CN202323586U - Automatic control system for ballastless track plate accurate adjustment equipment - Google Patents
Automatic control system for ballastless track plate accurate adjustment equipment Download PDFInfo
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- CN202323586U CN202323586U CN2011204575635U CN201120457563U CN202323586U CN 202323586 U CN202323586 U CN 202323586U CN 2011204575635 U CN2011204575635 U CN 2011204575635U CN 201120457563 U CN201120457563 U CN 201120457563U CN 202323586 U CN202323586 U CN 202323586U
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- controller
- automatic control
- control system
- mechanism motor
- accurate adjustment
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Abstract
The utility model discloses an automatic control system for ballastless track plate accurate adjustment equipment. The automatic control system comprises a controller, a position control card and a servo motor driver, wherein the controller is used for controlling a high-level adjusting mechanism motor, a horizontal adjusting mechanism motor and a wedge block pushing mechanism motor of the track plate accurate adjustment equipment; the position control card is connected with the controller; the servo motor driver is connected with the position control card; the input end of the controller is connected with a wireless receiving module and a data acquisition card; the input end of the wireless receiving module is connected with a total station instrument in a wireless manner; the input end of the data acquisition card is connected with a pressure sensor for detecting a jacking force applied to the wedge block by a wedge block pushing mechanism; and the output end of the servo motor driver is connected with the high-level adjusting mechanism motor, the horizontal adjusting mechanism motor and the wedge block pushing mechanism motor. The automatic control system is simple in structure, reasonable in design and high in intelligent degree. When the automatic control system is used together with the ballastless track plate accurate adjustment equipment, the automatic control system has high adjustment precision and a high adjustment efficiency on the track plate, saves manpower and material resources, and is convenient to popularize and use.
Description
Technical field
The utility model belongs to the track slab pavement technical field of non-fragment orbit, especially relates to a kind of ballastless track boards accurate adjustment equipment automatic control system.
Background technology
At present, in the ballastless track of high-speed railway laying construction, be adjusted into the master with manual work more than the method for adjustment track plate; Adopt this adjustment mode, not only labour demand is big, and inefficiency; The adjustment low precision; Synchronism when being difficult to guarantee elevation, horizontal adjusting, efficiency of construction and precision can not adapt to the railway construction needs of develop rapidly, especially can not satisfy the requirement of high speed railway construction development.
The utility model content
The utility model technical problem to be solved is to above-mentioned deficiency of the prior art a kind of ballastless track boards accurate adjustment equipment automatic control system to be provided, and it is simple in structure; Reasonable in design, intelligent degree is high, when supporting track slab precision adjustment equipment uses; Adjustment precision to the track plate is high, adjustment efficient is high; Use manpower and material resources sparingly, result of use is good, is convenient to promote the use of.
For solving the problems of the technologies described above; The technical scheme that the utility model adopts is: a kind of ballastless track boards accurate adjustment equipment automatic control system; It is characterized in that: comprise being used for controller that track slab precision adjustment equipment elevation guiding mechanism motor, horizontal adjusting mechanism motor and voussoir top-pushing mechanism motor are controlled, and Position Control card that joins with controller and the motor servo driver that joins with the Position Control card; The input of said controller is connected to wireless receiving module and data collecting card; The input wireless connections of said wireless receiving module are useful on the total powerstation of measuring position, the firm and hard border of track; The input of said data collecting card is connected to and is used to detect the pressure sensor that the voussoir top-pushing mechanism is applied to the jacking force on the voussoir, and the output of said motor servo driver and said elevation guiding mechanism motor, horizontal adjusting mechanism motor and voussoir top-pushing mechanism motor join.
Above-mentioned ballastless track boards accurate adjustment equipment automatic control system, it is characterized in that: comprise audible-visual annunciator, the output of said audible-visual annunciator and controller joins.
Above-mentioned ballastless track boards accurate adjustment equipment automatic control system is characterized in that: said controller is the Industrial Personal Computer (IPC) that disposes touch-screen and a plurality of PCI slots.
Above-mentioned ballastless track boards accurate adjustment equipment automatic control system is characterized in that: said data collecting card is connected with Industrial Personal Computer (IPC) through the PCI slot.
