CN202289945U - Shear dispersion system for high-efficiently mixing viscous materials - Google Patents
Shear dispersion system for high-efficiently mixing viscous materials Download PDFInfo
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- CN202289945U CN202289945U CN2011202645421U CN201120264542U CN202289945U CN 202289945 U CN202289945 U CN 202289945U CN 2011202645421 U CN2011202645421 U CN 2011202645421U CN 201120264542 U CN201120264542 U CN 201120264542U CN 202289945 U CN202289945 U CN 202289945U
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- shearing
- sticky material
- decentralized system
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- pulverizing
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Abstract
The utility model relates to a shear dispersion system for high-efficiently mixing viscous materials. The shear dispersion system comprises a stirrer device, a high-speed super shear dispersion device and a matched automatic control box, wherein the stirrer device is used for macroscopically mixing the viscous materials; a discharge hole on the bottom part of the stirrer device is connected with a feed inlet of the high-speed super shear dispersion device through a pipeline; the high-speed super shear dispersion device is used for micromixing the viscous materials; a discharge hole of the high-speed super shear dispersion device is connected with an inlet of a delivery pump; an outlet of the delivery pump is connected with a three-way pipe through a pipeline; one outlet of the three-way pipe is connected to a returning hole of the stirrer device through a returning valve; and one outlet of the three-way pipe is connected to an end product storage device through a discharge valve. The shear dispersion system is used for high-efficiently mixing lithium ion battery sizes. The shear dispersion system has an ingenious structure, is stable to operate, and has good effect for mixing the materials, the mixing time can be greatly reduced, and the homogeneity and the stability of the materials are improved.
Description
Technical field
The utility model belongs to the mixing of materials technical field, specifically relates to a kind of shearing decentralized system that is used for the sticky material high efficient mixed.
Background technology
In the production process of many industries, all have sticky material, sticky material need carry out high efficient mixed, reaches certain homogeneity and stability, to guarantee the quality of product.For example in battery industry, along with the extensive use of power lithium-ion battery, the lithium ion battery industry is had higher requirement to homogeneity, stability and the production efficiency etc. of cell size.The homogeneity of cell size, stability directly influence the coating quality in road thereafter, and therefore, it is the focus that numerous enterprises is paid close attention to that the high efficient mixed of cell size is disperseed.
The uniformity of the pulp of lithium ion battery that traditional disperse technology is produced is not ideal enough usually, occurs layering easily after placement a period of time; And use common mixer or duplicate rows star mixer that the various components of cell size are mixed, and its incorporation time is very long, and single batch of mixing time needed 8 hours at least, and efficient is lower, large-scale production trend after can not adapting to fully.
Summary of the invention
The purpose of the utility model is to overcome the above-mentioned deficiency that exists in the prior art; A kind of shearing decentralized system and application thereof that is used for the sticky material high efficient mixed is provided; Its structure is ingenious, stable; Effective to mixing of materials, can shorten incorporation time greatly, improve the homogeneity and the stability of material.
The technical scheme that provides according to the utility model: a kind of shearing decentralized system that is used for the sticky material high efficient mixed; It is characterized in that: comprise agitating device, ultra dispersal device and the supporting automatic control box sheared of high speed; Said agitating device is used for that sticky material is carried out macroscopic view and mixes, and the discharging opening of agitating device bottom links to each other through the ultra charging aperture of shearing dispersal device of pipeline and high speed; The ultra dispersal device of shearing of said high speed is used for sticky material is carried out the microcosmic mixing; The ultra at a high speed discharging opening of shearing dispersal device is connected with the delivery pump import; The delivery pump outlet is connected with a three-way pipe through pipeline; An outlet of three-way pipe is connected to the feedback outlet of agitating device through material returning valve, and an outlet of three-way pipe is connected to the finished product storage device through bleeder valve.
As the further improvement of the utility model, said agitating device adopts common mixer or duplicate rows star mixer.
As the further improvement of the utility model, said shearing decentralized system also includes vacuum extractor and cooling device, and the tank body of said agitating device is provided with and vacuumizes interface, vacuumizes interface and is connected with vacuum extractor; Be welded with the Miller plate on the tank body periphery wall of agitating device, the cooling medium of cooling device feeds between Miller plate and the tank body periphery wall.
Further improvement as the utility model; The ultra dispersal device of shearing of said high speed comprises stator, rotor, feed pipe, pulverizing chamber, casing and rotating shaft; Rotating shaft is installed in the casing through bearing, and pulverizing chamber is arranged on the casing front end, and said rotating shaft front end stretches in the pulverizing chamber and rotor is installed; On the said pulverizing chamber feed pipe is installed, is installed with the stator relative in the pulverizing chamber with the feed pipe mouth of pipe; Along the circumferential direction be evenly equipped with a few on said stator and the rotor and pulverize tooth bar, form stator and pulverize gear ring and rotor pulverizing gear ring, the pulverizing tooth bar that stator pulverizing gear ring and rotor are pulverized on the gear ring is crisscross arranged; On the said pulverizing chamber discharge nozzle is installed, material gets into through feed pipe, pulverizes through stator pulverizing gear ring and rotor and exports from discharge nozzle after gear ring is pulverized.
As the further improvement of the utility model, the ultra shearing of said high speed dispersal device is the bottom discharge form.
As the further improvement of the utility model, said delivery pump adopts membrane pump.
As the further improvement of the utility model, said shearing decentralized system also includes cooling device, and said pulverizing chamber is provided with cooling chamber, and the cooling medium of cooling device feeds in the cooling chamber.
As the further improvement of the utility model, said vacuum extractor adopts vacuum pumping pump, and said cooling device adopts water cooler.
As the further improvement of the utility model, said finished product storage device is the storage tank that has agitator.
Said shearing decentralized system is used for the high efficient mixed of pulp of lithium ion battery.
The utility model compared with prior art; Advantage is: the utility model structure is ingenious, stable; Sticky material passes through the ultra at a high speed dispersal device microcosmic mixing of shearing again earlier through the mixing of agitating device macroscopic view, has improved the mixed effect of material; Can shorten incorporation time greatly, improve the homogeneity and the stability of material.
Description of drawings
Fig. 1 is the shear-mixed decentralized system structural representation of the utility model.
Fig. 2 is the ultra dispersion machine structure chart of shearing of the high speed among Fig. 1.
The specific embodiment
Below in conjunction with concrete accompanying drawing and embodiment the utility model is described further.
As shown in the figure, said shearing decentralized system is mainly by cooling device 2, vacuum extractor 3, agitating device 4, ultra dispersal device 5, delivery pump 6, material returning valve 7, three-way pipe 8, bleeder valve 9, finished product storage device 10 and the supporting automatic control box 1 etc. sheared are formed at a high speed.
Said shearing decentralized system is used for the high efficient mixed of pulp of lithium ion battery, specific as follows:
As shown in Figure 1, said agitating device 4 is used for that cell size is carried out macroscopic view and mixes, and agitating device 4 can adopt common mixer or duplicate rows star mixer.The discharging opening of agitating device 4 bottoms links to each other with the charging aperture that surpasses shearing dispersal device 5 at a high speed through pipeline; In addition, also be provided with on the tank body of said agitating device 4 and vacuumize interface, vacuumize interface and be connected with vacuum extractor 3, vacuum extractor 3 is accomplished the processing that vacuumizes to cell size in macroscopical mixed process; Be welded with the Miller plate on the tank body periphery wall of agitating device 4, the cooling medium of cooling device 2 feeds between Miller plate and the tank body periphery wall, and cooling device 2 can effectively be controlled the temperature rise of cell size in the shear-mixed process.
As shown in Figure 1; The ultra dispersal device 5 of shearing of said high speed is used for cell size is carried out the microcosmic mixing; The ultra at a high speed discharging opening of shearing dispersal device 5 is connected with delivery pump 6 imports; Delivery pump 6 outlet is connected with a three-way pipe 8 through pipeline, and an outlet of three-way pipe 8 is connected to the feedback outlet of agitating device 4 through material returning valve 7, and an outlet of three-way pipe 8 is connected to finished product storage device 10 through bleeder valve 9.
The ultra dispersal device 5 of shearing of said high speed can have top discharge and two kinds of discharging forms of bottom discharge.The ultra shearing of high speed shown in Figure 2 dispersal device 5 is bottom discharge forms; It mainly is made up of stator 51, rotor 52, feed pipe 53, pulverizing chamber 54, casing 56 and rotating shaft 57; Rotating shaft 57 is installed in the casing 56 through bearing; Pulverizing chamber 54 is arranged on casing 56 front ends, and said rotating shaft 57 front ends stretch in the pulverizing chamber 54 and rotor 52 is installed; On the said pulverizing chamber 54 feed pipe 53 is installed, is installed with the stator 51 relative in the pulverizing chamber 54 with feed pipe 53 mouths of pipe; Along the circumferential direction be evenly equipped with a few on said stator 51 and the rotor 52 and pulverize tooth bar, form stator and pulverize gear ring 51a and rotor pulverizing gear ring 52a, the pulverizing tooth bar that stator pulverizing gear ring 51a and rotor are pulverized on the gear ring 52a is crisscross arranged; On the said pulverizing chamber 54 discharge nozzle 58 is installed, material gets into through feed pipe 53, pulverizes gear ring 52a through stator pulverizing gear ring 51a and rotor and pulverizes the back from discharge nozzle 58 outputs.
