CN202329684U - Intelligent office system for gas bottle inspection-detection pipeline - Google Patents
Intelligent office system for gas bottle inspection-detection pipeline Download PDFInfo
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- CN202329684U CN202329684U CN2011204274939U CN201120427493U CN202329684U CN 202329684 U CN202329684 U CN 202329684U CN 2011204274939 U CN2011204274939 U CN 2011204274939U CN 201120427493 U CN201120427493 U CN 201120427493U CN 202329684 U CN202329684 U CN 202329684U
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Abstract
The utility model relates to special equipment inspection and detection, in particular to an intelligent office system for a gas bottle inspection-detection pipeline. The intelligent office system comprises a gas bottle inspection-detection data collector and a gas bottle inspection-detection data processor, wherein the gas bottle inspection-detection data collector sequentially comprises an inspection accepted data collector, a gas bottle reception registration data collector, a macroscopic-inspection nondestructive-detection data collector, an empty bottle weighing data collector, a weight volume measurement data collector, a water pressure test data collector, a bottle valve replacement data collector, a wall thickness measurement data collector and a gas-tight test data collector; the gas bottle inspection-detection data processor is connected with all the gas bottle inspection-detection data collectors through a computer network; and all the gas bottle inspection-detection data collectors are connected with one another through the computer network. The intelligent office system has the advantages of improving the accuracy rate of inspecting a data record, the correctness of an inspection result and the timeliness of issuing an inspection report, and realizing real-time query of the inspection-detection data.
Description
Technical field
The utility model relates to a kind of special equipment inspection industry, especially a kind of gas cylinder inspection streamline smart office system.
Background technology
As everyone knows, the quality of gas cylinder inspection work is directly connected to the safety of national wealth and people's life.In recent years; Along with vehicle-mounted natural gas steel cylinder (contains seamless steel cylinder; As follows) and the use amount of welded gas cylinder increase severely, the inspection work of gas cylinder more seems particularly important, gas cylinder examining report and gas cylinder archives (electronic tag) data be needs in the testing still not; Simultaneously also be that gas cylinder uses the foundation that is used for differentiating the gas cylinder safely state in the link process, it enjoys jural direct effect.
The inspection work of gas cylinder generally comprises following operation: macro check, warehouse-in registration, residual gas processing, steam blowing, rust cleaning, surfaces externally and internally check, wall thickness mensuration, Non-Destructive Testing, gravimetry, volume determination, the hydraulic testing, rate of residual are measured, beat certification label, cylinder valve verification, upper valve sleeve ring, tightness test, evaluation conclusion, are signed and issued report etc.At present, the detection operation of gas cylinder and management method still adopt manually-operated to carry out, and there is following problem in the inspection of adopting manually-operated to carry out gas cylinder:
The first, because the project that detects is more, and the data entry amount is big, record and be easy to make mistakes when calculating causes the key data of gas cylinder to duplicate, obscure even the phenomenon of misregistration; Owing to the peopleware reason, cause the accuracy that detects data to have deviation, the mistake that is prone to record in the operating process or calculates.
The second,, need a large amount of operators to realize in the checkout procedure, and labour intensity is big in the operating process because gas cylinder quantity is big; Detect data and all adopt manually-operated to make a copy of, be prone to mistake; Because the examining report amount of signing and issuing is big, it is long that the time is provided in the inspection report, poor in timeliness simultaneously.
Summary of the invention
The purpose of the utility model is to have proposed a kind of gas cylinder inspection streamline smart office system; This smart office system has realized that inspection data automatic collecting and establishing criteria standard carry out judge as a result; And realized carrying out synchronously of survey report and inspection operation; Improve accuracy rate, the correctness of testing result and the promptness that survey report is provided of check data record greatly, realized the real-time inquiry of inspection data, supported the gas cylinder dynamic management.
