CN202266386U - Vacuum pumping device - Google Patents
Vacuum pumping device Download PDFInfo
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- CN202266386U CN202266386U CN2011201921852U CN201120192185U CN202266386U CN 202266386 U CN202266386 U CN 202266386U CN 2011201921852 U CN2011201921852 U CN 2011201921852U CN 201120192185 U CN201120192185 U CN 201120192185U CN 202266386 U CN202266386 U CN 202266386U
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Abstract
The utility model discloses a vacuum pumping device, wherein a closed pressure container is used as a gas extraction device. Through discharging working fluid in the closed pressure container, a negative pressure space is formed in the closed pressure container. Furthermore the negative pressure space is utilized for pumping the gas in a vacuum device in which vacuum is to be prepared, thereby obtaining a required vacuum degree in the vacuum device. Compared with the prior-art mechanical reciprocating vacuum pump, the vacuum pumping device according to the utility model has the following advantages: no metal friction surface, no requirement for lubrication in the pump, and no pollution for surrounding part by lubricant, small noise and large amount of sucked air in operation. Simultaneously, when the closed pressure container is filled by the working fluid, utmost vacuum degree and operation efficiency which can be obtained can be effectively improved. Additionally, because the working fluid operates in a closed system and loss is low, continuous supplement of working fluid in the working process is not required.
Description
Technical field
The utility model relates to a kind of vacuum withdraw device.
Background technique
Because water ring pump has and can extract condensable gas advantages such as [like water vapour] and be widely used in each coarse vacuum field.But general water ring pump is because receive the restriction of water saturation vapor tension, and when water was worked liquid, the final presure of water ring pump was about: the 2000-4000 handkerchief can reach 130 handkerchiefs when working liquid with oil.Water ring pump since when work the impeller agitated liquid, off-energy is big, so its efficient is very low.Usually the efficient of water ring pump is 30%-50%, and needs continuous supplementation working solution water loss big during the water ring pump running.The machinery reciprocating vacuum pump also is a kind of variable capacity vacuum pump, and it is through piston to-and-fro motion in cylinder, makes the variation of cylinder interior volume generating period property, thereby changes the pressure of gas in the cylinder, reaches the purpose of suction, exhaust.Have the mechanical friction easy abrasion when piston of machinery reciprocating vacuum pump and cylinder operation, the body temperature rise is very fast, noise is bigger; Inhale, the outlet valve performance requirement is higher and have harmful space, also restricts the ultimate vacuum and the efficient of mechanical reciprocating vacuum pump, and there are problems such as externally pollution in the lubricating oil system of using; Water ring pump and mechanical reciprocating vacuum pump are difficult to process the unit of super large gettering quantity because of receiving the restriction of mechanical structure characteristics, and difficulty is competent in gas-liquid with inhaling.
The model utility content
Deficiency to the existing technology existence; The purpose of the utility model is to provide a kind of vacuum drawn method and vacuum withdraw device; This method and device are through shifting the working liquid body in the seal-off pressure container; Change the spatial volume that pressurized container inside holds gas, thereby change the pressure of pressurized container internal gas, reach the purpose that vacuumizes.
For realizing above-mentioned purpose; The utility model provides a kind of vacuum withdraw device; This device comprises seal-off pressure container, liquid pump; The seal-off pressure container is provided with the intakeport that is used for aspirating the vacuum system gas of treating extracting vacuum, is used to discharge the relief opening of the gas that sucks, the liquid port that is used to inject the spout of working liquid body and is used to discharge working liquid body; Wherein, the discharge of working liquid body is accomplished by liquid pump, the temperature correlation the when character of limiting vacuum pressure that can reach in the seal-off pressure container and selected working liquid body and working liquid body proper functioning.
Further, said relief opening is positioned at the highest position of said seal-off pressure container Vertical direction, and when in the seal-off pressure container, injecting working liquid body, the gas in the seal-off pressure container can all be discharged by relief opening under the working liquid body displacement.
Further; Said intakeport, relief opening are a mouth; Suction, the bleeding of this mouthful are switched through valve, and said spout, liquid port are a mouth, and the notes of this mouthful, discharge opeing operation are switched or switched through the input output direction that changes said liquid pump through valve.
