CN202344099U - Automatic energy-saving gas cutting machine - Google Patents
Automatic energy-saving gas cutting machine Download PDFInfo
- Publication number
- CN202344099U CN202344099U CN2011204656914U CN201120465691U CN202344099U CN 202344099 U CN202344099 U CN 202344099U CN 2011204656914 U CN2011204656914 U CN 2011204656914U CN 201120465691 U CN201120465691 U CN 201120465691U CN 202344099 U CN202344099 U CN 202344099U
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- support
- magnetic valve
- valve
- switch
- propane
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Abstract
Disclosed is an automatic energy-saving gas cutting machine, which comprises a control case, a mechanical structure, a gas circuit and an igniter. A support E and a support F are arranged on a trolley simultaneously, a support plate A is arranged on the support F, the control case, four electromagnetic valves and ignition coils are arranged on the support plate, the support E is connected with a support A through a connection seat B, the support A is connected with a support D through a connection seat A, the support D is connected with a support C, the support C is connected with a support B, a cutting torch assembly is arranged on the support B, a support plate B is fixed on the support B, an ignition propane outlet connector and a voltage-resistance and insulation porcelain core are arranged on the support plate B, the inlet of the propane outlet connector is connected with the outlet of an electromagnetic valve D through a gas pipe D and a pressure regulating valve D, a spray point is arranged at one end of the voltage-resistance and insulation porcelain core, the other end of the voltage-resistance and insulation porcelain core is connected with the ignition coils through a high-voltage wire, the inlets of three electromagnetic valves are connected with the cutting torch assembly respectively through three pressure regulating valves and three gas pipes, and the inlets of four electromagnetic valves are connected with two three-way connectors. The automatic energy-saving gas cutting machine is simple in structure, convenient to use, and low in cost.
Description
Technical field
The utility model relates to a kind of cutting equipment in the machining, relates in particular to energy-conservation automatic gas cutting machine.
Background technology
Existing automatic gas cutting machine, its characteristics all are to adopt Numeric Control Technology, stepper motor, and portal frame structure, cutting processing need the G Programming with Pascal Language; Its control technology height, complex structure, bulky are not suitable for small-sized gas cutting machine system.Using CG1-30, the semi-automatic small-sized gas cutting machine of CG1-300 to add man-hour, in the renewal part process, the time slot more than 20 seconds is arranged, oxygen, the empty burning of propane cause unnecessary waste.Operating personnel can not close source of the gas if having time.Because the switch valve of this machine is not only wanted switch oxygen, propane, and to regulate oxygen, the small-large flow of propane satisfies the requirement of cutting flame.If close source of the gas, its operating process is to open the propane switch earlier, after lighting; Open the preheated oxygen switch, regulate the controlled valve of propane, oxygen simultaneously, meet the requirements of preheat flame, the beginning preheating; Preheating is opened the cutting oxygen switch after finishing, and opens the movable motor clutch; Begin cutting, cutting is closed three air valves and electric motor clutch after finishing.
The utility model content
The purpose of the utility model provides a kind of energy-conservation automatic gas cutting machine, is to the shortcoming in above-mentioned CG1-30, the use of CG1-300 semi-automatic gas cutting machine, through Transform Type design; On the basis of former cutting machine, increase by four electromagnetic gas valves, igniter, control circuit, make it have following function: to press start button; Automatically open preheating propane, oxygen and ignitor circuit, light preheating propane, oxygen, igniting finishes; Automatically close ignitor circuit and igniter solenoid valve; Preheating finishes, and opens cutting oxygen automatically, movable motor work.Press stop button, turn-off whole sources of the gas, movable motor stall.Thereby realize the purpose of cutting automatically and energy savings.The present technique scheme has simple in structure simultaneously, and is easy to operate, and energy-saving effect is (more than 15%) obviously, the characteristics that are easy to promote.
The energy-conservation automatic gas cutting machine of the utility model comprises that control cabinet, oxygen three-way connection, propane three-way connection, four magnetic valves, ignition coil, four pressure regulator valves, four tracheae, dolly, high-voltage line, cutting torch assembly, withstand voltage porcelain core, spray point, igniting propane outlet connection and various support, support plate and Connection Blocks form.The energy-conservation automatic gas cutting machine control cabinet of the utility model comprises the attaching plug installed on the casing, control line plug, manual selector switch, manually preheated oxygen/propane is opened switch, manual ignition/cutting oxygen and opened the movable motor speed adjusting plate installed in switch, start button, stop button, movable motor forward-reverse switch, movable motor speed-regulating potentiometer, preheating time regulator potentiometer, duration of ignition regulator potentiometer, three fusible core seats and the case (former cutting machine with) and control panel, and switch voltage-stabilizing circuit, delay circuit, pulse generating circuit, three control relays, control line socket are installed on the control panel.
This energy-conservation automatic gas cutting machine, its structure comprise control cabinet, frame for movement, gas circuit, igniter four parts composition; While mounting bracket E and support F above the dolly; Support F goes up mounting support plate A, installation and control case, magnetic valve A, magnetic valve B, magnetic valve C, magnetic valve D and ignition coil above the support plate, and support E is connected with support A through Connection Block B; Support A is connected with support D through Connection Block A; Support D is connected with support C, and support C is connected with support B, and support B goes up the cutting torch assembly is installed; Simultaneously support plate B is fixed on the support B; Igniting propane outlet connection and withstand voltage insulated ceramic core are installed on the support plate B, and the import of propane outlet connection links to each other with the outlet of magnetic valve D through tracheae D, pressure regulator valve D; One end of withstand voltage insulated ceramic core is equipped with spray point, and the other end links to each other with ignition coil through high-voltage line; The outlet of magnetic valve A, magnetic valve B, magnetic valve C links to each other with dress cutting torch assembly through pressure regulator valve A, pressure regulator valve B, pressure regulator valve C and tracheae A, tracheae B, tracheae C respectively; The import of magnetic valve A, magnetic valve B, magnetic valve C, magnetic valve D connects three-way connection A, three-way connection B.
Control cabinet; The supply socket of installing on the casing, control line socket, manual selector switch, manually preheated oxygen, propane are opened switch, manual ignition/cutting oxygen and are opened movable motor speed adjusting plate and the control panel of installing in switch, stop button, start button, carriage walking forward-reverse switch, carriage walking speed-regulating potentiometer, preheating time regulator potentiometer, duration of ignition regulator potentiometer, fusible core seat and the case, and switch voltage-stabilizing circuit, delay circuit A, delay circuit B, pulse generating circuit, control relay A, relay B, relay C, hook-up wiring receptacle are installed on the control panel.
Description of drawings
Fig. 1 is the energy-conservation automatic gas cutting machine structural upright sketch map of the utility model.
Fig. 2 is the interior scheme of installation of the energy-conservation automatic gas cutting machine control cabinet of the utility model.
Fig. 3 is the energy-conservation automatic gas cutting machine electric control theory figure of the utility model.
Among the figure: the 1-support; The 2-ignition coil; The 3-support plate; 4-three-way connection A; 5-three-way connection B; 6-magnetic valve A; 7-magnetic valve B; 8-magnetic valve C; 9-magnetic valve D; The 10-supply socket; 11-control line socket; The 12-control cabinet; 13-pressure regulator valve A; 14-pressure regulator valve B; 15-pressure regulator valve C; 16-pressure regulator valve D; The manual selector switch of 17-; The manual preheated oxygen of 18-/propane switch; 19-manual ignition/cutting oxygen switch; The 20-stop button; The 21-start button; 22-carriage walking forward-reverse switch; 23-carriage walking speed-regulating potentiometer; 24-regulator potentiometer preheating time; The 25-regulator potentiometer duration of ignition; 26-fusible core seat; The 27-high-voltage line; 28-tracheae A; 29-tracheae B; 30-tracheae C; The 31-tracheae D; The 32-support plate; 33-the is withstand voltage insulation porcelain heart; The 34-spray point; 35-igniting propane outlet connection; 36-cutting torch assembly; 37-support A; 38-support B; 39-support C; The 40-Connection Block; The 41-dolly; 42-support A; 43-support B; The 44-Connection Block; 45-carriage walking speed adjusting plate; The 46-switch voltage-stabilizing circuit; The 47-pulse generating circuit; 48-relay A; 49-relay B; 50-relay C; The 51-control panel; 52-control line socket; 53-delay circuit A; 54-delay circuit B.
The specific embodiment
In conjunction with above-mentioned accompanying drawing instance (is example with CG1-30), the specific embodiment of the energy-conservation automatic gas cutting machine of the utility model is done further to detail.The energy-conservation automatic gas cutting machine body of the utility model comprises gas circuit, igniter, frame for movement and control cabinet four parts composition; While mounting bracket E42 and support F43 above the dolly 41; Support F43 goes up mounting support plate A3, installation and control case 12, magnetic valve A6, magnetic valve B7, magnetic valve C8, magnetic valve D9 and ignition coil 2 above the support plate 3, and support E42 is connected with support A1 through Connection Block B44; Support A1 is connected with support D39 through Connection Block A40; Support D39 is connected with support C38, and support C38 is connected with support B37, and support B37 goes up cutting torch assembly 36 is installed; Simultaneously support plate B32 is fixed on the support B37; Igniting propane outlet connection 35 and withstand voltage insulated ceramic core 33 are installed on the support plate B32, and the import of propane outlet connection 35 links to each other with the outlet of magnetic valve D9 through tracheae D31, pressure regulator valve D16; One end of withstand voltage insulated ceramic core 33 is equipped with spray point 34, and the other end links to each other with ignition coil 2 through high-voltage line 27; The outlet of magnetic valve A6, magnetic valve B7, magnetic valve C8 links to each other with dress cutting torch assembly 36 through pressure regulator valve A13, pressure regulator valve B14, pressure regulator valve C15 and tracheae A28, tracheae B29, tracheae C30 respectively; The import of magnetic valve A6, magnetic valve B7, magnetic valve C8, magnetic valve D9 connects three-way connection A4, three-way connection B5.
Existing that four part divisions are following:
Gas circuit: oxygen is connected with the import of magnetic valve A6, magnetic valve B7 through three-way connection A4, and outlet is connected with cutting torch assembly 36 through tracheae A28, tracheae B29 after being adjusted to suitable pressure through pressure regulator valve A13, pressure regulator valve B14; Propane is connected through the import of three-way connection B5 and magnetic valve C8, magnetic valve D9, after outlet is adjusted to suitable pressure through pressure regulator valve C15, pressure regulator valve D16, is connected with igniting propane outlet connection 35 with cutting torch assembly 36 through tracheae C30, tracheae D31.
Igniter: form by ignition coil 2, high-voltage line 27, support plate B32, withstand voltage insulated ceramic core 33, spray point 34, igniting propane outlet connection 35.The high-tension electricity that ignition coil 2 produces is through high-voltage line 27, withstand voltage insulated ceramic core 33, and propane gas is lighted in the 35 outlet discharges of 34 pairs of igniting of spray point propane outlet connection.
Frame for movement: mounting bracket E42, support F43 above the dolly 41; Support F43 goes up mounting support plate A3, installation and control case 12, magnetic valve A6, magnetic valve B7, magnetic valve C8, magnetic valve D9 and ignition coil 2 above the support plate 3, and support E42 is connected with support A1 through Connection Block B44; Support A1 is connected with support D39 through Connection Block A40; Support D39 is connected with support C38, and support C38 is connected with support B37, and support B37 goes up cutting torch assembly 36 is installed.Simultaneously support plate B32 is fixed on the support B37.
Control cabinet: the energy-conservation automatic gas cutting machine control cabinet of the utility model comprises the attaching plug 10 installed on the casing, control line plug 11, manual selector switch 17, manually preheated oxygen/propane is opened switch 18, manual ignition/cutting oxygen and opened movable motor speed adjusting plate 45 and the control panel of installing in switch 19, stop button 20, start button 21, carriage walking forward-reverse switch 22, carriage walking speed-regulating potentiometer 23, preheating time regulator potentiometer 24, duration of ignition regulator potentiometer 25, fusible core seat 26 and the case 51, and switch voltage-stabilizing circuit 46, delay circuit A53, delay circuit B54, pulse generating circuit 47, pulse generating circuit 47, control relay A48, relay B49, hook-up wiring receptacle 52 are installed on the control panel.
Claims (2)
1. energy-conservation automatic gas cutting machine, its structure comprise that control cabinet, frame for movement, gas circuit, igniter four parts form; It is characterized in that: while mounting bracket E (42) and support F (43) above the dolly (41); Support F (43) goes up mounting support plate A (3); Installation and control case (12), magnetic valve A (6), magnetic valve B (7), magnetic valve C (8), magnetic valve D (9) and ignition coil (2) above the support plate (3); Support E (42) is connected with support A (1) through Connection Block B (44), and support A (1) is connected with support D (39) through Connection Block A (40), and support D (39) is connected with support C (38); Support C (38) is connected with support B (37), and support B (37) goes up cutting torch assembly (36) is installed; Simultaneously support plate B (32) is fixed on the support B (37); Igniting propane outlet connection (35) and withstand voltage insulated ceramic core (33) are installed on the support plate B (32), and the import of propane outlet connection (35) links to each other with the outlet of magnetic valve D (9) through tracheae D (31), pressure regulator valve D (16); One end of withstand voltage insulated ceramic core (33) is equipped with spray point (34), and the other end links to each other with ignition coil (2) through high-voltage line (27); The outlet of magnetic valve A (6), magnetic valve B (7), magnetic valve C (8) links to each other with dress cutting torch assembly (36) through pressure regulator valve A (13), pressure regulator valve B (14), pressure regulator valve C (15) and tracheae A (28), tracheae B (29), tracheae C (30) respectively; The import of magnetic valve A (6), magnetic valve B (7), magnetic valve C (8), magnetic valve D (9) connects three-way connection A (4), three-way connection B (5).
2. by the said energy-conservation automatic gas cutting machine of claim 1; It is characterized in that: control cabinet (12); The supply socket of installing on the casing (10), control line socket (11), manual selector switch (17), manual preheated oxygen, propane are opened switch (18), manual ignition/cutting oxygen is opened movable motor speed adjusting plate (45) and the control panel of installing in switch (19), stop button (20), start button (21), carriage walking forward-reverse switch (22), carriage walking speed-regulating potentiometer (23), regulator potentiometer preheating time (24), the regulator potentiometer duration of ignition (25), fusible core seat (26) and the case (51), and switch voltage-stabilizing circuit (46), delay circuit A (53), delay circuit B (54), pulse generating circuit (47), control relay A (48), relay B (49), relay C (50), hook-up wiring receptacle (52) are installed on the control panel (51).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011204656914U CN202344099U (en) | 2011-11-22 | 2011-11-22 | Automatic energy-saving gas cutting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011204656914U CN202344099U (en) | 2011-11-22 | 2011-11-22 | Automatic energy-saving gas cutting machine |
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CN202344099U true CN202344099U (en) | 2012-07-25 |
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CN2011204656914U Expired - Fee Related CN202344099U (en) | 2011-11-22 | 2011-11-22 | Automatic energy-saving gas cutting machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102913946A (en) * | 2012-10-23 | 2013-02-06 | 上海莱克气割机有限公司 | Numerical control infinitely rotating three-cutting torch ignition device |
CN104396932A (en) * | 2014-11-10 | 2015-03-11 | 程锦远 | Rat hole blaster |
CN109822245A (en) * | 2019-03-14 | 2019-05-31 | 江苏大德重工股份有限公司 | Three-dimensional robot plasma and the one-piece type cutting machine height adjusting system of flame |
-
2011
- 2011-11-22 CN CN2011204656914U patent/CN202344099U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102913946A (en) * | 2012-10-23 | 2013-02-06 | 上海莱克气割机有限公司 | Numerical control infinitely rotating three-cutting torch ignition device |
CN102913946B (en) * | 2012-10-23 | 2014-10-22 | 上海莱克气割机有限公司 | Numerical control infinitely rotating three-cutting torch ignition device |
CN104396932A (en) * | 2014-11-10 | 2015-03-11 | 程锦远 | Rat hole blaster |
CN109822245A (en) * | 2019-03-14 | 2019-05-31 | 江苏大德重工股份有限公司 | Three-dimensional robot plasma and the one-piece type cutting machine height adjusting system of flame |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120725 Termination date: 20141122 |
|
EXPY | Termination of patent right or utility model |