CN202322131U - Multidirectional ground networking type tower crane monitoring system - Google Patents
Multidirectional ground networking type tower crane monitoring system Download PDFInfo
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- CN202322131U CN202322131U CN2011204437264U CN201120443726U CN202322131U CN 202322131 U CN202322131 U CN 202322131U CN 2011204437264 U CN2011204437264 U CN 2011204437264U CN 201120443726 U CN201120443726 U CN 201120443726U CN 202322131 U CN202322131 U CN 202322131U
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Abstract
The utility model discloses a multidirectional ground networking type tower crane monitoring system belonging to the technical field of tower crane monitoring technology. The system solves the problem of hidden dangers to personal safety of a tower crane operator when the operator works in a tower crane operating room high in the sky. A master controller, eight ground node controllers and a high-altitude operation controller of the system form a wireless signal transmission network, wireless signal transmission is performed among a first wireless serial port module of the master controller, a second wireless serial port module of the ground node controllers and a high-altitude wireless serial port module of the high-altitude operation controller, environment conditions around a tower crane can be obtained from multiple directions, and the working safety of the tower crane is improved. The multidirectional ground networking type tower crane monitoring system is used for monitoring the tower crane.
Description
Technical field
The utility model relates to a kind of ground multi-faceted networking formula tower crane monitored control system, belongs to tower crane monitoring technique field.
Background technology
Along with the continuous increase of modern architecture height, increasing to the dependence of tower crane during building operation, tower crane has become the requisite preparation of construction of modern house building field.Because the complexity of building operation environment, the obstacle that the work area is formed such as high-rise building etc. ensure that the safe operation of tower crane becomes problem demanding prompt solution.
At present, for making the tower crane operator better view is arranged, the tower crane operator's compartment all is arranged on high aerial, because the danger of aloft work makes operator's personal safety have certain potential safety hazard.
The utility model content
The utility model is to operate office work in order to solve the tower crane operator at the aerial tower crane of height, and there is the problem of hidden danger in personal safety, and a kind of ground multi-faceted networking formula tower crane monitored control system is provided.
The said ground of the utility model multi-faceted networking formula tower crane monitored control system, it comprises master controller, it also comprises eight ground node controllers and aloft work controller,
Master controller, eight ground node controllers and aloft work controller form the transmission of wireless signals network,
Master controller comprises the first wireless serial module, first alarm module, first touch-screen display, first data memory module, emergency control module and first microcontroller,
The input/output terminal of the first wireless serial module connects first I/O of first microcontroller; The input/output terminal of first alarm module connects second I/O of first microcontroller; The input/output terminal of first touch-screen display connects the 3rd I/O of first microcontroller; The input/output terminal of first data memory module connects the 4th I/O of first microcontroller, and the input/output terminal of emergency control module connects the 5th I/O of first microcontroller;
The structure of eight ground node controllers is all identical, and the ground node controller comprises the second wireless serial module, second alarm module, second touch-screen display, second data memory module and second microcontroller,
The input/output terminal of the second wireless serial module connects first I/O of second microcontroller; The input/output terminal of second alarm module connects second I/O of second microcontroller; The input/output terminal of second touch-screen display connects the 3rd I/O of second microcontroller, and the input/output terminal of second data memory module connects the 4th I/O of second microcontroller;
The aloft work controller comprises high-altitude wireless serial module, audible alarm module, high-altitude touch-screen display, high-altitude data memory module, high-altitude microcontroller, angular transducer, air velocity transducer, load cell, height sensor and rotary angle transmitter,
The input/output terminal of high-altitude wireless serial module connects first I/O of high-altitude microcontroller; The input/output terminal of audible alarm module connects second I/O of high-altitude microcontroller; The input/output terminal of high-altitude touch-screen display connects the 3rd I/O of high-altitude microcontroller; The input/output terminal of high-altitude data memory module connects the 4th I/O of high-altitude microcontroller; The angle signal mouth of angular transducer connects the angle signal input end of high-altitude microcontroller; The wind velocity signal mouth of air velocity transducer connects the wind velocity signal input end of high-altitude microcontroller; The weight signal mouth of load cell connects the weight signal input end of high-altitude microcontroller, and the altitude signal mouth of height sensor connects the altitude signal input end of high-altitude microcontroller, and the angular signal mouth of rotary angle transmitter connects the angular signal input end of high-altitude microcontroller;
Carry out transmission of wireless signals between the first wireless serial module, the second wireless serial module and the high-altitude wireless serial module.
The aloft work controller is arranged in the tower crane operator's compartment, and master controller and eight ground node controllers are arranged on around the tower crane, and with master controller and aloft work controller all in 1000 meters scope.
