu Road, Jining City, Shandong province 1

Patentee after: Shandong Sacred Sun Power Sources Co., Ltd.

Address before: 273100 No. 6, customs East Road, Qufu, Shandong, Jining

Patentee before: Shandong Sacred Sun Power Supply Technology Co., Ltd.

TR01 Transfer of patent right
CX01 Expiry of patent term

Granted publication date: 20120905

CX01 Expiry of patent term