Further; Said vacuum withdraw device includes at least two said seal-off pressure containers; And through making two seal-off pressure containers working liquid body object output each other, and the gas pumping operation of the two is hocketed, realize continuous sucking thus to gas in the said vacuum system.Further; Density when vertical drop in the said seal-off pressure container between working liquid body minimum level and the said liquid pump inlet and the work of said working liquid body and the product between the gravity accleration three should consequently be avoided the liquid pump generation of cavitation phenomenon in the course of the work to reduce greater than the saturation vapour pressure of said working liquid body place operating temperature range.
A kind of vacuum drawn system comprises: seal-off pressure container, working liquid body supply source, working liquid body circulation means, treat the vacuum system of extracting vacuum; The seal-off pressure container is provided with intakeport, relief opening, spout and liquid port; Suction, exhaust ports are provided with control valve; Intakeport links to each other with said vacuum system through pipeline, and notes, liquid port link to each other with the working liquid body supply source through the working liquid body circulation means; The rising and the decline of liquid level in the working liquid body circulation means control seal-off pressure container, during decline, the gas in the said vacuum system is inhaled in the seal-off pressure container; During rising; Gas in the seal-off pressure container is discharged from, and so circulation realizes the vacuum drawn operation to vacuum system.
Further; Also comprise in the said vacuum drawn system being used for the liquid level sensor that the lowering position to said seal-off pressure container liquid level detects, said working liquid body circulation means is controlled the decline of said liquid level according to the testing result of liquid level sensor; Said liquid level sensor is a liquid level sensor, or has the equal pipe of liquid level of liquid level sensor or level instruction device, or liquid-level switch.
Further, said relief opening is positioned at the highest position of said seal-off pressure container Vertical direction, and when in the seal-off pressure container, injecting working liquid body, the gas in the seal-off pressure container can all be discharged by relief opening under the working liquid body displacement.
Further, include a said seal-off pressure container in the said vacuum drawn system, said working liquid body supply source is a liquid container.
Further, said liquid container is arranged on said seal-off pressure container top; Said working liquid body circulation means is made up of control valve, liquid pump; Control valve and liquid pump parallel connection are provided with; Working liquid body in the seal-off pressure container outputs to liquid container by liquid pump, and the working liquid body in the liquid container is at self gravitation and act under the gas pressure acting in conjunction on the said working liquid body through control valve and inject the seal-off pressure container.
Further, said working liquid body circulation means is made up of two-way liquid pump, and the two-way transfer of working liquid body between said seal-off pressure container and said liquid container all carried out through two-way liquid pump.
Further, include two said seal-off pressure containers in the said vacuum drawn system, these two seal-off pressure containers are the working liquid body supply source each other.
Further; Said two seal-off pressure containers and said vacuum system are the composite structure that is made into integration; This composite structure has two concentric each other cylindrical side walls that vertically extend; Be provided with two arc-shaped partitions between the inside and outside cylindrical side wall; This two dividing plate is separated into two-part that volume is identical, shape is identical with the annular space between the inside and outside cylindrical side wall, and related its two ends end cap of interior cylindrical interior space constitutes said vacuum system, and the related two ends separately of the two-part between inside and outside cylindrical side wall end cap constitutes described two seal-off pressure containers respectively.
Further, said two dividing plates are semicircular arc, and the opening direction of two semi-circlees is circumferentially identical, and semicircular arc radially dual-side is tangent and close admittedly with the outer surface of Outer cylindrical inside surface of side wall and interior cylindrical side wall respectively.
Further; Said two seal-off pressure containers are the clad vessel that is made into integration; This clad vessel is made up of the pipe that extends below on some that arrange in airtight outer wall and the inner chamber thereof; Be also to be unimpeded each other between unimpeded, the same each other lower ending opening between each pipe open upper end, and in the inner chamber that outer wall surrounds, be separated out a separate space that is made up of said pipe dorsal part space thus, this separate space void space outside with it constitutes described two seal-off pressure containers respectively.
Further, said clad vessel is the cylindric of vertically extension, closed at both ends, and said pipe all vertically extends, and said separate space equates with the volume of the intracavity space of said pipe outside.