It is the micro controller system of STM32 that first microcontroller, second microcontroller and high-altitude microcontroller all adopt model.
The first wireless serial module, the second wireless serial module and high-altitude wireless serial module are Arduino micro radio digital transmission module.
The utility model has the advantages that: the utility model adopts the multi-faceted wireless monitor mode in ground; Control the aloft work controller; The multi-faceted environmental aspect of obtaining around the tower crane improved the safety of tower crane work, and actv. has ensured staff's in the tower crane operator's compartment personal safety.
Description of drawings:
Fig. 1 is the integral structure block diagram of the utility model;
Fig. 2 is the structured flowchart of master controller;
Fig. 3 is the structured flowchart of ground node controller;
Fig. 4 is the structured flowchart of aloft work controller;
Fig. 5 is the distribution schematic diagram of master controller, eight ground node controllers and aloft work controller.
The specific embodiment
The specific embodiment one: below in conjunction with Fig. 1 to Fig. 5 this embodiment is described, the said ground of this embodiment multi-faceted networking formula tower crane monitored control system, it comprises master controller 1, it also comprises eight ground node controllers 2 and aloft work controller 3,
The input/output terminal of the first wireless serial module 1-1 connects first I/O of the first microcontroller 1-6; The input/output terminal of the first alarm module 1-2 connects second I/O of the first microcontroller 1-6; The input/output terminal of the first touch-screen display 1-3 connects the 3rd I/O of the first microcontroller 1-6; The input/output terminal of the first data memory module 1-4 connects the 4th I/O of the first microcontroller 1-6, and the input/output terminal of emergency control module 1-5 connects the 5th I/O of the first microcontroller 1-6;
The structure of eight ground node controllers 2 is all identical, and ground node controller 2 comprises the second wireless serial module 2-1, the second alarm module 2-2, the second touch-screen display 2-3, the second data memory module 2-4 and the second microcontroller 2-5,
The input/output terminal of the second wireless serial module 2-1 connects first I/O of the second microcontroller 2-5; The input/output terminal of the second alarm module 2-2 connects second I/O of the second microcontroller 2-5; The input/output terminal of the second touch-screen display 2-3 connects the 3rd I/O of the second microcontroller 2-5, and the input/output terminal of the second data memory module 2-4 connects the 4th I/O of the second microcontroller 2-5;
Aloft work controller 3 comprises high-altitude wireless serial module 3-1, audible alarm module 3-2, high-altitude touch-screen display 3-3, high-altitude data memory module 3-4, high-altitude microcontroller 3-5, angular transducer 3-6, air velocity transducer 3-7, load cell 3-8, height sensor 3-9 and rotary angle transmitter 3-10
The input/output terminal of high-altitude wireless serial module 3-1 connects first I/O of high-altitude microcontroller 3-5; The input/output terminal of audible alarm module 3-2 connects second I/O of high-altitude microcontroller 3-5; The input/output terminal of high-altitude touch-screen display 3-3 connects the 3rd I/O of high-altitude microcontroller 3-5; The input/output terminal of high-altitude data memory module 3-4 connects the 4th I/O of high-altitude microcontroller 3-5; The angle signal mouth of angular transducer 3-6 connects the angle signal input end of high-altitude microcontroller 3-5; The wind velocity signal mouth of air velocity transducer 3-7 connects the wind velocity signal input end of high-altitude microcontroller 3-5; The weight signal mouth of load cell 3-8 connects the weight signal input end of high-altitude microcontroller 3-5, and the altitude signal mouth of height sensor 3-9 connects the altitude signal input end of high-altitude microcontroller 3-5, and the angular signal mouth of rotary angle transmitter 3-10 connects the angular signal input end of high-altitude microcontroller 3-5;
Carry out transmission of wireless signals between the first wireless serial module 1-1, the second wireless serial module 2-1 and the high-altitude wireless serial module 3-1.
This embodiment also can utilize the physical address coder to expand the quantity of ground node controller again as required.
The mode of operation of master controller 1 control ground node controller 2 and aloft work controller 3, whether decision aloft work controller 3 works, and selects for use some in eight ground node controllers 2 to carry out monitoring work.
All controllers can be provided with a startup password of one to eight, to guarantee the safety of operation; All controllers all are furnished with real-time clock; Each data memory module adopts the 24C1024 chip of 1M storage space; Be used for storing and read data, write down the real time operation behavior, and will store data transmission to upper computer through the wireless serial module with microcontroller; All touch-screen displays can be 12864 Liquid Crystal Display (LCD)s, are used for showing the content such as prompting and working node numbering of current real-time clock, instruction set; All controllers also can join the control key that the direction button, rope elongation of control tower tower crane arm left-right rotation shorten in addition and confirm, negate, emergency call, four independent buttons of locking.Each ground node controller 2 that is in open state can carry out emergency call at any time, sends dangerous information to master controller 1.