The utility model is that the technical scheme below adopting realizes: a kind of gas cylinder inspection streamline smart office system; Comprise gas cylinder inspection data acquisition unit; Wherein, Described gas cylinder inspection data acquisition unit comprises that successively inspection declaration accepts data acquisition unit, gas cylinder and receive weigh data acquisition unit, volume by weight determination data collector, hydraulic testing data acquisition unit, cylinder valve of registration data collector, macro check Non-Destructive Testing data acquisition unit, empty bottle and change data acquisition unit, wall thickness determination data collector and air-tight test data acquisition unit; This smart office system also comprises gas cylinder inspection data processor, all connects through computer network between gas cylinder inspection data processor and each the gas cylinder inspection data acquisition unit and between each gas cylinder inspection data acquisition unit.
The beneficial effect of the utility model is: through this gas cylinder inspection streamline smart office system; Utilize data processor and data acquisition unit to realize the processing of inspection data; First; Can realize the identification of gas cylinder automatically through data processor and data acquisition unit, realize detecting between data and the gas cylinder corresponding, guarantee the orderly consistance of gas cylinder management and the accuracy of gas cylinder detection data; Prevent to detect the problem that data duplicate record, leak record or misregistration, improved the accuracy rate of check data record and the correctness of testing result greatly; Second; Because the data typing all adopts data acquisition unit to accomplish, and has reduced manual work and has made a copy of workload, prevented the mistake that occurs in artificial the making a copy of; And after whole gas cylinder detects and accomplishes; The survey report of gas cylinder, declare useless notice and the audit approval process also generates automatically, improved the formation speed of survey report greatly, also realized the unified and standard of survey report simultaneously; The 3rd, this streamline is deposited the survey report and the related data of gas cylinder through intelligent inspection management system, can realize the lifelong management to gas cylinder, simultaneously the illegal use of scrapping gas cylinder is accomplished to ban effectively.
Description of drawings
Fig. 1 is the system architecture synoptic diagram of gas cylinder inspection streamline smart office system.
Embodiment
Below in conjunction with accompanying drawing the utility model is further specified.
Fig. 1 is the described gas cylinder inspection of a utility model streamline smart office system.This smart office system comprises gas cylinder inspection data processor and a plurality of gas cylinder inspection data acquisition unit.Connect through computer network between each gas cylinder inspection data acquisition unit, also be connected between gas cylinder inspection data processor and each gas cylinder inspection data acquisition unit simultaneously through computer network.Wherein, described gas cylinder inspection data acquisition unit comprises that successively inspection declaration accepts data acquisition unit, gas cylinder and receive weigh data acquisition unit, volume by weight determination data collector, hydraulic testing data acquisition unit, cylinder valve of registration data collector, macro check data acquisition unit, Non-Destructive Testing data acquisition unit, empty bottle and change data acquisition unit, wall thickness determination data collector and air-tight test data acquisition unit.
Inspection declaration is accepted data acquisition unit and is arranged in the service hall; Censorship unit, telephone number, vehicle identification number, vehicle character are needed the information such as gas cylinder institute possession, gas cylinder registration card numbering of inspection declaration carry out the typing collection; Automatically generate record number, censorship date, check numbering simultaneously, thereby realize accepting gas cylinder to be checked.After gas cylinder to be checked is accepted, then be transported to gas cylinder control laboratory check streamline and receive the bottle district.Gas cylinder control laboratory check streamline is received and is provided with gas cylinder reception registration data collector in the bottle district; Receive the bottle district at gas cylinder control laboratory check streamline gas cylinder to be checked is carried out the registration of the gentle bottle graft receipts of mark check; And with gas cylinder numbering, make data such as country origin, manufacturing plant's code name nominal operating pressure, hydraulic test pressure, bottle design wall thickness, gas cylinder weight, gas cylinder volume, manufacturing days, installed date, date of inspection last time and directly import gas cylinder and receive in the registration data collector; Judge according to the comprehensive test result whether gas cylinder is qualified then; Qualified gas cylinder gets into gas cylinder control laboratory check streamline visual examination district; Underproof gas