Further; Also dispose auxiliary liquid container in the said system; Should assist the relief opening on liquid container and the said seal-off pressure container to join; The gas discharge outlet discharging that the gas of seal-off pressure container output is provided with on auxiliary liquid container, auxiliary liquid container are used for replenishing working liquid body and collecting that the seal-off pressure container is filled with after the working liquid body that its relief opening overflows to said system simultaneously.
Further; The control valve of said the above intakeport of seal-off pressure container and said exhaust ports is one-way valve; Wherein, the entry end of the one-way valve at intakeport place links to each other with said vacuum system, and outlet end links to each other with the seal-off pressure container; The entry end of the one-way valve of exhaust ports links to each other with the seal-off pressure container, and outlet end links to each other with said auxiliary liquid container.
Further; The control valve at the above intakeport place of said seal-off pressure container is a solenoid valve; The two ends of this solenoid valve link to each other with said vacuum system with the seal-off pressure container respectively; The control valve of said exhaust ports is an one-way valve, and the entry end of this one-way valve links to each other with the seal-off pressure container, and outlet end links to each other with said auxiliary liquid container; The two ends of said solenoid valve also are parallel with one and are used to gather solenoid valve two ends pressure reduction; That is: gather the differential pressure pickup/differential pressure switch of pressure reduction between said vacuum system and the seal-off pressure container, constitute the air inlet system with simulation non-return valve function jointly thus, the pressure in vacuum system is opened solenoid valve greater than the pressure in the seal-off pressure container and after reaching predetermined value; Make the gas in the vacuum system be inhaled into the seal-off pressure container, closing by said leveling device of solenoid valve controlled or controlled by the reset signal of said differential pressure pickup/differential pressure switch and the reset signal of pressure transducer/pressure switch respectively; The reset signal of said gap sensor/differential pressure switch is just thought to send when the pressure in the vacuum system is slightly larger than the pressure in the seal-off pressure container and is less than or equal to the pressure in the seal-off pressure container; Through being set, opens simultaneously by interlock circuit between the solenoid valve at intakeport place in addition with the solenoid valve of avoiding the intakeport place.
Further, the floating type one-way valve of the said one-way valve of said exhaust ports for being connected with said auxiliary liquid container, this one-way valve comprises housing, loam cake, cursory, spool and valve seat; The valve seat that can match with spool is processed in the housing bottom outlet port; Simultaneously housing bottom and on cover and be provided with gas-liquid and import and export, wherein, spool matches with valve seat and gas-liquid import and export on the housing bottom; Constitute the one-way valve structures of in housing, opening thus, simultaneously, spool is set directly at cursoryly to be gone up or is connected with cursory through line or connecting rod; When working liquid body gets into housing through spool; And after the working liquid body liquid level reach a certain height in the housing, the cursory spool that carries together floated, and makes one-way valve be held open state; The gas-liquid of housing bottom is imported and exported directly or the relief opening through pipeline and said seal-off pressure container joins, on the gas-liquid that covers import and export direct or join through pipeline and auxiliary liquid container.
Further, also be provided with the guide rod that extends along its vertical center line in the said housing, the gas-liquid of said spool and said housing bottom import and export be positioned at guide rod under, the said cursory vertical centre hole of matching that is provided with guide rod.
Further; The control valve of said the above intakeport of seal-off pressure container and said exhaust ports is solenoid valve, and wherein, the two ends of intakeport place solenoid valve link to each other with said vacuum system with the seal-off pressure container respectively; The two ends of exhaust ports solenoid valve link to each other with said auxiliary liquid container with the seal-off pressure container respectively; The two ends of intakeport place solenoid valve are parallel with one differential pressure pickup/differential pressure switch, and simultaneously, the seal-off pressure container is provided with a pressure transducer/pressure switch; Said differential pressure pickup/differential pressure switch be used to gather the pressure reduction at parallelly connected solenoid valve two ends; That is: gather pressure reduction between said vacuum system and the pressurized container; Pressure in vacuum system is greater than the pressure in the seal-off pressure container and after reaching predetermined value; The solenoid valve at corresponding intakeport place is opened, and the gas in the vacuum system gets into and displacement seal-off pressure interior; Said pressure transducer/pressure switch is used for gathering the pressure of seal-off pressure container, and after this pressure rises to predetermined value, opens the solenoid valve at respective vent ports place, makes the outside exhaust of seal-off pressure container; Closing respectively of the solenoid valve of seal-off pressure container intakeport and exhaust ports controlled by the reset signal of said differential pressure pickup/differential pressure switch and the reset signal of pressure transducer/pressure switch; The reset signal of said gap sensor/differential pressure switch is just thought to send when the pressure in the vacuum system is slightly larger than the pressure in the seal-off pressure container and is less than or equal to the pressure in the seal-off pressure container; Through being set, opens simultaneously by interlock circuit between the solenoid valve at intakeport place in addition with the solenoid valve of avoiding the intakeport place.