The mode that the first alarm module 1-2 and the second alarm module 2-2 can select for use audible alarm or signal lamp to report to the police.
All touch-screen displays can be selected the H600 cun touch-screen of Beijing Dwin Technology Co., Ltd. for use, and it adopts serial ports to carry out the order data transmission; Emergency control module 1-5 comprises the emergency control switch, is used in emergency circumstances, takes urgent measure.
The data that angular transducer 3-6, air velocity transducer 3-7, load cell 3-8, height sensor 3-9 and rotary angle transmitter 3-10 measurement are obtained are used for for ground node controller 2 lifting rope pendulum angle, high-altitude wind speed, hoisting weight, real-time height and real-time rotational angle being provided.
The specific embodiment two: this embodiment is the further qualification to embodiment one; Aloft work controller 3 is arranged in the tower crane operator's compartment; Master controller 1 and eight ground node controllers 2 are arranged on around the tower crane, and with master controller 1 and aloft work controller 3 all in 1000 meters scope.
It is the network arrangement at center with the tower crane that this embodiment has formed; Ground node controller 2 distributes extensively; Any ground node controller 2 is found all can send out an emergency signal behind the dangerous situation, is controlled by master controller 1 to stop all work, to guarantee safety.
The specific embodiment three: this embodiment is for to the further specifying of embodiment one or two, and it is the micro controller system of STM32 that the first microcontroller 1-6, the second microcontroller 2-5 and high-altitude microcontroller 3-5 all adopt model.
All microcontrollers all can be selected enhancement mode micro controller system STM32 for use, embedded uCOS-II real time operating system (RTOS).Each microcontroller inside is provided with 5 serial ports passages, and wherein two serial ports drive touch-screen display and wireless serial module respectively.
The specific embodiment four: this embodiment is for to the further specifying of embodiment one, two or three, and the first wireless serial module 1-1, the second wireless serial module 2-1 and high-altitude wireless serial module 3-1 are Arduino micro radio digital transmission module.
Arduino micro radio digital transmission module adopts the SI4432 chip, and communication distance reaches 1200 meters farthest.
The specific embodiment five: this embodiment is further specifying embodiment one, two, three or four; This embodiment also comprises power module 4, and power module 4 is used to the first microcontroller 1-6, the second microcontroller 2-5 and high-altitude microcontroller 3-5 working power is provided.
Said power module 4 can be selected the chargeable lithium cell of 5v for use.
The workflow of the utility model is:
At first: open the source switch of all controllers, behind the entering mode of operation, the address of these ground node controller 2 sums and each ground node controller 2 is confirmed and write down to master controller 1 through sending the answer instruction of instruction and reception.
When initial, have only master controller 1 can control aloft work controller 3, ground node controller 2 is only to receive the signal of each sensor acquisition that aloft work controller 3 returns.Can send urgent cue to master controller 1 constantly urgent, judge whether to need to start emergency stop switch by master controller 1 operator.
When ground Node Controller 2 need be controlled tower crane, send request signal to master controller 1 earlier, 1 operator makes judgement by master controller, whether gives this ground node controller 2 control of aloft work controller 3.After master controller 1 was given this ground node controller 2 control of aloft work controller 3, this ground node controller 2 began aloft work controller 3 is controlled, and meanwhile other ground node controllers 2 are supervised its operation process.If master controller 1 finds that safety problem can start emergency stop switch.If can send urgent cue to master controller 1 when other ground node controllers are found safety problem, judge whether to need to start emergency stop switch by master controller 1 operator.
The operating process of this controller of the data memory module of each controller record in the operation process.Can regularly concentrate and the memory module that clears data in data recorded.
Carry out aloft work control by a controller in the operation process, other a plurality of controllers are monitored its operation through the information of each sensor acquisition with to operator's field observation.