Above-mentioned ballastless track boards accurate adjustment equipment automatic control system is characterized in that: said Position Control cartoon is crossed the PCI slot and is connected with Industrial Personal Computer (IPC).
The utility model compared with prior art has the following advantages:
1, the Position Control card that joins by controller, with controller of the utility model, the motor servo driver, the wireless receiving module that is connected on the controller input and the data collecting card that join with the Position Control card and the pressure sensor that is wirelessly connected on the total powerstation of wireless receiving module input and is connected on the data collecting card input constitute; The automation control that has realized the adjustment of track slab precision adjustment equipment elevation, horizontal adjusting and voussoir are moved; Simple in structure, reasonable in design.
2, the data of the utility model receive, adjustment all adopts automatic control mode, compare with traditional manual control mode, can use manpower and material resources sparingly, and practice thrift the adjustment time, to adjustment time of every block of track plate less than six minutes, adjustment efficient is high.
3, the track slab precision adjustment equipment controlled of the utility model, elevation adjustment precision be ± 0.2mm that the horizontal adjusting precision be ± 0.2mm that the voussoir conversion accuracy is ± 0.1mm to adjust the precision height.
4, the employing wireless receiving module receives the physical location of measured each test point of track plate of total powerstation and exports to controller in the utility model, and communication modes is reasonable, and data passes is accurately quick, need not wiring, and site operation is flexible.
5, in the utility model course of work; The Position Control card can be adjusted position, horizontal adjusting position and voussoir pushing tow position feedback with elevation and give controller; Pressure sensor can the jacking force that voussoir is suffered feed back to controller; Realized half-closed loop control, further ensured the precision of the adjustment of track slab precision adjustment equipment elevation, horizontal adjusting and pushing tow voussoir elevation guiding mechanism, horizontal adjusting mechanism and voussoir top-pushing mechanism.
6, the intelligent degree of the utility model is high, cooperates respective track plate accurate adjustment equipment to use, and is applicable to the track slab precision adjustment operation of various construction plants such as ballastless track bridge section, roadbed section and tunnel.
In sum, the utility model is simple in structure, and is reasonable in design, and intelligent degree is high, and when supporting track slab precision adjustment equipment used, high, the adjustment efficient height of adjustment precision to the track plate used manpower and material resources sparingly, and result of use is good, is convenient to promote the use of.
Through accompanying drawing and embodiment, the technical scheme of the utility model is done further detailed description below.
Description of drawings
Fig. 1 is the circuit block diagram of the utility model.
Description of reference numerals:
1-elevation guiding mechanism motor; 2-horizontal adjusting mechanism motor; 3-voussoir top-pushing mechanism motor;
The 4-controller; 5-Position Control card; The 6-motor servo driver;
The 7-wireless receiving module; The 8-data collecting card; The 9-total powerstation;
The 10-pressure sensor; The 11-audible-visual annunciator; The 12-touch-screen.
The specific embodiment
As shown in Figure 1; The utility model comprises and is used for controller 4 that track slab precision adjustment equipment elevation guiding mechanism motor 1, horizontal adjusting mechanism motor 2 and voussoir top-pushing mechanism motor 3 are controlled, and Position Control card 5 that joins with controller 4 and the motor servo driver 6 that joins with Position Control card 5; The input of said controller 4 is connected to wireless receiving module 7 and data collecting card 8; The input wireless connections of said wireless receiving module 7 are useful on the total powerstation 9 of measuring position, the firm and hard border of track; The input of said data collecting card 8 is connected to and is used to detect the pressure sensor 10 that the voussoir top-pushing mechanism is applied to the jacking force on the voussoir, and the output of said motor servo driver 6 and said elevation guiding mechanism motor 1, horizontal adjusting mechanism motor 2 and voussoir top-pushing mechanism motor 3 join.
As shown in Figure 1, the utility model also comprises audible-visual annunciator 11, and said audible-visual annunciator 11 joins with the output of controller 4.
In the present embodiment, said controller 4 is for disposing the Industrial Personal Computer (IPC) of touch-screen 12 and a plurality of PCI slots.Said data collecting card 8 is connected with Industrial Personal Computer (IPC) through the PCI slot.Said Position Control card 5 is connected with Industrial Personal Computer (IPC) through the PCI slot.