cylinder then needs to declare garbage input gas cylinder and receives in the registration data collector, and is sent to defective district.Gas cylinder control laboratory check streamline visual examination district mainly carries out macro check to gas cylinder; Comprise visual examination, acoustic inspection, whorl of bottleneck inspection and gas cylinder internal check to gas cylinder; With above-mentioned information typing macro check data acquisition unit, and judge whether gas cylinder is qualified, the qualified following one inspection operation of gas cylinder entering to check result; Underproof gas cylinder then needs to declare garbage input macro check data acquisition unit, and delivers to defective district.When gas cylinder is delivered to gas cylinder control laboratory check streamline fluorescent magnetic particle flaw detection position with the inspection conveying belt; Gas cylinder control laboratory check streamline fluorescent magnetic particle inspection machine carries out Non-Destructive Testing to gas cylinder; Testing result is directly imported in the Non-Destructive Testing data acquisition unit; Wherein qualified gas cylinder gets in next inspection operation, and underproof gas cylinder then needs to declare in the garbage input Non-Destructive Testing data acquisition unit, and delivers to defective district.When gas cylinder is delivered to gas cylinder control laboratory check streamline list hanger rail I and suspension hook electronic scale I; Empty bottle to gas cylinder is weighed; Empty bottle weight input empty bottle is weighed in the data acquisition unit, and the empty bottle data acquisition unit of weighing calculates the rate of weight loss of gas cylinder, and directly makes judgement to gas cylinder is whether qualified; Qualified gas cylinder gets into next inspection operation, and underproof gas cylinder is sent to defective district.When gas cylinder is delivered to gas cylinder control laboratory check streamline list hanger rail II and suspension hook electronic scale II; This moment, the top of suspension hook electronic scale II was provided with water filling device, and water filling device is fills with water in gas cylinder, after water filling finishes; Record a bottle water weight through suspension hook electronic scale II; In bottle water weight input weight volume determination data acquisition unit, volume by weight determination data collector calculates the volume difference ratio of gas cylinder automatically, and makes judgement to gas cylinder is whether qualified; Qualified gas cylinder can directly get into down the inspection operation one, and underproof gas cylinder is then write down and deliver to defective district.When gas cylinder is delivered to gas cylinder control laboratory check streamline outside measurement method hydraulic devices place; Gas cylinder to fills with water carries out the hydraulic testing; Actual hydraulic pressure, dwell time and medium temperature that test obtains are imported in the hydraulic testing data acquisition unit, and hydraulic testing data acquisition unit can calculate the rate of residual volumetric deformation of gas cylinder automatically according to the data of input, after the hydraulic testing finishes; Water in the gas cylinder is poured out and gas cylinder is carried out drying; Behind dry the end, inspection gas cylinder bottle has the drying regime of no abnormal and bottle, and judges whether gas cylinder is qualified; Qualified gas cylinder directly gets into following one inspection operation, and underproof gas cylinder then needs will declare garbage input weight volume determination data acquisition unit and deliver to defective district.When gas cylinder be delivered to valve examination indoor after, the cylinder valve of gas cylinder is changed, and is judged whether newly change valve qualified, with model, test pressure, the test(ing) medium of valve and newly change valve whether qualified information input cylinder valve is changed data acquisition unit.Gas cylinder gets in following one inspection operation with gas cylinder control laboratory check streamline after changing valve.When gas cylinder is carried with gas cylinder control laboratory check streamline; The wall thickness of gas cylinder is measured and is obtained the minimum wall thickness (MINI W.) value of each gas cylinder; In minimum wall thickness (MINI W.) value and minimum wall thickness (MINI W.) position input wall thickness determination data collector; Wall thickness determination data collector judges automatically whether gas cylinder is qualified, and qualified gas cylinder can be delivered to down one inspection operation extremely, and underproof gas cylinder then is sent to defective district.After in gas cylinder is delivered to gas cylinder control laboratory check streamline tightness test device; Gas cylinder is carried out air-tight test; And with in test(ing) medium, test(ing) medium temperature and the test pressure input air-tight test data acquisition unit; The air-tight test data acquisition unit can judge automatically then whether gas cylinder is qualified, and qualified gas cylinder can get into following one inspection operation, and underproof gas cylinder then is transported to defective district.