Claims (5)
1. ground multi-faceted networking formula tower crane monitored control system, it comprises master controller (1), it is characterized in that: it also comprises eight ground node controllers (2) and aloft work controller (3),
Master controller (1), eight ground node controllers (2) and aloft work controller (3) form the transmission of wireless signals network,
Master controller (1) comprises the first wireless serial module (1-1), first alarm module (1-2), first touch-screen display (1-3), first data memory module (1-4), emergency control module (1-5) and first microcontroller (1-6),
The input/output terminal of the first wireless serial module (1-1) connects first I/O of first microcontroller (1-6); The input/output terminal of first alarm module (1-2) connects second I/O of first microcontroller (1-6); The input/output terminal of first touch-screen display (1-3) connects the 3rd I/O of first microcontroller (1-6); The input/output terminal of first data memory module (1-4) connects the 4th I/O of first microcontroller (1-6), and the input/output terminal of emergency control module (1-5) connects the 5th I/O of first microcontroller (1-6);
The structure of eight ground node controllers (2) is all identical; Ground node controller (2) comprises the second wireless serial module (2-1), second alarm module (2-2), second touch-screen display (2-3), second data memory module (2-4) and second microcontroller (2-5)
The input/output terminal of the second wireless serial module (2-1) connects first I/O of second microcontroller (2-5); The input/output terminal of second alarm module (2-2) connects second I/O of second microcontroller (2-5); The input/output terminal of second touch-screen display (2-3) connects the 3rd I/O of second microcontroller (2-5), and the input/output terminal of second data memory module (2-4) connects the 4th I/O of second microcontroller (2-5);
Aloft work controller (3) comprises high-altitude wireless serial module (3-1), audible alarm module (3-2), high-altitude touch-screen display (3-3), high-altitude data memory module (3-4), high-altitude microcontroller (3-5), angular transducer (3-6), air velocity transducer (3-7), load cell (3-8), height sensor (3-9) and rotary angle transmitter (3-10)
The input/output terminal of high-altitude wireless serial module (3-1) connects first I/O of high-altitude microcontroller (3-5); The input/output terminal of audible alarm module (3-2) connects second I/O of high-altitude microcontroller (3-5); The input/output terminal of high-altitude touch-screen display (3-3) connects the 3rd I/O of high-altitude microcontroller (3-5); The input/output terminal of high-altitude data memory module (3-4) connects the 4th I/O of high-altitude microcontroller (3-5); The angle signal mouth of angular transducer (3-6) connects the angle signal input end of high-altitude microcontroller (3-5); The wind velocity signal mouth of air velocity transducer (3-7) connects the wind velocity signal input end of high-altitude microcontroller (3-5); The weight signal mouth of load cell (3-8) connects the weight signal input end of high-altitude microcontroller (3-5); The altitude signal mouth of height sensor (3-9) connects the altitude signal input end of high-altitude microcontroller (3-5), and the angular signal mouth of rotary angle transmitter (3-10) connects the angular signal input end of high-altitude microcontroller (3-5);
Carry out transmission of wireless signals between the first wireless serial module (1-1), the second wireless serial module (2-1) and the high-altitude wireless serial module (3-1).
2. ground according to claim 1 multi-faceted networking formula tower crane monitored control system; It is characterized in that: aloft work controller (3) is arranged in the tower crane operator's compartment; Master controller (1) and eight ground node controllers (2) are arranged on around the tower crane, and with master controller (1) and aloft work controller (3) all in 1000 meters scope.
3. ground according to claim 1 and 2 multi-faceted networking formula tower crane monitored control system is characterized in that: it is the micro controller system of STM32 that first microcontroller (1-6), second microcontroller (2-5) and high-altitude microcontroller (3-5) all adopt model.
4. ground according to claim 1 and 2 multi-faceted networking formula tower crane monitored control system is characterized in that: the first wireless serial module (1-1), the second wireless serial module (2-1) and high-altitude wireless serial module (3-1) are Arduino micro radio digital transmission module.
5. ground according to claim 1 and 2 multi-faceted networking formula tower crane monitored control system; It is characterized in that: it also comprises power module (4), and power module (4) is used to first microcontroller (1-6), second microcontroller (2-5) and high-altitude microcontroller (3-5) working power is provided.
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CN2011204437264U CN202322131U (en) | 2011-11-10 | 2011-11-10 | Multidirectional ground networking type tower crane monitoring system |
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CN2011204437264U CN202322131U (en) | 2011-11-10 | 2011-11-10 | Multidirectional ground networking type tower crane monitoring system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102865855A (en) * | 2012-09-27 | 2013-01-09 | 无锡华科机械设备有限公司 | Intelligent test monitoring console for inclination angle of safety lock locking ropes |
CN107826990A (en) * | 2017-11-28 | 2018-03-23 | 四川建筑职业技术学院 | A kind of new tower crane |
-
2011
- 2011-11-10 CN CN2011204437264U patent/CN202322131U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102865855A (en) * | 2012-09-27 | 2013-01-09 | 无锡华科机械设备有限公司 | Intelligent test monitoring console for inclination angle of safety lock locking ropes |
CN107826990A (en) * | 2017-11-28 | 2018-03-23 | 四川建筑职业技术学院 | A kind of new tower crane |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120711 Termination date: 20141110 |
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EXPY | Termination of patent right or utility model |