Further; Also be provided with auxiliary liquid level sensor on the said auxiliary liquid container; Should auxiliary liquid level sensor be used for the liquid level of the working liquid body of auxiliary liquid container is detected, the liquid level of the working liquid body in one of them said seal-off pressure container drops to desired location, and when accepting the working liquid body liquid level no show setting height still in the auxiliary liquid container of exhaust; Then send and replenish the working liquid body signal; At this moment, the solenoid valve of another seal-off pressure container exhaust ports is in open mode, and after the working liquid body liquid level in auxiliary liquid container added to or surpass desired location; Under auxiliary liquid level sensor control, close the said solenoid valve that is in open mode.
Further; Also be provided with gas-liquid separator in the said vacuum drawn system; Gas inlet on this gas-liquid separator links to each other with said gas discharge outlet on the said auxiliary liquid container; The gas that auxiliary liquid container is discharged carries out gas-liquid separation in gas-liquid separator after, finally the gas outlet from the gas-liquid separator is discharged.
Further, spout on the said seal-off pressure container and liquid port are a mouth, and the notes of this mouthful, discharge opeing operation are switched through said working liquid body circulation means; Said working liquid body circulation means is the two-way feedway of working liquid body, and this two-way feedway is made up of two-way liquid pump, and the two-way transfer of working liquid body between said two seal-off pressure containers all carried out through two-way liquid pump; Perhaps, said two-way feedway is made up of two unidirectional liquid pumps parallel with one another, and the two-way transfer of working liquid body between two seal-off pressure containers accomplished by two unidirectional liquid pumps respectively; Perhaps; Said two-way feedway is made up of two unidirectional liquid pumps and two control valves; Constitute two groups of unidirectional conveying apparatus after two unidirectional liquid pumps are connected with two control valves respectively, the two-way transfer of working liquid body between two seal-off pressure containers accomplished by two groups of unidirectional conveying apparatus respectively.
Further, spout on the said seal-off pressure container and liquid port are a mouth, and the notes of this mouthful, discharge opeing operation are switched through said working liquid body circulation means; Said working liquid body circulation means is the two-way feedway of working liquid body; This two-way feedway is made up of a unidirectional liquid pump and a reversing arrangement; Said reversing arrangement can be made up of selector valve; It also can be the selector valve group that combines by several control valves; The two-way transfer of working liquid body between two seal-off pressure containers accomplished by unidirectional liquid pump, and the alternately conversion of annexation is accomplished by reversing arrangement between unidirectional liquid pump input, output terminal and two the seal-off pressure containers.
Further, said reversing arrangement is combined by four control valves.
Further; Include several liquid pumps parallel with one another in the said two-way feedway; The quantity of the liquid pump of working simultaneously is relevant with the lowering position of working liquid body liquid level in the said seal-off pressure container, that is: along with liquid level moves closer to the lowest limit position that sets, the quantity of the unidirectional liquid pump of working simultaneously reduces gradually; To reduce the speed of working liquid body liquid level, so that system can smooth running near the lowest limit position that sets.
Further, also be provided with sedimeter in the said vacuum drawn system, this filtrating equipment is arranged in said liquid pump one duct.
Further, also be provided with cooling unit in the said vacuum drawn system, utilize this cooling unit that the working liquid body that turns round in the system is cooled off, so that the vacuum drawn system can obtain high as far as possible degree of vacuum; Said cooling unit is made up of refrigeration plant and heat exchanger, and heat exchanger wherein is arranged on the passage that working liquid body flows through, or be arranged on the said seal-off pressure container/in.
Further, to doing corresponding insulation and handle to the scatter and disappear exposed parts of cold of the external world in the said vacuum drawn system to reach insulation and purpose of energy saving.
