CN202318525U - Circular cake type carbon block vibration forming machine - Google Patents
Circular cake type carbon block vibration forming machine Download PDFInfo
- Publication number
- CN202318525U CN202318525U CN2011204814621U CN201120481462U CN202318525U CN 202318525 U CN202318525 U CN 202318525U CN 2011204814621 U CN2011204814621 U CN 2011204814621U CN 201120481462 U CN201120481462 U CN 201120481462U CN 202318525 U CN202318525 U CN 202318525U
- Authority
- CN
- China
- Prior art keywords
- forming machine
- patty
- mould
- charcoal piece
- vibrating forming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Carbon And Carbon Compounds (AREA)
Abstract
The utility model discloses a circular cake type carbon block vibration forming machine. The circular cake type carbon block vibration forming machine comprises a mainframe, an auxiliary rack, a lifting pressurizing mechanism, a suspension type mould, an amplitude modulation vibration table, a temperature equalization box, a measuring material bin, a movable feeding mechanism, a hydraulic system and an electric control system, wherein the hydraulic system and the electric control system are used for controlling operations of the mainframe, the auxiliary rack, the lifting pressurizing mechanism, the suspension type mould, the amplitude modulation vibration table, the temperature equalization box, the measuring material bin and the movable feeding mechanism; the lifting pressurizing mechanism is arranged at the upper part of the mainframe; the lower part of the lifting pressurizing mechanism is connected with the suspension type mould through a ballast weight assembly; a base mould of the suspension mould is arranged at the upper part of the amplitude modulation vibration table; the temperature equalization box, the measuring material bin and the movable feeding mechanism are arranged on the auxiliary rack from the top down; the lower part of the temperature equalization box is connected with the measuring material bin; and the movable feeding mechanism is arranged below the measuring material bin. A circular cake type carbon block produced by the circular cake type carbon block vibration forming machine disclosed by the utility model has the formation yield of larger than 99%, the density of not smaller than 1.65g/cm<3>, and uniform density in an upper part and a lower part; and the production efficiency is high, the use reliability is high and the maintenance rate is low.
Description
Technical field
The utility model relates to a kind of charcoal piece vibrating forming machine, especially relates to a kind of patty charcoal piece vibrating forming machine.
Background technology
Electrolgtic aluminium patty charcoal piece is the great material of consumption in the Aluminum Electrolysis Production process, the common name cake.Along with the develop rapidly of domestic aluminum electrolysis industry in recent years, electrolytic aluminium is to the demand of cake also at double growth.Concerning the carbon element factory, meeting the need of market becomes the basic of development.The development that improves production capacity, improves the quality of products, reduces cost the carbon element factory seems even more important.In patty charcoal piece production process, moulding is very crucial operation, and the quality of moulding all has very big influence to the quality and the production efficiency of patty charcoal piece.
At present, the patty charcoal piece vibrating forming machine that domestic carbon element industry is used all is to operate manually, and amplitude in the forming process, exciting force is non-adjustable and covibration is arranged; The cake density unevenness of producing is even and density is on the low side, also is easy to generate crackle, indications of fracture occurs; The weight of patty charcoal piece, highly, index fluctuation range such as density is big, and the output and the quality of product had bigger influence, yield rate is not high; Fault rate is high, and production efficiency is low.
Summary of the invention
For addressing the above problem, the purpose of the utility model provides a kind of patty charcoal piece vibrating forming machine, and it adopts PLC Automatic Control technology, can carry out full-automatic, semi-automatic and manual operation.
For realizing the foregoing invention purpose, the utility model adopts following technical scheme:
A kind of patty charcoal piece vibrating forming machine; It comprises mainframe, auxiliary framework, lifting pressing mechanism, floated mould, amplitude modulated oscillations platform, equal incubator, metering feed bin, motion feeding machanism and hydraulic system and the electric-control system of controlling above-mentioned parts work; Promote pressing mechanism and be installed in mainframe top; Promote the pressing mechanism bottom and be connected with floated mould through the ballast assembly, the bed die of floated mould is arranged on amplitude modulated oscillations platform top; All incubator, metering feed bin, motion feeding machanism from top to bottom are installed on the auxiliary framework, and the samming lower box part is connected with the metering feed bin, and the motion feeding machanism is arranged on metering feed bin below.