If adopt the ultra dispersal device 5 of shearing of the high speed of top discharge form, just need in the rotating shaft 57 mechanical seal is installed, to prevent owing to the excessive axial leakage that produces of pulverizing chamber 54 internal pressures.But there is the big problem of heating in mechanical seal, needs coupling cooling device 2, and so, cooling device 2 cooling mediums just possibly get in the pulverizing chamber 54, and pulp of lithium ion battery is exerted an influence.
So; The ultra dispersal device 5 preferred bottom discharge forms that adopt of shearing of high speed in the utility model; Delivery pump 6 is set thereafter simultaneously; Can produce suction during delivery pump 6 operations, make the pulverizing chamber 54 interior negative pressure that produce of ultra at a high speed shearing dispersal device 5, reduce the ultra at a high speed cell size pressure of shearing dispersal device 5 pulverizing chamber 54 inside.At this moment, need not to install mechanical seal in the rotating shaft 57, also just need not to mate cooling device 2, thoroughly avoided infiltrating the risk that influences cell size in the pulverizing chamber 54 because of the cooling medium of mechanical seal.Described delivery pump 6 can adopt membrane pump.
In order to regulate the ultra at a high speed cell size temperature of shearing in dispersal device 5 pulverizing chamber 54 of control, also be provided with cooling chamber 55 on the said pulverizing chamber 54, the cooling medium of cooling device 2 feeds in the cooling chamber 55.
Automatic control box 1 in the utility model can require to make or customization or outsourcing according to conventional design method according to working control; Cooling device 2 can adopt circulating water cooler; Vacuum extractor 3 can adopt vacuum pumping pump; The finished product storage device 10 preferred storage tanks that have agitator that adopt.
Claims (9)
1. shearing decentralized system that is used for the sticky material high efficient mixed; It is characterized in that: comprise agitating device (4), ultra dispersal device (5) and the supporting automatic control box (1) sheared of high speed; Said agitating device (4) is used for that sticky material is carried out macroscopic view and mixes, and the discharging opening of agitating device (4) bottom links to each other through the ultra charging aperture of shearing dispersal device (5) of pipeline and high speed; The ultra dispersal device (5) of shearing of said high speed is used for sticky material is carried out the microcosmic mixing; The ultra at a high speed discharging opening of shearing dispersal device (5) is connected with delivery pump (6) import; Delivery pump (6) outlet is connected with a three-way pipe (8) through pipeline; An outlet of three-way pipe (8) is connected to the feedback outlet of agitating device (4) through material returning valve (7), and an outlet of three-way pipe (8) is connected to finished product storage device (10) through bleeder valve (9).
2. the shearing decentralized system that is used for the sticky material high efficient mixed as claimed in claim 1 is characterized in that: said agitating device (4) adopts common mixer or duplicate rows star mixer.
3. the shearing decentralized system that is used for the sticky material high efficient mixed as claimed in claim 1; It is characterized in that: said shearing decentralized system also includes vacuum extractor (3) and cooling device (2); The tank body of said agitating device (4) is provided with and vacuumizes interface, vacuumizes interface and is connected with vacuum extractor (3); Be welded with the Miller plate on the tank body periphery wall of agitating device (4), the cooling medium of cooling device (2) feeds between Miller plate and the tank body periphery wall.