The operating principle and the course of work of the utility model are: wireless receiving module 7 receives the physical location of measured each test point of track plate of total powerstation 9 and exports to controller 4; Controller 4 receive each test point of track plate that wireless receiving modules 7 are exported physical location and and be stored in advance wherein design attitude compare, draw physical location and the deviate between the design attitude of each test point, according to the deviate of each test point; Drive said elevation guiding mechanism motor 1, horizontal adjusting mechanism motor 2 and voussoir top-pushing mechanism motor 3 through Position Control card 5 and motor servo driver 6; Realize track plate hight journey, the adjustment of level and the moving of voussoir of required accurate adjustment, realize the function that the track plate is accurately adjusted fast.4 pairs of each point coordinate data of controller were preserved backup after adjustment was accomplished.When controller 4 is selected the Industrial Personal Computer (IPC) that disposes touch-screen 12 for use; With touch-screen 12 as human-computer interaction interface; Operating personnel can the parameters such as precision, gearratio, motor speed and zero-bit to track slab precision adjustment equipment be provided with on touch-screen 12; Can also show the adjustment precision of track slab precision adjustment equipment on the touch-screen 12 in real time, monitor the track slab precision adjustment equipment running in real time.
In the adjustment process, Position Control card 5 can be adjusted position, horizontal adjusting position and voussoir pushing tow position feedback with elevation and give controller 4, has realized half-closed loop control, has ensured the precision of adjustment of track slab precision adjustment equipment elevation and horizontal adjusting.Pressure sensor 10 can detect the voussoir top-pushing mechanism in real time and be applied to the jacking force on the voussoir and export to controller 4 through data collecting card 8; After the suffered jacking force of the voussoir that controller 4 receives reaches the setting value that is stored in advance wherein; Controller 4 is through Position Control card 5 and 3 stop motions of motor servo driver 6 control voussoir top-pushing mechanism motors; This moment, voussoir was urged into the suitable degree of depth, and track slab precision adjustment equipment just can be moved out to next piece track plate and carry out the accurate adjustment operation; Thereby realized the purpose of accurate pushing tow voussoir.
Owing to designed audible-visual annunciator 11, therefore, in the self-regulating process of track slab precision adjustment equipment, artificial if desired the intervention can be passed through audible-visual annunciator 11 alert; And, when system's operation is broken down, can also send alarm signal, remind operating personnel, in time take corresponding measure.
Through test, the track slab precision adjustment equipment that the utility model is controlled, elevation adjustment precision is ± 0.2mm that the horizontal adjusting precision is ± 0.2mm that the voussoir conversion accuracy is ± 0.1mm that the adjustment precision is high.To adjustment time of every block of track plate less than six minutes, adjustment efficient is high.
The above; It only is the preferred embodiment of the utility model; Be not that the utility model is done any restriction; Everyly any simple modification that above embodiment did, change and equivalent structure are changed, all still belong in the protection domain of the utility model technical scheme according to the utility model technical spirit.
Claims (5)
1. ballastless track boards accurate adjustment equipment automatic control system; It is characterized in that: comprise being used for controller (4) that track slab precision adjustment equipment elevation guiding mechanism motor (1), horizontal adjusting mechanism motor (2) and voussoir top-pushing mechanism motor (3) are controlled, and Position Control card (5) that joins with controller (4) and the motor servo driver (6) that joins with Position Control card (5); The input of said controller (4) is connected to wireless receiving module (7) and data collecting card (8); The input wireless connections of said wireless receiving module (7) are useful on the total powerstation (9) of measuring position, the firm and hard border of track; The input of said data collecting card (8) is connected to and is used to detect the pressure sensor (10) that the voussoir top-pushing mechanism is applied to the jacking force on the voussoir, and the output of said motor servo driver (6) and said elevation guiding mechanism motor (1), horizontal adjusting mechanism motor (2) and voussoir top-pushing mechanism motor (3) join.
2. according to the described ballastless track boards accurate adjustment of claim 1 equipment automatic control system, it is characterized in that: comprise audible-visual annunciator (11), said audible-visual annunciator (11) joins with the output of controller (4).
3. according to claim 1 or 2 described ballastless track boards accurate adjustment equipment automatic control systems, it is characterized in that: said controller (4) is for disposing the Industrial Personal Computer (IPC) of touch-screen (12) and a plurality of PCI slots.