Described patty charcoal piece vibrating forming machine, the die sleeve two ends of its floated mould are connected with the mould guiding mechanism through bolt.
Described patty charcoal piece vibrating forming machine, its ballast assembly is provided with insurance institution.
Described patty charcoal piece vibrating forming machine, it also includes and is used to floated mould, all oil/the air cavity of incubator provides the heat kerosene circulatory system of heat kerosene.
Described patty charcoal piece vibrating forming machine, it also includes pumped vacuum systems, and pumped vacuum systems is connected with floated mould.
Described patty charcoal piece vibrating forming machine, it also includes a lubricating system, and lubricating system is connected with the amplitude modulated oscillations platform.
Described patty charcoal piece vibrating forming machine, it also includes a cooling system, and cooling system is connected with the amplitude modulated oscillations platform.
Described patty charcoal piece vibrating forming machine, its also include the patty charcoal piece that is used to push moulding the pushing block device, be used to receive moulding patty charcoal piece connect block assembly.
Described patty charcoal piece vibrating forming machine, it also includes the bitumen flue gas dust pelletizing system that is used to collect the vibrating forming machine bitumen flue gas, and the bitumen flue gas dust pelletizing system is installed on the auxiliary framework.
Owing to adopt aforesaid technical scheme, the utlity model has following superiority:
This patty charcoal piece vibrating forming machine, the moulding qualification rate of the patty charcoal piece of its production is greater than 99%, and charcoal piece density is not less than 1.65 gram/cubic centimetres; Lower density is even on the charcoal piece; Production efficiency is up to 3～5 pieces/hour, and the equipment dependability is high, and maintenance rate is low.
Description of drawings
Fig. 1 is the structural front view of the utility model patty charcoal piece vibrating forming machine;
Fig. 2 is the structure side view of the utility model patty charcoal piece vibrating forming machine;
Among the figure: the 1-mainframe; 2-ballast assembly; The 3-pressure head; The 4-die sleeve; The 5-pumped vacuum systems; 6-mould guiding mechanism; The 7-bed die; The 8-lubricating system; 9-amplitude modulated oscillations platform; The 10-heat kerosene circulatory system; 11-promotes pressing mechanism; The equal incubator of 12-; 13-bitumen flue gas dust pelletizing system; 14-insurance institution; The 15-pallet; 16-connects block assembly; The 17-cooling system; 18-pushing block device; 19-vibrates hopper; The 20-auxiliary framework; 21-measures feed bin.
The specific embodiment
Below through embodiment and combine accompanying drawing that the utility model is done further explain.
Like Fig. 1, shown in 2; This patty charcoal piece vibrating forming machine; It comprises mainframe 1, auxiliary framework 20, lifting pressing mechanism 11, floated mould, amplitude modulated oscillations platform 9, equal incubator 12, metering feed bin 21, motion feeding machanism and hydraulic system and the electric-control system of controlling above-mentioned parts work; Promote pressing mechanism 11 and be installed in mainframe 1 top, promote pressing mechanism 11 bottoms and be connected with floated mould through ballast assembly 2, ballast assembly 2 is provided with insurance institution 14; The bed die 7 of floated mould is arranged on amplitude modulated oscillations platform 9 tops, and die sleeve 4 two ends are connected with mould guiding mechanism 6 through bolt; The motion feeding machanism is vibration hopper 19, and all incubator 12, metering feed bin 21, vibration hopper 19 from top to bottom are installed on the auxiliary framework 20, and all incubator 12 bottoms are connected with metering feed bin 21, and vibration hopper 19 is arranged on metering feed bin 21 belows.
What above-mentioned floated mould adopted is applicant's the product of granted patent, the patent No.: ZL200720090623.8, denomination of invention: a kind of floated mould; Floated mould includes pressure head 3, die sleeve 4 and bed die 7, and in vibration processes, die sleeve is not participated in vibration basically; Make the exciting force of amplitude modulated oscillations platform all put on charcoal piece bottom through bed die; Shorten molding time, make charcoal piece density even up and down, prevent that charcoal piece bottom is loose.
What above-mentioned amplitude modulated oscillations platform adopted is applicant's the product of granted patent, the patent No.: ZL200720090620.4, denomination of invention: a kind of amplitude modulated oscillations platform; The amplitude modulated oscillations platform starts under zero amplitude and shuts down, and amplitude, exciting force automatic and adjustable can realize that in vibration processes little amplitude shakes large-amplitude vibration in advance.
What above-mentioned equal incubator adopted is applicant's the product of granted patent, the patent No.: ZL200720090624.2, denomination of invention: a kind of equal incubator; All incubator helps discharging, does not have the dead angle in the shaft whipping process basically, thickener low speed, evenly stirring in equal incubator that temperature is higher; Cooling, smoke discharging effect are obviously and be difficult for balling; Satisfy the moulding process requirement, help the collection of bitumen flue gas, site environment improves greatly.
Described patty charcoal piece vibrating forming machine, it also includes and is used to floated mould, all oil/the air cavity of incubator 12 provides the heat kerosene circulatory system 10 of heat kerosene, regulates the flow of heat kerosene, the heating-up temperature of control mould, the appearance yield of raising charcoal piece.
Described patty charcoal piece vibrating forming machine, it also includes pumped vacuum systems 5, and pumped vacuum systems is connected with floated mould, extracts thickener bitumen flue gas in the mould.
Described patty charcoal piece vibrating forming machine, it also includes lubricating system 8 and cooling system 17, and lubricating system 8, cooling system 17 are connected with amplitude modulated oscillations platform 9.Lubricating system is that the vibrating bin internal gear of amplitude modulated oscillations platform provides lubricated, and lubricating system adopts centralized lubrication, and increasing has various filtrations, guarantees the cleaning of lubricating oil, and the loss that reduces lubricating oil, prolongs the lubricating oil life cycle, makes equipment more safe and reliable; Cooling system is mainly used in the bearing cooling of vibrating bin, the bearing temperature rise that produces in the vibrating bin rotation process is reduced the service life that can effectively improve vibrating bin through the water circulation.
Described patty charcoal piece vibrating forming machine, its also include the patty charcoal piece that is used to push moulding pushing block device 18, be used to receive moulding patty charcoal piece connect block assembly 16.
Described patty charcoal piece vibrating forming machine, it also includes the bitumen flue gas dust pelletizing system 13 that is used to collect the vibrating forming machine bitumen flue gas, and bitumen flue gas dust pelletizing system 13 is installed on the auxiliary framework 20; The bitumen flue gas dust pelletizing system is mainly accomplished the collection to vibration hopper 19 blanking positions, equal incubator 12 blanking positions and inner bitumen flue gas.
The course of work of the utility model patty charcoal piece vibrating forming machine: will measure feed bin 21 title definite value weighings before the work earlier and be transferred to the weight of required thickener, and set two definite value points; Open equal incubator 12, add in the equal incubator through artificial thickener bucket from the mixed pot thickener that comes out of pinching, the low speed insulated and stirred is so that discharge bitumen flue gas; All after the incubator material feeding, the primer fluid pressing system is opened by the equal incubator bin gate of Driven by Hydraulic Cylinder; Thickener evenly adds in the metering feed bin, and the metering feed bin remains the electrical heating state, maintains the temperature at fluctuation in the certain limit; When the metering feed bin records material when weighing the first definite value point through 4 sensors; Control equal incubator bin gate and turn down slowing down its blanking velocity, when material weighs the second definite value point, control equal incubator bin gate and close and make it return back to initial state; Under initial state, all incubator continues spice and stops downward discharge.
After 21 material feedings of metering feed bin finished, the hydraulic cylinder of Vibration on Start-up hopper 19 was after the vibration hopper advances to the position; The electric motor starting of amplitude modulated oscillations platform 9, lubricating system 8 starts and remains connection, and the vibrating motor unlatching of vibrating hopper simultaneously makes the vibration hopper be in vibrational state; Start the metering feed bin oil cylinder that opens the door, open metering feed bin bin gate, blowing in the vibration hopper; At this moment thickener gets into die sleeve 4, and to add the die sleeve volume about 1/3 the time when material, the hydraulic cylinder works of amplitude modulated oscillations platform; The amplitude modulation push-pull shaft is drawn out to the centre position, and the little amplitude work of amplitude modulated oscillations platform this moment is after thickener all gets into die sleeve in the metering feed bin; The hydraulic cylinder of vibration hopper moves once more, and the vibration hopper is retreated; Metering feed bin door is closed in fallback procedures, waits for next material feeding.
In the blanking process of vibration hopper 19, start pumped vacuum systems 5, wait vacuumizes.
After hopper retreated into the position, ballast assembly 2 and pressure head 3, pumped vacuum systems 5 descended under the Driven by Hydraulic Cylinder in promoting pressing mechanism 11 in vibration, dropped to when vacuumizing; Pressurized cylinder stops action in the lifting pressing mechanism, and pumped vacuum systems begins to vacuumize action, after bleeding about two minutes (time of bleeding is adjustable); Start the pressurized cylinder that promotes in the pressing mechanism once more, the ballast assembly slowly falls, simultaneously the hydraulic cylinder secondary action of amplitude modulated oscillations platform 9; After amplitude is raised to large amplitude place vibration a period of time (about 30s), will promote that pressurized cylinder transfers to pressurized state in the pressing mechanism, about 30s～1min (time of vibration is adjustable) is vibrated in continuation; The action of the hydraulic cylinder of amplitude modulated oscillations platform is adjusted to 0 after thickener jolt ramming in the die sleeve, closes vibrating motor, and pumped vacuum systems stops to vacuumize simultaneously; Promote press cylinder action in the pressing mechanism and upwards mention ballast assembly to pressure head and rigidly connect when touching the charcoal piece and stop, promoting and propose the action of mould hydraulic cylinder upwards during the about 200～300mm height of the demoulding in the pressing mechanism, start the press cylinder that promotes in the pressing mechanism simultaneously; Mention ballast assembly 2 to pressure head 3 beginning and rise together and rises with die sleeve 4 and return back to original position (extreme higher position) and accomplish knockout course, die sleeve rise put in place after, pushing block device 18 hydraulic cylinders that are arranged in mainframe one side move; Through the pushing block device, the cake charcoal piece of moulding is pushed into connecing on the pallets of placing above the block assembly 16 15 of mainframe opposite side, artificial pallet is winched in the cooling bay; After hydraulic cylinder is retreated and is put in place in the pushing block device; Start to promote and to carry the mould hydraulic cylinder in the pressing mechanism, die sleeve descends and puts in place, closes hydraulic system; The shaping work process finishes; At this moment, metering feed bin material feeding finishes, and just can continue the action of moulding next time.
Claims (9)
1. patty charcoal piece vibrating forming machine; It is characterized in that: it comprises mainframe (1), auxiliary framework (20), lifting pressing mechanism (11), floated mould, amplitude modulated oscillations platform (9), equal incubator (12), metering feed bin (21), motion feeding machanism and hydraulic system and the electric-control system of controlling above-mentioned parts work; Promote pressing mechanism and be installed in mainframe top; Promote the pressing mechanism bottom and be connected with floated mould through ballast assembly (2), the bed die of floated mould (7) is arranged on amplitude modulated oscillations platform top; All incubator, metering feed bin, motion feeding machanism from top to bottom are installed on the auxiliary framework, and the samming lower box part is connected with the metering feed bin, and the motion feeding machanism is arranged on metering feed bin below.
2. patty charcoal piece vibrating forming machine according to claim 1 is characterized in that: the die sleeve of its floated mould (4) two ends are connected with mould guiding mechanism (6) through bolt.
3. patty charcoal piece vibrating forming machine according to claim 1 is characterized in that: its ballast assembly (2) is provided with insurance institution (14).
4. patty charcoal piece vibrating forming machine according to claim 1 is characterized in that: it also includes and is used to floated mould, all oil/the air cavity of incubator provides the heat kerosene circulatory system (10) of heat kerosene.
5. patty charcoal piece vibrating forming machine according to claim 1, it is characterized in that: it also includes pumped vacuum systems (5), and pumped vacuum systems is connected with floated mould.
6. patty charcoal piece vibrating forming machine according to claim 1, it is characterized in that: it also includes a lubricating system (8), and lubricating system is connected with amplitude modulated oscillations platform (9).
7. patty charcoal piece vibrating forming machine according to claim 1, it is characterized in that: it also includes a cooling system (17), and cooling system is connected with amplitude modulated oscillations platform (9).
8. patty charcoal piece vibrating forming machine according to claim 1 is characterized in that: its also include the patty charcoal piece that is used to push moulding pushing block device (18), be used to receive moulding patty charcoal piece connect block assembly (16).
9. patty charcoal piece vibrating forming machine according to claim 1 is characterized in that: it also includes the bitumen flue gas dust pelletizing system (13) that is used to collect the vibrating forming machine bitumen flue gas, and the bitumen flue gas dust pelletizing system is installed on the auxiliary framework (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204814621U CN202318525U (en) | 2011-11-28 | 2011-11-28 | Circular cake type carbon block vibration forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204814621U CN202318525U (en) | 2011-11-28 | 2011-11-28 | Circular cake type carbon block vibration forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202318525U true CN202318525U (en) | 2012-07-11 |
Family
ID=46430521
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204814621U Expired - Fee Related CN202318525U (en) | 2011-11-28 | 2011-11-28 | Circular cake type carbon block vibration forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202318525U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744766A (en) * | 2012-07-16 | 2012-10-24 | 中钢集团洛阳耐火材料研究院有限公司 | Die mechanism of vibration molder with slide block on middle part and operation method thereof |
| CN103640243A (en) * | 2013-12-03 | 2014-03-19 | 济南澳海炭素有限公司 | Novel carbon product vibration forming machine |
| CN103846999A (en) * | 2012-11-28 | 2014-06-11 | 沈阳铝镁设计研究院有限公司 | Mixed pressing type vibration forming machine and forming method |
| CN104931386A (en) * | 2014-03-17 | 2015-09-23 | 沈阳铝镁设计研究院有限公司 | Carbon green anode carbon block online density detection device |
| CN105881711A (en) * | 2016-06-13 | 2016-08-24 | 索通发展股份有限公司 | Mould pressing forming process and mould pressing forming equipment for producing pre-baked anode green body |
| CN113561554A (en) * | 2020-04-28 | 2021-10-29 | 青岛金玖能源科技有限公司 | Wet pressing plate host |
| CN117103757A (en) * | 2023-09-26 | 2023-11-24 | 山东合丰科技开发有限公司 | Vibration forming machine for anode production |
-
2011
- 2011-11-28 CN CN2011204814621U patent/CN202318525U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744766A (en) * | 2012-07-16 | 2012-10-24 | 中钢集团洛阳耐火材料研究院有限公司 | Die mechanism of vibration molder with slide block on middle part and operation method thereof |
| CN102744766B (en) * | 2012-07-16 | 2014-07-30 | 中钢集团洛阳耐火材料研究院有限公司 | Die mechanism of vibration molder with slide block on middle part and operation method thereof |
| CN103846999A (en) * | 2012-11-28 | 2014-06-11 | 沈阳铝镁设计研究院有限公司 | Mixed pressing type vibration forming machine and forming method |
| CN103846999B (en) * | 2012-11-28 | 2016-01-13 | 沈阳铝镁设计研究院有限公司 | Mixing pressure type vibrating forming machine and forming method |
| CN103640243A (en) * | 2013-12-03 | 2014-03-19 | 济南澳海炭素有限公司 | Novel carbon product vibration forming machine |
| CN104931386A (en) * | 2014-03-17 | 2015-09-23 | 沈阳铝镁设计研究院有限公司 | Carbon green anode carbon block online density detection device |
| CN105881711A (en) * | 2016-06-13 | 2016-08-24 | 索通发展股份有限公司 | Mould pressing forming process and mould pressing forming equipment for producing pre-baked anode green body |
| CN105881711B (en) * | 2016-06-13 | 2017-12-05 | 索通发展股份有限公司 | Compression molding produces the technique and its compression molding device of prebaked anode green body |
| CN113561554A (en) * | 2020-04-28 | 2021-10-29 | 青岛金玖能源科技有限公司 | Wet pressing plate host |
| CN117103757A (en) * | 2023-09-26 | 2023-11-24 | 山东合丰科技开发有限公司 | Vibration forming machine for anode production |
| CN117103757B (en) * | 2023-09-26 | 2024-02-27 | 山东合丰科技开发有限公司 | Vibration forming machine for anode production |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202318525U (en) | Circular cake type carbon block vibration forming machine | |
| CN101606661B (en) | Full-automatic green bean cake former | |
| CN105660904A (en) | Automatic Pu'er tea cake press | |
| CN212560175U (en) | Carousel formula yeast equipment in succession | |
| CN101890497B (en) | Device with quadric automatic powder filling formwork | |
| CN105660905A (en) | Automatic sizing device of automatic Pu'er tea cake press | |
| CN206578277U (en) | Die casting machine feeding device | |
| CN208392289U (en) | A kind of carbon crucible vibrating forming machine | |
| CN201451243U (en) | Full-automatic green bean cake forming machine | |
| CN202781378U (en) | Positive electrode vibration forming machine | |
| CN2647538Y (en) | Concrete block forming machine | |
| CN204550726U (en) | Anodes used in aluminum electrolysis carbon block vibrating formation unit | |
| CN200991935Y (en) | Demoulding synchrnonizing device for building brick forming machine | |
| CN206484955U (en) | A kind of efficient briquette forming machine of biomass solid fuel | |
| CN114939642A (en) | Vertical forming machine | |
| CN203779908U (en) | Automatic press | |
| CN201009333Y (en) | Hydraulic pressure punching apparatus for brick molding press and turntable brick molding press thereof | |
| CN201711536U (en) | Equipment with secondary automatic powder filling die frame | |
| CN209425774U (en) | A kind of magnesite fireproofing heat-insulation board verticle mould shaping equipment | |
| CN202193600U (en) | Gantry grouting machine | |
| CN218966247U (en) | Straw briquetting machine | |
| CN205394792U (en) | Building block mould is filled to gypsum | |
| CN201684895U (en) | Sand casting, modeling and compacting device | |
| CN219902572U (en) | Refractory brick forming device | |
| CN220994839U (en) | Crucible forming machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Circular cake type carbon block vibration forming machine Effective date of registration: 20121108 Granted publication date: 20120711 Pledgee: Limited by Share Ltd Luoyang branch bank Chinese Xigong Pledgor: Luoyang Vibration Mechanical Co., Ltd. Registration number: 2012990000678 |
|
| PLDC | Enforcement, change and cancellation of contracts on pledge of patent right or utility model | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20131224 Granted publication date: 20120711 Pledgee: Limited by Share Ltd Luoyang branch bank Chinese Xigong Pledgor: Luoyang Vibration Mechanical Co., Ltd. Registration number: 2012990000678 |
|
| PLDC | Enforcement, change and cancellation of contracts on pledge of patent right or utility model | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120711 Termination date: 20151128 |