4. the shearing decentralized system that is used for the sticky material high efficient mixed as claimed in claim 1; It is characterized in that: the ultra dispersal device (5) of shearing of said high speed comprises stator (51), rotor (52), feed pipe (53), pulverizing chamber (54), casing (56) and rotating shaft (57); Rotating shaft (57) is installed in the casing (56) through bearing; Pulverizing chamber (54) is arranged on casing (56) front end, and said rotating shaft (57) front end stretches in the pulverizing chamber (54) and rotor (52) is installed; Feed pipe (53) is installed on the said pulverizing chamber (54), is installed with the stator (51) relative in the pulverizing chamber (54) with feed pipe (53) mouth of pipe; Along the circumferential direction be evenly equipped with a few on said stator (51) and the rotor (52) and pulverize tooth bar; Form stator and pulverize gear ring (51a) and rotor pulverizing gear ring (52a), stator pulverizing gear ring (51a) is crisscross arranged with the pulverizing tooth bar that rotor is pulverized on the gear ring (52a); Discharge nozzle (58) is installed on the said pulverizing chamber (54), and material gets into through feed pipe (53), pulverizes through stator pulverizing gear ring (51a) and rotor and exports from discharge nozzle (58) after gear ring (52a) is pulverized.
5. the shearing decentralized system that is used for the sticky material high efficient mixed as claimed in claim 1 is characterized in that: said high speed ultra shearing dispersal device (5) is the bottom discharge form.
6. the shearing decentralized system that is used for the sticky material high efficient mixed as claimed in claim 1 is characterized in that: said delivery pump (6) adopts membrane pump.
7. the shearing decentralized system that is used for the sticky material high efficient mixed as claimed in claim 4; It is characterized in that: said shearing decentralized system also includes cooling device (2); Said pulverizing chamber (54) is provided with cooling chamber (55), and the cooling medium of cooling device (2) feeds in the cooling chamber (55).
8. like claim 3 or the 7 described shearing decentralized systems that are used for the sticky material high efficient mixed, it is characterized in that: said vacuum extractor (3) adopts vacuum pumping pump, and said cooling device (2) adopts water cooler.
9. the shearing decentralized system that is used for the sticky material high efficient mixed as claimed in claim 1 is characterized in that: said finished product storage device (10) is the storage tank that has agitator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202645421U CN202289945U (en) | 2011-07-25 | 2011-07-25 | Shear dispersion system for high-efficiently mixing viscous materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202645421U CN202289945U (en) | 2011-07-25 | 2011-07-25 | Shear dispersion system for high-efficiently mixing viscous materials |
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| Publication Number | Publication Date |
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| CN202289945U true CN202289945U (en) | 2012-07-04 |
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| CN2011202645421U Expired - Lifetime CN202289945U (en) | 2011-07-25 | 2011-07-25 | Shear dispersion system for high-efficiently mixing viscous materials |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102327757A (en) * | 2011-07-25 | 2012-01-25 | 无锡轻大食品装备有限公司 | Shear dispersion system for high-efficiency mixing of sticky materials, and application thereof |
| CN102784580A (en) * | 2012-08-03 | 2012-11-21 | 梁首强 | Vacuum mixing method and system |
| CN102824873A (en) * | 2012-09-11 | 2012-12-19 | 柳州市豪杰特化工机械有限责任公司 | Efficient online mixing system |
| CN103028338A (en) * | 2012-10-19 | 2013-04-10 | 昆山美好新能源科技有限公司 | Rapid flow type planet mixing system |
| CN104437212A (en) * | 2014-12-16 | 2015-03-25 | 江苏华东锂电技术研究院有限公司 | Preparation device of battery slurry |
| CN108355503A (en) * | 2018-03-23 | 2018-08-03 | 南通劲凌智能科技有限公司 | A kind of food emulsion shearing homogenizer and its technique |
-
2011
- 2011-07-25 CN CN2011202645421U patent/CN202289945U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102327757A (en) * | 2011-07-25 | 2012-01-25 | 无锡轻大食品装备有限公司 | Shear dispersion system for high-efficiency mixing of sticky materials, and application thereof |
| CN102327757B (en) * | 2011-07-25 | 2013-10-16 | 无锡轻大食品装备有限公司 | Shear dispersion system for high-efficiency mixing of sticky materials, and application thereof |
| CN102784580A (en) * | 2012-08-03 | 2012-11-21 | 梁首强 | Vacuum mixing method and system |
| CN102824873A (en) * | 2012-09-11 | 2012-12-19 | 柳州市豪杰特化工机械有限责任公司 | Efficient online mixing system |
| CN103028338A (en) * | 2012-10-19 | 2013-04-10 | 昆山美好新能源科技有限公司 | Rapid flow type planet mixing system |
| CN104437212A (en) * | 2014-12-16 | 2015-03-25 | 江苏华东锂电技术研究院有限公司 | Preparation device of battery slurry |
| CN108355503A (en) * | 2018-03-23 | 2018-08-03 | 南通劲凌智能科技有限公司 | A kind of food emulsion shearing homogenizer and its technique |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120704 |