In gas cylinder inspection process; Each gas cylinder inspection data acquisition unit in the smart office system extracts and typing the data of each operation; Data to each operation collects are preserved automatically, swap data, and data are carried out statistical study.The data that simultaneously each operation obtained are sent to gas cylinder inspection data processor.After whole inspection operations finished, gas cylinder inspection data processor generated inspection record automatically, and the analytical control result synthesizes survey report and declares useless notice.Therefore after one-hundred-percent inspection detected the operation completion, the information of gathering to each gas cylinder also generated automatically, to the bar code on each gas cylinder, can directly obtain the gas cylinder survey report, declare useless notice audit and approval process.Qualified gas cylinder is paid the censorship unit through checking after errorless; Declare and to pay to the censorship unit after the waste gas bottle must pass through destructive the processing; Can pay the survey report of each gas cylinder when therefore each gas cylinder is paid simultaneously, realize the stream line operation of gas cylinder inspection.
Claims (1)
1. gas cylinder inspection streamline smart office system; Comprise gas cylinder inspection data acquisition unit; It is characterized in that: described gas cylinder inspection data acquisition unit comprises that successively inspection declaration accepts data acquisition unit, gas cylinder and receive weigh data acquisition unit, volume by weight determination data collector, hydraulic testing data acquisition unit, cylinder valve of registration data collector, macro check Non-Destructive Testing data acquisition unit, empty bottle and change data acquisition unit, wall thickness determination data collector and air-tight test data acquisition unit; This smart office system also comprises gas cylinder inspection data processor, all connects through computer network between gas cylinder inspection data processor and each the gas cylinder inspection data acquisition unit and between each gas cylinder inspection data acquisition unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204274939U CN202329684U (en) | 2011-11-02 | 2011-11-02 | Intelligent office system for gas bottle inspection-detection pipeline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204274939U CN202329684U (en) | 2011-11-02 | 2011-11-02 | Intelligent office system for gas bottle inspection-detection pipeline |
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| Publication Number | Publication Date |
|---|---|
| CN202329684U true CN202329684U (en) | 2012-07-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204274939U Expired - Fee Related CN202329684U (en) | 2011-11-02 | 2011-11-02 | Intelligent office system for gas bottle inspection-detection pipeline |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103105203A (en) * | 2013-01-07 | 2013-05-15 | 澳宏（天津）化学品有限公司 | Gas cylinder secure use identification device |
| CN105488646A (en) * | 2015-11-25 | 2016-04-13 | 广东未来信息技术有限公司 | Intelligent supervision device and method of bottled liquefied gas supply based on Internet of Things |
| CN105512728A (en) * | 2015-11-25 | 2016-04-20 | 广东未来信息技术有限公司 | Internet-of-things-based detection and supervision apparatus and method for bottled liquefied gas cylinder |
| CN108519288A (en) * | 2018-03-30 | 2018-09-11 | 杭州巴固机械制造有限公司 | Full-automatic multi-functional gas cylinder detection method |
| CN109675908A (en) * | 2019-01-04 | 2019-04-26 | 南宁三燃液化气有限公司 | Steel cylinder maintenance craft |
-
2011
- 2011-11-02 CN CN2011204274939U patent/CN202329684U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103105203A (en) * | 2013-01-07 | 2013-05-15 | 澳宏（天津）化学品有限公司 | Gas cylinder secure use identification device |
| CN105488646A (en) * | 2015-11-25 | 2016-04-13 | 广东未来信息技术有限公司 | Intelligent supervision device and method of bottled liquefied gas supply based on Internet of Things |
| CN105512728A (en) * | 2015-11-25 | 2016-04-20 | 广东未来信息技术有限公司 | Internet-of-things-based detection and supervision apparatus and method for bottled liquefied gas cylinder |
| CN108519288A (en) * | 2018-03-30 | 2018-09-11 | 杭州巴固机械制造有限公司 | Full-automatic multi-functional gas cylinder detection method |
| CN109675908A (en) * | 2019-01-04 | 2019-04-26 | 南宁三燃液化气有限公司 | Steel cylinder maintenance craft |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120711 Termination date: 20141102 |
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| EXPY | Termination of patent right or utility model |