CN202398621U - Automatic lifting mechanism for flange ring rolling mill core roller - Google Patents
Automatic lifting mechanism for flange ring rolling mill core roller Download PDFInfo
- Publication number
- CN202398621U CN202398621U CN201120526132XU CN201120526132U CN202398621U CN 202398621 U CN202398621 U CN 202398621U CN 201120526132X U CN201120526132X U CN 201120526132XU CN 201120526132 U CN201120526132 U CN 201120526132U CN 202398621 U CN202398621 U CN 202398621U
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- cylinder
- core roller
- lifting
- core
- flange
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- Expired - Fee Related
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Abstract
The utility model discloses an automatic lifting mechanism for a flange ring rolling mill core roller. The automatic lifting mechanism comprises a base, a connecting shaft, a lifting drum body, a lifting beam, a core roller, a lifting cylinder, a guide drum, a rolling bearing, a core roller locking cylinder, a core roller moving cylinder, a main cylinder and a displacement sensor, wherein one end of the lifting cylinder is fixed on the base, while the other end of the lifting cylinder is connected with the lifting beam through a pin shaft; the lifting beam connects the lifting drum body and the core roller into one body through a connecting bolt; the lifting drum body is slidably connected with the guide drum; the core roller is fixed to the connecting shaft through a fastening screw; the rolling bearing is positioned inside the connecting shaft and arranged around the core roller; the displacement sensor is arranged on the lifting cylinder and connected with a controller of a flange ring rolling mill; the core shaft moving cylinder is vertically connected with the core roller; and the core roller locking cylinder is vertically connected with the core shaft moving cylinder. Due to the use of the pneumatic lifting cylinder, the core roller can be automatically lifted up and down, and the roll compacting time of a ring piece is shortened.
Description
Technical field
The utility model relates to the flange ring process equipment, is specifically related to a kind of automatic hoisting mechanism of flange ring milling train core roller.
Background technology
In technology is arranged, adopt the flange ring milling train to accomplish the hot rolling forming technology of heavy wall pipe circular thin-wall and cylindrical member widely.The rotation wheel rim of flange ring, bearer ring, gear, handling machinery, train wheel rim, particularly in fields such as pivoting support, wind-power tower flange, nuclear power forging and space flight and aviation, obtained using widely.
Radially rolling of flange ring milling train expanded mechanism in the past, and base adopts copper coin to be welded, and is used for the support core roller.Master cylinder and core roller support all are contained on the base.The plunger of master cylinder is fixed on the roller seat of roll compacting roller, and the chamber, front and back of cylinder links through pipeline, reversal valve and air pump.Under the effect of air pressure, master slider can move reciprocatingly along the guide rail on the fuselage by the guide pad that is installed in its two sides in the horizontal direction, realizes ring radially rolled expansion to drive the core roller.
After the ring base was inserted in the core roller, the top awl that support is held in the core roller was held, and the locking roller of the frame side of asking for an advance on one's pay is pressed on the boss on the fuselage, and core roller support is not thrown off with the core roller.The upper and lower end of core roller is provided with the rolling bearing supporting, can rotate together in company with ring.The nut of bottom is screwed off replaceable core roller.
This structure is not only cumbersome when changing the core roller, and when putting into the ring blank at every turn and taking out the ring finished product all very numerous rope, not only wasted the plenty of time, and potential safety hazard is also very big.The raising of restriction production efficiency has increased production cost, has influenced product quality.
The utility model content
The purpose of the utility model is to overcome the defective that exists in the prior art, but the flange ring milling train core roller automatic hoisting mechanism that provides a kind of automatic lifting to rise and fall.
For realizing above-mentioned purpose; The technical scheme of the utility model is the automatic hoisting mechanism of a kind of flange ring milling train core roller of design; It is characterized in that said mechanism comprises that base, connecting axle, up-down cylindrical shell, up-down beam, core roller, lift cylinder, guide cylinder, rolling bearing, core roller locking cylinder, core roller move cylinder, master cylinder and displacement transducer; One end of said lift cylinder is fixed on the base, and the other end is connected with the up-down beam through bearing pin; Said up-down beam connects as one through connecting bolt and up-down cylindrical shell, core roller; Said up-down cylindrical shell and guide cylinder are slidingly connected; Said core roller is fixed through trip bolt and connecting axle; Said rolling bearing be positioned at connecting axle and be arranged on the core roller around; On said lift cylinder, displacement transducer is housed, said displacement transducer is connected with the controller of flange ring milling train; Said mandrel moves cylinder and is connected with the core roller is vertical; Said core roller locking cylinder moves with mandrel that cylinder is vertical to be connected.
Wherein optimized technical scheme is, lift cylinder comprises flange, cylinder head, piston rod, cylinder body, sealing ring and piston; Said flange is fixed on cylinder head in the cylinder body; Said piston rod, sealing ring and piston are positioned at cylinder body; The end that said piston is positioned at the cylinder body opening is connected through sealing ring with piston rod.
Said displacement transducer is connected on the high speed counting module in the single-chip microcomputer in the electric box through shielding line.
The advantage and the beneficial effect of the utility model are: the automatic hoisting mechanism of this flange ring milling train core roller can be realized core roller automatic lifting; Improved greatly numerical control radially, the production efficiency of axial flange looping mill; Product quality, and the security of operation make complete machine have higher combination property; Improve numerical control radially, automatization level and industry production force level in the axial flange looping mill production process, for the ring forging industry new complete special plane kind is provided simultaneously.But, shortened the time of ring roll compacting owing to used Pneumatic elevation cylinder automatic lifting and risen and fallen the core roller.
Description of drawings
Fig. 1 is the structural representation of the utility model flange ring milling train core roller automatic hoisting mechanism;
Fig. 2 is the structural representation of lift cylinder;
Fig. 3 is the pneumatic schematic diagram of the utility model;
Fig. 4 is the fundamental diagram of the utility model;
Fig. 5 is that the D at A place among Fig. 4 is to view.
Among the figure: 1, core roller; 2, base; 3, connecting axle; 4, lift cylinder; 5, up-down cylindrical shell; 6, up-down beam; 7, connecting bolt; 8, bearing pin; 9, guide cylinder; 10, trip bolt; 11, rolling bearing; 12, flange; 13, cylinder head; 14, piston rod; 15, cylinder body; 16, sealing ring; 17, piston; 18, core roller locking cylinder; 19, master cylinder; 20, displacement transducer; 21, king roller; 22, the core roller moves cylinder
The specific embodiment
Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is further described.Following examples only are used for more clearly explaining the technical scheme of the utility model, and can not limit the protection domain of the utility model with this.
Like Fig. 1, Fig. 4 and shown in Figure 5; The utility model is a kind of automatic hoisting mechanism of flange ring milling train core roller, comprises that base 2, connecting axle 3, up-down cylindrical shell 5, up-down beam 6, core roller 1, lift cylinder 4, guide cylinder 9, rolling bearing 11, core roller locking cylinder 18, core roller move cylinder 22, master cylinder 19 and displacement transducer 20.One end of lift cylinder 4 is fixed on the base 2, and the other end is connected with up-down beam 6 through bearing pin 8.Up-down beam 6 connects as one through connecting bolt 7 and up-down cylindrical shell 5, core roller 1.Up-down cylindrical shell 5 is slidingly connected with guide cylinder 9.Core roller 1 is fixing with connecting axle 3 through trip bolt 10.Rolling bearing 11 is in the connecting axle 3, be arranged on core roller 1 around.Displacement transducer 20 is housed on the lift cylinder 4, and displacement transducer 20 is connected with the controller of flange ring milling train.Mandrel moves cylinder 22 and 1 vertical connection of core roller.Core roller locking cylinder 18 moves 22 vertical connections of cylinder with mandrel.
As shown in Figure 2, lift cylinder 4 comprises flange 12, cylinder head 13, piston rod 14, cylinder body 15, sealing ring 16 and piston 17.Flange 12 is fixed on cylinder head 13 in the cylinder body 15.Piston rod 14, sealing ring 16 is in the cylinder body 15 with piston 17.The end that piston 17 is in cylinder body 15 openings is connected through sealing ring 16 with piston rod 14.
As shown in Figure 3; When the plunger shaft of Compressed Gas P through the check valve passage entering lift cylinder of NG30 adjustable pressure-reducing valve, NG22 3-position 4-way solenoid directional control valve, NG22 air pressure lock, NG22 one-way throttle valve; Promote piston, piston rod is up; Drive core roller lowering or hoisting gear and mention, reach the purpose that the core roller goes up and down; The Compressed Gas of rod end chamber flows back to air-pressure duct T through throttling passage, the 3-position 4-way solenoid directional control valve of NG22 one-way throttle valve.
Like Fig. 4 and shown in Figure 5, because the core roller automatic lifting that will realize,, symmetrical two lift cylinders 4 must be set for core roller 1 is risen and fallen stably so what at first will gather is lift cylinder 4 and the position in the elevating mechanism.Therefore on flange ring milling train single-chip microcomputer programmable controller, increase counting module, increase the up-down control program, increased encoder collection position data and relevant auxiliary equipment.
Compressed Gas gets in the cylinder body 15 from the cylinder head 13 of lift cylinder 4; Promote piston 17; Piston 17 drives piston rod 14 and in lift cylinder 4, moves vertically upward, and piston rod 14 connects up-down beam 6 through bearing pin 8, under the control of electric control system; Two lift cylinders 4 are mentioned core roller 1 device along guide cylinder 9 automatically rapidly, put into and take out for blank and shaping ring and leave sufficient space.After blank is put into workbench; Under the control of electric control system; Lift cylinder 4 air inlets promote piston 17 and drive piston rod 13, and it is descending along guide cylinder 9 that pulling up-down beam 6 drives the core roller arrangement; And 1 in core pierced in the blank hole, tightly pin mandrel 10 through mandrel locking cylinder 18 simultaneously and move cylinder 22 through mandrel and drive whole lowering or hoisting gear along continuous straight runs and move.Through the work of master cylinder 19, make the ring blank carry out radial rolling simultaneously at king roller 21 and 1 of mandrel.For mandrel is rotated easily, fastening bolt 10 is integrated 3 of core roller 1 and connecting axles, and rolling bearing 11 is installed above that.
The above only is the preferred implementation of the utility model; Should be understood that; For those skilled in the art; Under the prerequisite that does not break away from the utility model know-why, can also make some improvement and retouching, these improvement and retouching also should be regarded as the protection domain of the utility model.
Claims (3)
1. the automatic hoisting mechanism of a flange ring milling train core roller; It is characterized in that said mechanism comprises that base, connecting axle, up-down cylindrical shell, up-down beam, core roller, lift cylinder, guide cylinder, rolling bearing, core roller locking cylinder, core roller move cylinder, master cylinder and displacement transducer; One end of said lift cylinder is fixed on the base, and the other end is connected with the up-down beam through bearing pin; Said up-down beam connects as one up-down cylindrical shell, core roller through connecting bolt; Said up-down cylindrical shell and guide cylinder are slidingly connected; Said core roller is fixed through trip bolt and connecting axle; Said rolling bearing be positioned at connecting axle and be arranged on the core roller around; On said lift cylinder, displacement transducer is housed, said displacement transducer is connected with the controller of flange ring milling train; Said mandrel moves cylinder and is connected with the core roller is vertical; Said core roller locking cylinder moves with mandrel that cylinder is vertical to be connected.
2. the automatic hoisting mechanism of flange ring milling train core roller as claimed in claim 1 is characterized in that said lift cylinder comprises flange, cylinder head, piston rod, cylinder body, sealing ring and piston; Said flange is fixed on cylinder head in the cylinder body; Said piston rod, sealing ring and piston are positioned at cylinder body; The end that said piston is positioned at the cylinder body opening is connected through sealing ring with piston rod.
3. the automatic hoisting mechanism of flange ring milling train core roller as claimed in claim 1 is characterized in that said displacement transducer is connected on the high speed counting module in the single-chip microcomputer in the electric box through shielding line.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201120526132XU CN202398621U (en) | 2011-12-16 | 2011-12-16 | Automatic lifting mechanism for flange ring rolling mill core roller |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201120526132XU CN202398621U (en) | 2011-12-16 | 2011-12-16 | Automatic lifting mechanism for flange ring rolling mill core roller |
Publications (1)
Publication Number | Publication Date |
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CN202398621U true CN202398621U (en) | 2012-08-29 |
Family
ID=46696298
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201120526132XU Expired - Fee Related CN202398621U (en) | 2011-12-16 | 2011-12-16 | Automatic lifting mechanism for flange ring rolling mill core roller |
Country Status (1)
Country | Link |
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CN (1) | CN202398621U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103506396A (en) * | 2013-09-09 | 2014-01-15 | 芜湖汉光立体停车设备有限公司 | Compression roller lifting device with air cylinder return mechanism |
CN107030118A (en) * | 2016-02-04 | 2017-08-11 | Sms集团股份有限公司 | A kind of looping mill and for the method for the core roller for elevating and reducing looping mill |
-
2011
- 2011-12-16 CN CN201120526132XU patent/CN202398621U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103506396A (en) * | 2013-09-09 | 2014-01-15 | 芜湖汉光立体停车设备有限公司 | Compression roller lifting device with air cylinder return mechanism |
CN107030118A (en) * | 2016-02-04 | 2017-08-11 | Sms集团股份有限公司 | A kind of looping mill and for the method for the core roller for elevating and reducing looping mill |
CN107030118B (en) * | 2016-02-04 | 2019-05-28 | Sms集团股份有限公司 | A kind of method of looping mill and the core roller for elevating and reducing looping mill |
US10722933B2 (en) | 2016-02-04 | 2020-07-28 | Sms Group Gmbh | Ring-rolling machine and method for lifting and lowering the mandrel roll of a ring-rolling machine |
US10882097B2 (en) | 2016-02-04 | 2021-01-05 | Sms Group Gmbh | Ring-rolling machine and method for lifting and lowering the mandrel roll of a ring-rolling machine |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120829 Termination date: 20141216 |
|
EXPY | Termination of patent right or utility model |