4. according to the described ballastless track boards accurate adjustment of claim 3 equipment automatic control system, it is characterized in that: said data collecting card (8) is connected with Industrial Personal Computer (IPC) through the PCI slot.
5. according to the described ballastless track boards accurate adjustment of claim 3 equipment automatic control system, it is characterized in that: said Position Control card (5) is connected with Industrial Personal Computer (IPC) through the PCI slot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204575635U CN202323586U (en) | 2011-11-17 | 2011-11-17 | Automatic control system for ballastless track plate accurate adjustment equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204575635U CN202323586U (en) | 2011-11-17 | 2011-11-17 | Automatic control system for ballastless track plate accurate adjustment equipment |
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| Publication Number | Publication Date |
|---|---|
| CN202323586U true CN202323586U (en) | 2012-07-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204575635U Expired - Fee Related CN202323586U (en) | 2011-11-17 | 2011-11-17 | Automatic control system for ballastless track plate accurate adjustment equipment |
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| CN (1) | CN202323586U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102828452A (en) * | 2012-09-04 | 2012-12-19 | 中铁十四局集团有限公司 | I-PMS (I-Passenager Movement System)-based accurate-adjustment measuring and remote monitoring system of I-type track board for passenger transport line |
| CN106868961A (en) * | 2017-03-23 | 2017-06-20 | 株洲时代电子技术有限公司 | A kind of automatic control method that switches tracks |
| CN106968143A (en) * | 2017-03-23 | 2017-07-21 | 株洲时代电子技术有限公司 | A kind of automatic control system that switches tracks |
| CN108342933A (en) * | 2018-03-24 | 2018-07-31 | 安徽兴宇轨道装备有限公司 | A kind of body frame of integrated sleeper bed tuned plate vehicle |
| CN109706804A (en) * | 2019-03-07 | 2019-05-03 | 西安远景智能控制有限公司 | Non-fragment orbit track automatic checkout equipment and automatic testing method |
| CN111650971A (en) * | 2020-06-16 | 2020-09-11 | 安徽兴宇轨道装备有限公司 | Intelligent control system and method for precast slab fine tuning vehicle |
| CN114408461A (en) * | 2022-02-14 | 2022-04-29 | 广州发展环保建材有限公司 | Wireless remote control pushing mechanism control method, device and system |
-
2011
- 2011-11-17 CN CN2011204575635U patent/CN202323586U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102828452A (en) * | 2012-09-04 | 2012-12-19 | 中铁十四局集团有限公司 | I-PMS (I-Passenager Movement System)-based accurate-adjustment measuring and remote monitoring system of I-type track board for passenger transport line |
| CN106868961A (en) * | 2017-03-23 | 2017-06-20 | 株洲时代电子技术有限公司 | A kind of automatic control method that switches tracks |
| CN106968143A (en) * | 2017-03-23 | 2017-07-21 | 株洲时代电子技术有限公司 | A kind of automatic control system that switches tracks |
| CN106868961B (en) * | 2017-03-23 | 2018-11-30 | 株洲时代电子技术有限公司 | A kind of control method that switches tracks automatically |
| CN106968143B (en) * | 2017-03-23 | 2018-11-30 | 株洲时代电子技术有限公司 | A kind of control system that switches tracks automatically |
| CN108342933A (en) * | 2018-03-24 | 2018-07-31 | 安徽兴宇轨道装备有限公司 | A kind of body frame of integrated sleeper bed tuned plate vehicle |
| CN109706804A (en) * | 2019-03-07 | 2019-05-03 | 西安远景智能控制有限公司 | Non-fragment orbit track automatic checkout equipment and automatic testing method |
| CN111650971A (en) * | 2020-06-16 | 2020-09-11 | 安徽兴宇轨道装备有限公司 | Intelligent control system and method for precast slab fine tuning vehicle |
| CN114408461A (en) * | 2022-02-14 | 2022-04-29 | 广州发展环保建材有限公司 | Wireless remote control pushing mechanism control method, device and system |
| CN114408461B (en) * | 2022-02-14 | 2024-01-26 | 广州发展环保建材有限公司 | Wireless remote control pushing mechanism control method, device and system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120711 Termination date: 20171117 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |