CN202395586U - Motor - Google Patents
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- CN202395586U CN202395586U CN2011204977188U CN201120497718U CN202395586U CN 202395586 U CN202395586 U CN 202395586U CN 2011204977188 U CN2011204977188 U CN 2011204977188U CN 201120497718 U CN201120497718 U CN 201120497718U CN 202395586 U CN202395586 U CN 202395586U
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- bearing
- insulator
- ball bearing
- circuit board
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Abstract
The utility model provides a motor, aiming at realizing multiple purposes and better reducing the manufacturing cost of motors. The motor comprises a rotational part, a pair of spherical bearings, a static part, an isolating article and an elastic component, wherein the rotational part is provided with an axis taking the central axis facing the vertical direction as the center, and is capable of rotating by taking the central axis as the center; the pair of spherical bearings is separated up and down, and the rotational part is supported so as to rotate; the static part is provided with an approximately cylindrical bearing holding part taking the central axis as the center, and a pair of spherical bearings are arranged at the inner lateral plane of the bearing holding part; the isolating article is fixed at the inner lateral plane of the bearing holding part between the pair of spherical bearings; the elastic component is arranged in the bearing holding part and is clamped between the outer ring of one spherical bearing at one side and the isolating article; the isolating article is provided with a cylindrical part fixed on the inner lateral plane of the bearing holding part and an annular connecting part which extends to the inner side in the radial direction from the end part of one side of the cylindrical part opposite to the elastic component; an annular contact part is contacted with the elastic component; and the end part of the other side of the cylindrical part is contacted with the outer ring of the spherical bearing at the other side.
Description
Technical field
The utility model relates to the electrodynamic type motor.
Background technology
In technology in the past, in office equipment such as photocopier and all-in-one multifunctional machine, adopt inner-rotor type motor usually as drive source.In this motor, be provided with outer cover and casing roughly cylindraceous that the round-ended cylinder shape is roughly arranged.Inboard in the cylindrical portion of outer cover is provided with stator.Casing is supported on the bottom central part of outer cover.Maintain bearing in the casing.
Yet; When using location precompressed conduct that ball bearing is applied the method for precompressed; Can consider following scheme; That is, in the stage portion of cylindrical portion setting, the outer ring of two ball bearings that are positioned at upside and downside is contacted in the axial direction respectively with the upper and lower of stage portion towards the ring-type of radially inner side through punching press.But, because need guarantee the axiality between the upper and lower of out of roundness and cylindrical portion of cylindrical portion, so that the mould of outer cover part becomes is complicated.And, when positioning precompressed, owing to need the special precision that improves the axial length of stage portion, so manufacturing cost also can increase.
The utility model content
The utility model designs in order to solve above-mentioned problem, and purpose is to reduce the manufacturing cost of motor more.
The exemplary motor of the utility model comprises rotating part, pair of ball bearing, stationary part, spacer, elastomeric element; Above-mentioned rotating part has with the central axis towards above-below direction and is the roughly columned axle at center and is the center rotation with above-mentioned central axis; Above-mentioned pair of ball bearing separates up and down; And above-mentioned rotating part is supported for and can rotates; It is the bearing maintaining part roughly cylindraceous at center that above-mentioned stationary part has with above-mentioned central axis; And the medial surface in above-mentioned bearing maintaining part disposes above-mentioned pair of ball bearing; Above-mentioned spacer is fixed on the medial surface of above-mentioned bearing maintaining part and is shaped by punch process between above-mentioned pair of ball bearing, above-mentioned elastomeric element is configured in the above-mentioned bearing maintaining part and is clipped between the outer ring and above-mentioned spacer of ball bearing of a side, above-mentioned spacer have on the above-mentioned medial surface that is fixed on above-mentioned bearing maintaining part cylindrical portion and from above-mentioned cylindrical portion with the ring-type contact site of the opposed side end of above-mentioned elastomeric element to the radially inner side extension; Above-mentioned ring-type connecting portion contacts with above-mentioned elastomeric element in the axial direction, and the end side of above-mentioned cylindrical portion contacts with the ball bearing outer ring of opposite side in the axial direction.
According to the utility model, can reduce the manufacturing cost of motor more.
Description of drawings
Fig. 1 is the front view of the motor of the 1st execution mode.
Fig. 2 is the cutaway view of motor.
Fig. 3 is the cutaway view of motor.
Fig. 4 is the vertical view of the motor before the mounting circuit boards.
Fig. 5 is the vertical view that the part of stator is amplified expression.
Fig. 6 is the cutaway view of motor.
Fig. 7 is the vertical view of other examples of expression upper portion insulator.
Fig. 8 a is the cutaway view of another other examples of expression upper portion insulator.
Fig. 8 b is the cutaway view of another other examples of expression upper portion insulator.
Fig. 9 is the cutaway view of part of the motor of other examples of expression.
Figure 10 is the cutaway view of the motor of the 2nd execution mode.
Figure 11 is the vertical view of the motor before the mounting circuit boards.
Figure 12 is the stereogram of cap member.
Figure 13 is the stereogram of cap member.
Figure 14 is the cutaway view of expression stator, circuit board and cap member.
Figure 15 is the vertical view of the motor before the mounting cap parts.
Figure 16 is the figure of the state before the mounting cap parts of motor of expression the 3rd execution mode.
Figure 17 is the cutaway view of expression stator, circuit board and cap member.
Figure 18 is the cutaway view of the motor of the 4th execution mode.
Figure 19 is the cutaway view of the part of expression motor.
Figure 20 is the cutaway view of the primitive part of expression spacer.
Figure 21 is the cutaway view of expression spacer.
(symbol description)
1,1a, 1b motor
3 leads
5 binding agents
11 rotating parts
15,15a cap member
Ball bearing on 16
17 times ball bearings
31 common wires
41~43 accommodation spaces
61 spacers
62 wavy spring packing rings
111
112 rotor retainers
113 rotor magnets
121 outer cover parts
122 stators
123 circuit boards
131 upper bearing (metal)s
132 lower bearings
156 (cap member) medial surface
162,172 outer rings
221 inner cylinder portion
225 (inner cylinder portion) medial surface
231 stator cores
232,232a insulator
233 coils
241 iron core yokes
242 tooth portions
251 upper portion insulators
261 outside protuberances (iron core yoke covering part)
270 (the upper portion insulator) lateral surface
273 (the upper portion insulator) medial surface
411,421 recesses
431 slits
611 cylindrical portion
612 ring-type contact sites
615 (cylindrical portion) lateral surface
The 615a section
615b (lateral surface) position
The J1 central axis
Embodiment
In this specification, the upside of the Fig. 1 on the central axial direction of motor simply is called " upside ", downside simply is called " downside ".In addition, above-below direction is not represented position relation and the direction when packing physical device into.And the direction that will be parallel to central axis is called " axially ", will be radially simply being called of center " radially " with the central axis, will be circumferentially simply being called of center " circumferentially " with the central axis.
(the 1st execution mode)
Fig. 1 is the front view of motor 1 of the 1st execution mode of the utility model example.Fig. 2 and Fig. 3 are the cutaway views of motor 1.Motor 1 is used as the drive source of office equipment such as photocopier, printer, all-in-one multifunctional machine.Motor 1 is an inner-rotor type motor.
As shown in Figure 2, motor 1 has rotating part 11, stationary part 12, as two sleeve bearings 131,132 of bearing and encoder 14, cap member 15.Rotating part 11 can be the center rotation with the central axis J1 towards above-below direction.In Fig. 2, rotating part 11 is positioned at the downside of stationary part 12, and output shaft is towards downside.
Sleeve bearing 131,132 is fixed on stationary part 12.Sleeve bearing 131,132 is supported for rotating part 11 can rotate.Sleeve bearing 131,132 is the oil-containing sleeve.Below, with the sleeve bearing that is disposed at upside in two sleeve bearings simply be called " upper bearing (metal) 131 ", the sleeve bearing that is disposed at downside simply is called " lower bearing 132 ".And cap member 15 is has lid roughly cylindric.The top of cap member 15 covering stators 122.Cap member 15 is formed by the resin as insulating material.Cap member 15 also can be formed by the insulating material beyond the resin.Encoder 14 is positioned at cap member 15.
Rotating part 11 has axle 111, rotor retainer 112, rotor magnet 113.It is roughly cylindric that axle 111 is with central axis J1 that the center is.Axle 111 is rotatably supported by upper bearing (metal) 131 and lower bearing 132.Rotor retainer 112 is installed on the side opposite with outlet side of axle 111.Rotor retainer 112 has a fixed part 211, linking part 212, cylindrical portion 213.The axle fixed part 211 of rotor retainer 112 is fixed on the axle 111 at the upside of upper bearing (metal) 131.Linking part 212 extends to radial outside from the upper end of axle fixed part 211.Cylindrical portion 213 is extended to downside from the outer rim of linking part 212.Rotor magnet 113 is fixed on the lateral surface of cylindrical portion 213.Rotor magnet 113 is cylindric.And rotor magnet 113 also can be circular-arc a plurality of magnet when overlooking and form along circumferential array.Rotor retainer 112 forms through thin plate is carried out punch process.Thin plate is formed by for example metal magnetic body.
Between axle fixed part 211 and upper bearing (metal) 131, be provided with resinous two resin plates 214.On the axle 111, backstopping assembly 215 is installed at the downside of lower bearing 132.Can prevent that through axle fixed part 211 and backstopping assembly 215 axle 111 from moving towards above-below direction.
As shown in Figure 3, stationary part 12 has outer cover part 121, stator 122, circuit board 123.Outer cover part 121 has inner cylinder portion 221, urceolus portion 222 and bottom 223.It is roughly cylindric that inner cylinder portion 221 and urceolus portion 222 all are with central axis J1 that the center is, and arranged coaxial.Bottom 223 connects the lower end of urceolus portion 222 and the lower end of inner cylinder portion 221.223 are provided with to be used for motor 1 is installed in and require locational a plurality of installing hole 224 in the bottom.Inner cylinder portion 221 keeps upper bearing (metal) 131 and lower bearing 132 at medial surface 225.That is to say that inner cylinder portion 221 is the bearing maintaining part.In this execution mode, upper bearing (metal) 131 is supported on medial surface 225 with lower bearing 132.Urceolus portion 222 is through medial surface 226 support stator 122.Outer cover part 121 is by the moulding through punch process of a metallic sheet material.Be preferably outer cover part 121 and be electroconductive component.And more preferably outer cover part 121 is a magnetic.
As shown in Figure 4, the another kind of upper portion insulator 251 is for have towards the outstanding protuberance 266 of radial outside on side-prominent 261 the lateral surface 270 outside.Lateral surface 270 also can be the lateral surface of upper portion insulator 251.Also have a kind of for having through hole 267 with outside protuberance 261 up/down perforations to stator core 231.The upper portion insulator 251 of these 3 kinds of shapes upwards is being arranged in 3 groups week.As shown in Figure 3, pin 265 is inserted in the hole that is formed on the circuit board 123, and is welded on the circuit board 123.In Fig. 3, the pin 265 before the welding dots.
On above-below direction, the position consistency of the upper end 227 of the urceolus portion 222 of the position of the upper surface of stator core 231 and outer cover part 121.Therefore, the intensity that can not make stator core 231 be fixed on urceolus portion 222 reduces, and can be with the minimized height of urceolus portion 222.The lateral surface 270 of upper portion insulator 251 is positioned at the position of more leaning on radial outside than the medial surface 226 of urceolus portion 222 at the upside of urceolus portion 222.Preferred lateral surface 270 is not positioned at the position of more leaning on radial outside than the lateral surface of urceolus portion 222.The outside protuberance 263 of lower portion insulator 252 contacts with bottom 223.Contact with bottom 223 through outside protuberance 263, can be easily with stator 122 location.The lower end of the lateral surface 270 of upper portion insulator 251 and the upper end of urceolus portion 222 227 are close at above-below direction.Thus, can reduce lateral surface concavo-convex of motor 1.In addition, the lower end that also can be through making lateral surface 270 and the last end in contact of urceolus portion 222 are located stator 122.
On the other hand, the lower end of cap member 15 is contacted with the outside protuberance 261 of upper portion insulator 251 from upside.As shown in Figure 1, upper portion insulator 251 exposes to radial outside at the upside of urceolus portion 222.That is to say outer cover part 121 and cap member 15 and the incomplete short transverse part that covers motor 1.Thus, the height of urceolus portion 222 is compared step-down with the motor of identical size.As shown in Figure 4, outside protuberance 261 was present on circumferentially full week.The both sides that make progress in week 269 of outside protuberance 261 have overlooks the circumferentially outstanding side extensions 272 of Shi Chengxiang.Side extensions 272 overlaps from top to bottom diametrically.In other words, the upside in urceolus portion 222, the circumferential both sides 269 of each upper portion insulator 251 overlap with adjacent upper portion insulator 251 diametrically.Thus, forming motor 1 that labyrinth structure and insulator 232 expose can suppress dust and get into inner.
In addition,, compare, can reduce manufacturing cost with the situation that spacer etc. and mounting cap parts 15 are set in addition through outside protuberance 261 is set at insulator 232.In motor 1,, then can not guarantee installation strength owing to the influence of resinous insulator 232 if be provided for installation portion to the equipment installation at upside.But because in motor 1,223 are provided with installing hole 224 in the bottom, output shaft is side-prominent downwards, so can guarantee installation strength.Further, be not arranged on the opposition side with output shaft through circuit board 123 and encoder 14 not being arranged on bottom 223, the position that can make stator 122 is near bottom 223, and generation of torque is centered close between the bearing span.
As shown in Figure 3, coil 233 is through forming in each tooth portion lead is multilaminate coiled from the insulator 232.Coil 233 is formed on outside protuberance 261,263 and the inboard protuberance 262 of upper portion insulator 251 and lower portion insulator 252, between 264.The upper end 234 of coil 233 is positioned at the position of more leaning on upside than the upper end 227 of urceolus portion 222.Thus, also need not the urceolus portion 222 of outer cover part 121 be extended to upside even increase the range upon range of thickness of stator 122.
In stator shown in Figure 4 122, corresponding to U phase, V mutually and 1 phase of W mutually from clockwise the 1st, the 4th and the 7th coil 233 of coil 233 beginnings of the lower side of Fig. 4.2nd, the 5th and the 8th coil 233 is corresponding to another phase.3rd, the 6th and the 9th coil 233 is corresponding to a remaining phase.Thus, the coil 233 of each phase of UVW is arranged alternately in week upwards.In each phase, three coils 233 are formed by a continuous lead.Wherein, as long as three coils 233 of each phase are connected, then also can form above-mentioned three coils 233 by multiple conducting wires.
As shown in Figure 5, the mutual twisted of a side end of three leads 3.Thus, coil 233 is Y-connection.That is to say that the lead 3 that forms coil 233 is Y-connection.Below, with being called of three leads 3 " common wire 31 " by the twisted position.Three leads 3 that constitute common wire 31 are derived from three coils 233 of continuous arrangement.As shown in Figure 6, common wire 31 is accommodated in the recess 411 and the space 41 between the circuit board 123 that is formed on upper portion insulator 251.Below, space 41 is called " accommodation space 41 ".In Fig. 6, profile direction is alignd just with the bearing of trend of recess 411.In accommodation space 41, common wire 31 is clipped by upper portion insulator 251 and circuit board 123 in the axial direction.That is to say that upper portion insulator 251 is contacted with common wire 31 with circuit board 123 from above-below direction.More preferably, common wire 31 is pushed down from above-below direction by upper portion insulator 251 and circuit board 123.
The lateral surface of the outside protuberance 263 of lower portion insulator 252 is provided with a plurality of slot part 263a that extend along circumferentially.Connecting the coil 233 of lead 3 and the position 32 of coil 233 is configured in the slot part 263a.As shown in Figure 3, in motor 1, electric current flows to coil 233 from circuit board 123, thereby between coil 233 and rotor magnet 113, produces torque.Thus, rotating part 11 is the center rotation with respect to stator 122 with central axis J1.
When making motor 1, at first, the moulding outer cover part 121 through punch process.Outer cover part 121 can be by a metal band-shaped sheet material at the state compacted under that is connected with the part of this sheet material.Also can only form one by the conglobate sheet material of stamping-out.In other words, outer cover part 121 can be by arbitrary mould molding of progressive die or multiple station die.
Next, the medial surface 225 in the inner cylinder portion 221 of outer cover part 121 be pressed into, fixedly upper bearing (metal) 131 and lower bearing 132.Then, the medial surface 226 in urceolus portion 222 is pressed into, fixes the stator 122 of assembling in addition.
Rotating part 11 is assembling in addition also.Specifically, in rotor retainer 112, be pressed into, fixed axis 111.And rotor magnet 113 is installed in the lateral surface of rotor retainer 112 through binding agent.
In stator 122, as shown in Figure 5, will form in advance UVW each phase coil 233 lead 3 a side end twisted and form common wire 31, common wire 31 is configured in the recess 411 of upper portion insulator 251.Next, circuit board 123 carries from upside and puts on insulator 232.Thus, as shown in Figure 6, form accommodation space 41 between the lower surface of recess 411 and circuit board 123, common wire 31 is accommodated in the accommodation space 41.Because accommodation space 41 is arranged on the outside of tooth portion 242, so can avoid interfering the spiral space of insulator 232.In in the lower surface of circuit board 123 and the district that accommodation space 41 overlaps, the pattern prohibited area that does not form pattern is set.Therefore, common wire 31 can not interfered the pattern on the circuit board 123.
Afterwards, as shown in Figure 3, the soldered circuit board 123 through pin 265 is securely fixed on the insulator 232.On circuit board 123, be connected with lead 3 and ends common wire 31 opposition sides of Fig. 6.In addition, also can be before circuit board 123 be fixed on insulator 232, the above-mentioned end of lead 3 is connected on the circuit board 123.The flat part 142 of encoder 14 is installed at axle 111.At circuit board 123 detecting means 141 is installed.
At last, cap member 15 is installed in the lateral surface 270 of outside protuberance 261 at the upside of urceolus portion 222.At this moment, cap member 15 embeds insulator 232 from upside, and protuberance 266 is crossed to the radial outside strain in the holding section 151 of Fig. 1.And the lower end of the cylindrical portion of cap member 15 is contacted with the top of insulator 232 in the time of in the hole of the central authorities of protuberance 266 embedding holding sections 151, and the top of stationary part 12 is closed.Thus, through utilizing the backstop pawl of strain, cap member 15 can be easy to be installed on the insulator 232.
Fig. 7 is the vertical view of another example of expression upper portion insulator 251.In Fig. 7, the outside protuberance 261 of upper portion insulator 251 links to each other with adjacent outside protuberance 261.Thus, a plurality of upper portion insulators 251 are continuous along circumferentially except that the upside in urceolus portion 222 border.Being positioned on two upper portion insulators 251 at two ends, as Fig. 4, be provided with side extensions 272.That is to say that forming discontinuous border under the state that is installed to stator core 231 between two SI semi-insulation bodies at two ends, on this border, the both sides of two adjacent SI semi-insulation bodies overlap diametrically.Also be formed with labyrinth structure on the border.Through such structure, can suppress dust and get into motor inside.A plurality of lower portion insulators 252 are also the same with upper portion insulator 251, form except that a structure continuous the border.Be provided with the recess 411 as Fig. 5 at a upper portion insulator 251.
The cutaway view of the upper portion insulator 251 when Fig. 8 a hangs down than the position of the upper end 227 of urceolus portion 222 for the position of the upper surface of expression stator core 231.In upper portion insulator 251, the lateral surface 270 of outside protuberance 261 is positioned at the position of more leaning on radial outside than the medial surface 226 of urceolus portion 222 at the upside of urceolus portion 222.Thus, the upper end 227 of upper portion insulator 251 and urceolus portion 222 above-below direction near to or in contact with.In addition, the upper end 234 of coil 233 is positioned at the position of more leaning on upside than the upper end 227 of urceolus portion 222.Outside protuberance 261 is with coil 233 and 222 insulation of urceolus portion.
Fig. 8 b is the cutaway view of the upper portion insulator 251 of the position of upper surface of expression stator core 231 when higher than the position of the upper end 227 of urceolus portion 222.In upper portion insulator 251, be provided with the position 271 of the peripheral part of protuberance 261 to the downside extension from the outside.Position 271 covers the top of the lateral surface of iron core yoke 241.Thus, the upper end 227 of upper portion insulator 251 and urceolus portion 222 above-below direction near or contact.
Because outer cover part 121 moulding through using a plurality of moulds, so the cost of change design is big.In motor 1, shown in Fig. 8 a and Fig. 8 b, only through stator core 231 and insulator 232 are changed the height that just can easily change motor 1.
More than; The structure and the manufacturing process of the motor 1 of the 1st execution mode have been described; Through common wire 31 being accommodated in the recess 411 and the accommodation space 41 between the circuit board 123 that is formed on upper portion insulator 251, need not append miscellaneous part can be easily with common wire 31 and other parts insulation.With common wire 31 downward lateral bucklings and situation about being accommodated in the gap between the front end of adjacent tooth portion 242 are compared, can prevent effectively because common wire 31 perks and contact with miscellaneous part and with the generation of the situation of tooth portion conducting.
And, and the lip-deep situation that common wire 31 is fixed on coil 233 is compared with binding agent, can easily guarantee insulating properties.Can also reduce the assembling number, shorten production operation.
In motor 1,, can easily form accommodation space 41 through recess 411 being set at upper portion insulator 251.Owing to needn't prepare to be used to form the parts of accommodation space 41 in addition, so can reduce component count.Through extending towards direction of recess 411 protuberance 261, can easily common wire 31 be configured in the recess 411 away from coil 233 with coil 233 is opposed from the outside.Because recess 411 is configured in wide 260 of outside protuberance 261, so can easily guarantee the length of recess 411.Because recess 411 extends to the direction with respect to radial skew, so the accommodation space 41 that can extend.Because recess 411 does not extend to the lateral surface 270 of outside protuberance 261, exposes to the outside of motor 1 so can prevent common wire 31.Through in the axial direction common wire 31 being clipped between upper portion insulator 251 and the circuit board 123, can stably keep common wire 31.
Because motor 1 is an inner-rotor type, so can increase the width that insulator 232 makes progress in the footpath at iron core yoke 241 residing positions, can guarantee to be used to be provided with the space of recess 411 easily.Thus, can easily form accommodation space 41.Because accommodation space 41 is positioned at the top of stator 122, contacts with rotating part 11 so can easily prevent common wire 31.In stator 122,, can prevent the growth that common wire 31 is unnecessary near coil 233 through accommodation space 41 is set.And, can easily common wire 31 be accommodated in the accommodation space 41.
In motor 1, as shown in Figure 9, common wire 31 can be in binding agent 5 be configured in accommodation space 41.When assembling motor 1, as shown in Figure 5, common wire 31 is being configured under the state in the recess 411 adhesive stripe-coated 5.Can prevent effectively that through adhesive stripe-coated 5 common wire 31 from extracting from accommodation space 41.And, even the pattern plane of circuit board 123 to accommodation space 41, also can be through binding agent 5 common wire 31 that insulate.Even just in case because mismachining tolerance and assembly error cause the pattern of circuit board 123 to expose in accommodation space, common wire 31 also can insulate.In motor 1, also can with binding agent 5 attached to common wire 31 on after, common wire 31 is configured in the recess 411.In other following execution modes, also can in accommodation space, dispose binding agent.
(the 2nd execution mode)
Figure 10 is the cutaway view of motor 1a in the 2nd execution mode of the utility model example.Motor 1a has and cap member shown in Figure 1 15 variform cap member 15a.Cap member 15a is formed by insulating material such as resins.And in motor 1a, stator 122 has and insulator shown in Figure 3 232 variform insulator 232a.Other the structure roughly motor 1 with the 1st execution mode is identical, representes with same-sign.
Figure 11 is the vertical view of stator 122 shown in Figure 10.Insulator 232a is roughly circular parts.In insulator 232a; The part of the first half that covers upper surface and the side of each tooth portion 242 is a upper portion insulator 251, and the outside protuberance 261 of each upper portion insulator 251 is mutually continuous with the outside protuberance 261 of adjacent upper portion insulator 251.Shown in figure 10, the lower end of the lateral surface 270 of upper portion insulator 251, just near the lower end at the position the lateral surface 270 of outside protuberance 261 contacts with the upper end 227 of the urceolus portion 222 of outer cover part 121 on central axis J1 direction.Lower portion insulator 252 separates with outer cover part 121 and is positioned at bottom 223 upside.
Figure 12 is the stereogram of cap member 15a.Cap member 15a is has lid roughly cylindric.Cap member 15a has side wall portion 152, upper cover part 153 and a plurality of holding section 151.Upper cover part 153 is the discoideus position of extending diametrically.Side wall portion 152 is to the position roughly cylindraceous that downside extends from the outer end of upper cover part 153.Side wall portion 152 has a plurality of slot parts 154.In this execution mode, be provided with three holding sections 151 and three slot parts 154.Side wall portion 152 comprises that the thickness of slot part is roughly certain.Be provided with groove end face 155 with central axis J1 approximate vertical in the bottom of a plurality of slot parts 154.Groove end face 155 is positioned at the position of more leaning on upside than circuit board 123.
A plurality of holding sections 151 are outstanding downwards from side wall portion 152 at the downside of a plurality of slot parts 154.Holding section 151 is at the upside of the urceolus portion 222 of outer cover part 121, engages with protuberance 266 (with reference to Fig. 1) on the lateral surface 270 that is located at outside protuberance 261.Thus, cap member 15a is fixed on the insulator 232a.
Shown in figure 10, cap member 15a surrounds the periphery of circuit board 123.Thus, can suppress dust from getting in the cap member 15a between cap member 15a and the circuit board 123.In addition, the major part of the side of circuit board 123 is covered by cap member 15a, but the part of the side of circuit board 123 is exposed from cap member 15a.
Figure 13 is for representing the stereogram after the counter-rotating up and down of cap member 15a shown in figure 12.In the bottom of side wall portion 152, be the end of the upside of Figure 13, be provided with the recess 421 that extends to radial outside from medial surface 156.Recess 421 is towards upside, promptly recessed towards the downside of Figure 13.Shown in figure 14, in motor 1a, be formed with accommodation space 42 between the upper surface of circuit board 123 and the recess 421.The end of the common wire 31 of stator 122 remains in the accommodation space 42.In accommodation space 42, the end of common wire 31 is clipped between cap member 15a and the circuit board 123 in the axial direction.The zone that overlaps with the accommodation space 42 of the upper surface of circuit board 123 is not for forming the pattern prohibited area of pattern.Thus, common wire 31 can not interfered the pattern on the circuit board 123.In order to prolong accommodation space 42, recess 42 also can be with respect to radial skew.
The assembling flow path of motor 1a and motor 1 are roughly the same.In motor 1a, shown in figure 15 after outer cover part 121 is installed rotating part 11, stationary part 12 and upper bearing (metal) 131 and lower bearings 132, the position of common wire 31 through the nick shaped of circuit board 123 exported to upside.And, the position alignment of recess 421 of end and the cap member 15a shown in Figure 13 of common wire 31 is fixed on cap member 15a on the insulator 232a.
At this moment, to the groove end face 155 of the slot part shown in Figure 12 154 of downside pressure cap parts 15a.Because the upper cover part 153 of cap member 15a is not pressed, so can prevent the distortion of upper cover part 153.And,,, can easily cap member 15a be fixed on the insulator 232 so the power that applies to groove end face 155 is prone to be passed to holding section 151 because holding section 151 is arranged on the downside of slot part 154.In addition, also can be near the position downside is pushed the slot part 154 of upper cover part 153.At this moment, owing to improved the intensity of side wall portion 152 through the groove side of slot part 154, so can prevent the distortion of cap member 15a.
In the 2nd execution mode,, also can easily common wire 31 and miscellaneous part be insulated so need not append miscellaneous part because common wire 31 is accommodated in the accommodation space 42.In motor 1a, owing to be provided with recess 421 at cap member 15a, so can easily form accommodation space 42.Because common wire 31 is sandwiched between cap member 15a and the circuit board 123 in the axial direction, so can stably keep common wire 31.
(the 3rd execution mode)
Figure 16 is the vertical view of the motor of the 3rd execution mode, and the state behind the cap member 15 is taken off in expression.In the motor of the 3rd execution mode, be provided with from the outer rim of circuit board 123 to slit 431 that radially inner side extends.Other structure is identical with the motor 1 of the 1st execution mode.Shown in figure 17, through slit 431 is set, between upper portion insulator 251 and cover 15, be formed with accommodation space 43 in the axial direction.In the upper surface and lower surface of circuit board 123, the peripheral region in slit 431 is not for forming the pattern prohibited area of pattern.In addition, when circuit board 123 is multilager base plate, forming on each layer of pattern, in the slit 431 be formed with the pattern prohibited area on every side.When the assembling of motor 1, common wire 31 is configured in the accommodation space 43 via slit 431.In order to prolong accommodation space 43, slit 431 also can be with respect to radial skew.In the 3rd execution mode, also the same with the 1st execution mode, need not append parts can be easily with the parts insulation of common wire 31 with other.And, through the position of being clamped slit 431 is set by cap member 15 and upper portion insulator 251 at circuit board 123, can easily form accommodation space 43.
(the 4th execution mode)
Figure 18 is the cutaway view of the motor of the 4th execution mode.Motor 1b has the pair of ball bearing 16,17 as bearing.Ball bearing 16,17 separates up and down.The ball bearing 16 of the upside of Figure 18 (below be called " go up ball bearing 16 ".) with the state configuration of matched in clearance inboard on the top of inner cylinder portion 221.That is to say that the outer ring 162 of last ball bearing 16 is the matched in clearance state in the inboard on the top of inner cylinder portion 221.The inner ring 161 of last ball bearing 16 is pressed into, is fixed on the axle 111.The ball bearing 17 of downside (below be called " following ball bearing 17 ".) be the matched in clearance state in the inboard of the bottom of inner cylinder portion 221.That is to say that the outer ring 172 of following ball bearing 17 is the matched in clearance state in the inboard of the bottom of inner cylinder portion 221.The bottom of following ball bearing 17 is more side-prominent slightly downwards than inner cylinder portion 221.In the equipment that carries motor 1b, be entrenched in through the bottom of ball bearing 17 down in the hole portion of mounting object of motor 1b, carry out the location of motor 1b with respect to mounting object.Thus, need on motor 1b, not be provided for being entrenched in parts in the hole portion of mounting object in addition.The inner ring 171 of following ball bearing 17 is pressed into, is fixed on the axle 111.
In stationary part 12,, between last ball bearing 16 and following ball bearing 17, dispose spacer 61 and as the wavy spring packing ring 62 of elastomeric element in the inboard of inner cylinder portion 221.In Figure 18, the diagram of the parallel oblique line of the section of omission wavy spring packing ring 62.And, dot the position of the inboard of wavy spring packing ring 62.Other structures of motor 1b and the motor 1 of the 1st execution mode are roughly the same.That is to say that the same with Fig. 6, the common wire 31 of coil 233 is accommodated in the recess 411 and the accommodation space 41 between the circuit board 123 that is formed on upper portion insulator 251.Thus, can be without other the parts that append easily with common wire 31 and other parts insulation.
Shown in figure 19, spacer 61 has cylindrical portion 611 and ring-type contact site 612.In Figure 19, also show the position of the inboard of ring-type contact site 612 and wavy spring packing ring 62.Spacer 61 moulding through punch process.The cylindrical portion 611 of spacer 61 is pressed into, is fixed on the medial surface 225 of inner cylinder portion 221.The bottom 616 of cylindrical portion 611 contacts with the outer ring 172 of following ball bearing 17 in the axial direction.Upper end 617 is opposed with wavy spring packing ring 62 in the axial direction.Ring-type contact site 612 extends to radially inner side from the upper end 617 of cylindrical portion 611.Hole portion 614 in the inboard of ring-type contact site 612 inserts axle 111.Wavy spring packing ring 62 is clipped between the ring-type contact site 612 of outer ring 162 and spacer 61 of ball bearing 16.The top of wavy spring packing ring 62 contacts with the bottom of the outer ring 162 of last ball bearing 16 in the axial direction.The bottom of wavy spring packing ring 62 contacts with the upper surface of ring-type contact site 612 in the paper inboard of Figure 19 in the axial direction.
In last ball bearing 16, the elastic force through wavy spring packing ring 62 has the power towards upside to outer ring 162 effects.Like this, through to the so-called constant precompressed of last ball bearing 16 effects, can guarantee to go up the rigidity of ball bearing 16.In motor 1b, through using wavy spring packing ring 62 as elastomeric element, the ball bearing 16 that can easily make progress applies big precompressed.In following ball bearing 17, by cylindrical portion 611 to the power of outer ring 172 effects towards downside.In following ball bearing 17,, guarantee the rigidity of ball bearing 17 down also through the constant precompressed of effect.Through guaranteeing to go up the rigidity of ball bearing 16 and following ball bearing 17, when motor 1b drove, last ball bearing 16 and following ball bearing 17 be back shaft 111 stably, prevented the vibration of axle 111.Therefore, vibration and generation of noise have been reduced.And, can prolong life-span of ball bearing 16,17.
Next, the flow process of making spacer 61 is described.At first, shown in figure 20 on the sheet material of metal, having molded through punching press covered position cylindraceous.Below, these parts are called " primitive part 61a ".The cylindrical portion 611 of the spacer 61 of corresponding Figure 19 in position cylindraceous of primitive part 61a.Below, this position is described as cylindrical portion 611.Next, punching is carried out to the central portion of the discoideus cap 613 of radially inner side extension in the top from cylindrical portion 611, circular hole portion 614 is set.In cap 613, the ring-type contact site 612 of the corresponding Figure 19 in the position around the hole portion 614.
After hole portion 614 is set, near the bottom 616 that cuts off cylindrical portion 611, cylindrical portion 611 is separated with other positions of primitive part 61a with cap 613.Shown in figure 21,616 form slightly in the bottom of cylindrical portion 611, just repair residual portion to the outstanding position of radial outside.In Figure 21, this position of outstanding expression.The lateral surface 615 of cylindrical portion 611 616 has section 615a in the bottom.Section 615a is positioned at the position of more leaning on radial outside than other positions 615b of lateral surface 615.
Next, the parts after separating are sent into grinding groove, cylinder is carried out on these surfaces grind.Thus, shown in double dot dash line among Figure 21, the maximum diameter of other positions 615b of the maximum diameter of section 615a and lateral surface 615 is roughly the same.Thus, shown in figure 19, lateral surface 615 integral body of cylindrical portion 611 are contacted with the medial surface 225 of inner cylinder portion 221.And, when cylindrical portion 611 is pressed into inner cylinder portion 221,, can prevent or suppress the damage of the medial surface 225 of inner cylinder portion 221 through repairing residual portion.
More than; Motor to the 4th execution mode is illustrated; But have in the inboard of the upper and lower of cylindrical portion under the situation of motor of two ball bearings that axle is supported,, then need the high accuracy of the internal diameter of cylindrical portion if the outer ring of ball bearing is pressed into, is fixed on cylindrical portion.So the mould that is used to make the outer cover part that comprises cylindrical portion becomes complicated, expenses such as the manufacturing of mould and maintenance also increase.To this, in motor 1b since last ball bearing 16 and following ball bearing 17 with the state configuration of matched in clearance in inner cylinder portion 221, so need not form the medial surface 225 of inner cylinder portion 221 accurately, can suppress the expense of the mould of outer cover part 121.Therefore, can reduce the manufacturing cost of motor 1b.In addition, as long as can easily insert in the inner cylinder portion 221 with following ball bearing 17, then also can be pressed into gently in the inner cylinder portion 221 with following ball bearing 17 going up ball bearing 16 with going up ball bearing 16.
Yet; Utilizing the location precompressed when applying the method for precompressed to ball bearing; Can consider through punching press in the stage portion of cylindrical portion setting towards the ring-type of radially inner side, and the scheme that the outer ring of two ball bearings that are positioned at upside and downside is contacted with the upper and lower of stage portion respectively in the axial direction.But, because need guarantee the axiality between the upper and lower of out of roundness and cylindrical portion of cylindrical portion, so that the mould of outer cover part becomes is complicated.And owing to when locating precompressed, need the special precision that improves the axial length of stage portion, manufacturing cost also increases thereupon.
In the ball bearing 16, outer ring 162 is applied in precompressed through contacting with wavy spring packing ring 62 on motor 1b, and in following ball bearing 17, outer ring 172 is applied in precompressed through contacting with the spacer that is fixed in inner cylinder portion 221 61.Thus, can simplify the shape of inner cylinder portion 221, prevent that mould from becoming complicated.Therefore, can further reduce the manufacturing cost of motor 1b.And, in motor 1b, compare with the situation of utilizing the location precompressed, can allow the axial site error of ball bearing 16 and following ball bearing 17 to a certain extent through wavy spring packing ring 62, so can easily carry out the assembling of motor 1b.
In motor 1b, owing to use punch components, make spacer 61 so compare with cutting part as spacer 61 marked downly, can further reduce the manufacturing cost of motor 1b.And easily the volume production spacer 61.Under the situation of the spacer of resin, sometimes because the load of spacer and variation of temperature are made the spacer deterioration, and spacer and inner cylinder portion be connected the power reduction.So, may cause that spacer leaves from inner cylindrical portion.In motor 1b, through the spacer 61 that utilizes metal, can fully guarantee connection power, and can improve the reliability of motor 1b.
More than, the execution mode of the utility model is illustrated, but this execution mode is not limited to above-mentioned execution mode, can carry out various changes.For example, in the 3rd execution mode, also can opening be set at the position of being clamped of circuit board 123 by upper portion insulator 251 and cap member 15.Thus, can form accommodation space 43 in the position that opening is set.
In the 1st execution mode, as long as common wire 31 remains in the accommodation space 41 effectively, then common wire 31 need not and must be clamped by upper portion insulator 251 and circuit board 123.Likewise, in the 2nd execution mode, common wire 31 also need not and must be clamped with cap member 15a by circuit board 123.
In the 3rd execution mode, can 431 downward side-prominent protuberances be set towards the slit in the lower end of cap member 15.And, also can be in the outside of upper portion insulator 251 upper end of protuberance 261, the 431 side-prominent protuberances that make progress are set towards the slit.At least one side through at cap member 15 and upper portion insulator 251 is provided with protuberance, even under the thick situation of circuit board 123, also can clamp common wire 31 at above-below direction by cap member 15 and upper portion insulator 251.When circuit board 123 is provided with opening too.
In the 4th execution mode, identical with the 2nd execution mode, also can between the upper surface of recess on the bottom of the side wall portion that is located at cap member 15 152 and circuit board 123, form accommodation space 42.And, identical with the 3rd execution mode, also can between upper portion insulator 251 and cap member 15, form accommodation space 43 through the slit being set at circuit board 123.
In above-mentioned the 1st to the 3rd execution mode, upper bearing (metal) 131 also can be a ball bearing with lower bearing 132.At this moment, upper bearing (metal) 131 is fixed on inner cylinder portion with lower bearing 132 through for example binding agent 221.As encoder 14, also capable of using for example to have with central axis J1 be the parts of the flat part cylindraceous 142 at center.Encoder 14 can not installed yet.Circuit board 123 also can be installed in insulator 232,232a through the whole bag of tricks beyond the welding.
In the 4th execution mode, also can make wavy spring packing ring 62 be clipped in down between the outer ring 172 and spacer 61 of ball bearing 17 through in inner cylinder portion 221, wavy spring packing ring 62 being configured in the downside of spacer 61.At this moment, spacer 61 reverses up and down, from contacting with wavy spring packing ring 62 in the axial direction to the ring-type contact site 612 that radially inner side extends with the bottom of wavy spring packing ring 62 opposed cylindrical portion 611.The upper end of cylindrical portion 611 contacts with the outer ring 162 of last ball bearing 16 in the axial direction.That is to say that wavy spring packing ring 62 can be clipped between the outer ring and above-mentioned spacer of a ball bearing in upper bearing (metal) 16 and the lower bearing 17 in inner cylinder portion 221.At this moment, spacer 61 has the ring-type contact site 612 that extends to radially inner side with wavy spring packing ring 62 opposed ends from cylindrical portion 611.And ring-type contact site 612 contacts with wavy spring packing ring 62 in the axial direction, and the other end of cylindrical portion 611 contacts with the outer ring of another ball bearing in the axial direction.
The outer ring 162 of last ball bearing 16 also can be fixed on the inner cylinder portion 221 through binding agent.The outer ring 172 of following ball bearing 17 too.The inner ring 161 of last ball bearing 16 can be fixed on the axle 111 through bonding, also can and be pressed into through bonding to be fixed on the axle 111.The inner ring 171 of following ball bearing 17 too.Also can use the spring of leaf spring such as disk spring or other kinds to replace the wavy spring packing ring as elastomeric element.Elastomeric element by moulding such as resins also capable of using.
In the manufacturing of spacer 61, for example, make that through mode the bottom 616 of cylindrical portion 611 is more crooked than other position to the surperficial application of force, the maximum diameter of other positions 615b of the also comparable lateral surface 615 of the maximum diameter of section 615a is little.Like this, in spacer 61, the maximum diameter of section 615a is littler than the maximum diameter of this other position 615b, and is perhaps identical.In the processing of section 615a, the attrition process beyond cylinder also capable of using grinds also can be used other the whole bag of tricks perhaps to the punch process beyond the mode of the surperficial application of force.
In the 4th execution mode, also can in inner cylinder portion 221, keep the ball bearing more than three.At this moment, also can apply precompressed through spacer 61 and wavy spring packing ring 62 to the pair of ball bearing that separates up and down.Thus, compare, can simplify the shape of inner cylinder portion 221 with the situation that stage portion comes to apply precompressed to ball bearing is set in inner cylinder portion 221.
In the above-described embodiment, circuit board 123 also can not be clipped between the upper surface of outside protuberance 261 of cap member 15,15a and insulator 232,232a.Insulator 232,232a can not contact with outer cover part 121 on central axis J1 direction yet.The inner cylinder portion 221 of outer cover part 121 also can be with bottom 223 and 222 moulding by punch process of urceolus portion.For example, can the inner cylinder portion 221 that formed by resin etc. be pressed into bottom 223.
The assembling sequence of motor 1,1a, 1b can carry out various changes within the bounds of possibility.Axle 111 also can be connected through cut is integrally formed with rotor retainer 112.
In the motor 1 of the 1st execution mode; As long as the both sides 269 of the outside protuberance 261 of all upper portion insulators 251 overlap with other outside protuberance 261 diametrically, then the outside protuberance 261 of upper portion insulator 251 needn't be in contact with one another each other.The shape of both sides 269 also can be the concaveconvex structure beyond the side extensions 272.In Fig. 7, outside protuberance 261 also can be discontinuous more than two places.Continuous along circumferentially through plural at least upper portion insulator 251 at the upside of urceolus portion 222, the inhibition of the entering of raising dust.
As long as can the turning circuit plate 123 with outer cover part 121, then also can use the conductive elastic parts beyond the helical spring 268.For example, can use conducting rubber or leaf spring.Further, as long as can be electrically connected circuit board 123, then also can use inelastic electroconductive component to replace helical spring 268.That is to say that circuit board 123 is through electroconductive component and the direct or indirect conducting of outer cover part.
With the common wire 31 of above-mentioned execution mode and the method for miscellaneous part insulation, also applicable to the outer-rotor type motor of rotating part 11 in the outer sideway swivel of stator 122.And motor 1,1a, 1b also can be used for the various device beyond the office equipment.
The structure of above-mentioned execution mode and each variation can appropriate combination under not conflicting situation.
The utility model can be as the motor of various uses.
Claims (3)
1. a motor is characterized in that, said motor comprises:
Rotating part, it has with the central axis towards above-below direction is the roughly columned axle at center, and can be the center rotation with said central axis;
The pair of ball bearing, they separate up and down, and said rotating part is supported for and can rotates;
Stationary part, it has with said central axis is the bearing maintaining part roughly cylindraceous at center, and disposes said pair of ball bearing at the medial surface of said bearing maintaining part;
Spacer, it is fixed on the medial surface of said bearing maintaining part between said pair of ball bearing, and passes through punch process and be shaped; And
Elastomeric element, it is configured in the said bearing maintaining part, and is clipped between the outer ring and said spacer of ball bearing of a side;
Said spacer comprises:
Cylindrical portion, it is fixed on the said medial surface of said bearing maintaining part; And
The ring-type contact site, it extends to radially inner side with the opposed side end of said elastomeric element from said cylindrical portion;
Said ring-type contact site contacts with said elastomeric element in the axial direction, and the end side of said cylindrical portion contacts with the outer ring of the ball bearing of opposite side in the axial direction.
2. motor as claimed in claim 1 is characterized in that,
Said elastomeric element is the wavy spring packing ring.
3. motor as claimed in claim 2 is characterized in that,
The lateral surface of said cylindrical portion has section in said end side,
The maximum diameter of said section is littler than the maximum diameter at other positions of said lateral surface, perhaps identical.
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JP2010269589 | 2010-12-02 | ||
JP2010-269589 | 2010-12-02 | ||
JP2011-130558 | 2011-06-10 | ||
JP2011130558A JP5896333B2 (en) | 2010-12-02 | 2011-06-10 | motor |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103683683A (en) * | 2012-09-12 | 2014-03-26 | 株式会社电装 | Rotational position sensing apparatus |
CN111146884A (en) * | 2018-11-06 | 2020-05-12 | 日本电产株式会社 | Motor and vehicle |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102382057B1 (en) | 2017-08-09 | 2022-04-04 | 삼성전자주식회사 | Suction motor and vacuum cleaner having the same |
WO2019065339A1 (en) * | 2017-09-29 | 2019-04-04 | 日本電産サーボ株式会社 | Motor |
JP7145613B2 (en) * | 2018-01-05 | 2022-10-03 | 三菱電機株式会社 | Rotating electric machine, blower, and method for manufacturing rotating electric machine |
JP7019452B2 (en) * | 2018-02-26 | 2022-02-15 | 三菱電機株式会社 | Stator and rotary machine |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH04317534A (en) * | 1991-04-12 | 1992-11-09 | Mitsubishi Electric Corp | Brushless motor |
JPH0622484A (en) * | 1992-07-01 | 1994-01-28 | Matsushita Electric Ind Co Ltd | Stator of motor |
JP2006304489A (en) * | 2005-04-20 | 2006-11-02 | Nidec Sankyo Corp | Brushless motor |
JP2007110791A (en) * | 2005-10-12 | 2007-04-26 | Nippon Densan Corp | Bearing mechanism and motor |
JP2008011650A (en) * | 2006-06-29 | 2008-01-17 | Nidec Sankyo Corp | Motor and motor manufacturing method |
-
2011
- 2011-06-10 JP JP2011130558A patent/JP5896333B2/en active Active
- 2011-12-02 CN CN2011204977188U patent/CN202395586U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103683683A (en) * | 2012-09-12 | 2014-03-26 | 株式会社电装 | Rotational position sensing apparatus |
CN103683683B (en) * | 2012-09-12 | 2016-03-23 | 株式会社电装 | Rps equipment |
CN111146884A (en) * | 2018-11-06 | 2020-05-12 | 日本电产株式会社 | Motor and vehicle |
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JP2012135188A (en) | 2012-07-12 |
JP5896333B2 (en) | 2016-03-30 |
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