Further, be added with solid particle in the employed working liquid body of said vacuum drawn system, in working liquid body, and this solid particle can together be driven by liquid pump with working liquid body and in system, turn round this solid particle with the suspension disperse.
Further, said liquid pump is a helical rotor pump, and used control valve is electronic two-way valve in the system.
Further, said solid particle is the smooth round bead shape particle or the spherosome of, good toughness similar with working liquid body density, stable in properties.
Further; Density when vertical drop in the said seal-off pressure container between working liquid body minimum level and the said liquid pump inlet and the work of said working liquid body and the product between the gravity accleration three should consequently be avoided the liquid pump generation of cavitation phenomenon in the course of the work to reduce greater than the saturation vapour pressure of said working liquid body place operating temperature range.
Further; Said liquid transport system comprises: the liquid conducting pipes with fluid supply joins, be provided with liquid pump away from the fluid supply position on the liquid conducting pipes, and cut off by gas between liquid pump and the fluid supply liquid level; When using said liquid transport system transports liquid; At first utilize the said vacuum withdraw device of claim 12-16 to extract the gas between liquid pump and the fluid supply liquid level, make the liquid of fluid supply arrive the liquid pump place, start liquid pump then and carry out liquid transport.
Further; Said liquid transport system comprises liquid conducting pipes; This liquid conducting pipes one end and fluid supply join; The public suction port of the air intake valve on the seal-off pressure container in the other end and the said vacuum withdraw device of claim 12-16 joins or joins with the pipeline that is communicated with at this public suction port; Cut off by gas between said intakeport and the fluid supply liquid level, when using said liquid transport system transports liquid, at first utilize the gas in the said vacuum withdraw device pump drainage of the claim 12-16 liquid conducting pipes; Gas in the liquid displacement conveyance conduit of fluid supply also gets in the seal-off pressure container, directly utilizes the liquid pump in the vacuum withdraw device to carry out transporting of fluid supply liquid then; No matter be that gas or liquid or gas liquid mixture all can waltz through this vacuum extraction system and discharge or transport in this process.
Further; Said liquid transport system comprises: the liquid conducting pipes that joins with fluid supply; Be provided with liquid pump away from the fluid supply position on the liquid conducting pipes, cut off by gas between liquid pump and the fluid supply liquid level, the liquid conducting pipes between liquid pump and the fluid supply promptly constitutes the vacuum system in the said vacuum drawn system; When using said liquid transport system transports liquid; At first utilize the gas between said vacuum drawn system's extraction liquid pump and the fluid supply liquid level, make the liquid of fluid supply arrive the liquid pump place, start liquid pump then and carry out liquid transport.
Further; Said liquid transport system comprises liquid conducting pipes, and this liquid conducting pipes promptly constitutes the vacuum system in the said vacuum drawn system, and one of which end and fluid supply join; Intakeport on the seal-off pressure container in the other end and the said vacuum drawn system joins; Cut off by gas between said intakeport and the fluid supply liquid level, when using said liquid transport system transports liquid, at first utilize said vacuum drawn system to extract the gas in the liquid conducting pipes; After the liquid with fluid supply is drawn into the seal-off pressure container, utilize the liquid pump in the vacuum drawn system to carry out transporting of fluid supply liquid then.
Because the utility model vacuum drawn system adopts working liquid body as medium, therefore,, guarantee the security of operation of system in order to improve the working efficiency of system, wherein employed working liquid body should be selected according to following principle:
1. saturated vapour forces down;
2. viscosity is low;
3. when pumped gas was non-condensable gas, pumped gas should have alap solubility in working liquid body;
4. and when pumped gas is condensable gas, the density of working liquid body should be as far as possible more than or equal to pumped gas the density when liquid, in case solution stopping attitude gas is lowered into working liquid body bottom influences system proper functioning;
5. the prudent working liquid body that chemical reaction can take place with pumped gas that uses.
The utility model is used as power with liquid pump; Back and forth shift the working liquid body in the seal-off pressure container; Varying cyclically pressurized container inside holds the spatial volume of gas; Thereby change the pressure of pressurized container internal gas, the working method of replacing the space with gas, liquid continuously reaches the purpose that vacuumizes continuously.
Compare with the existing mechanical reciprocating vacuum pump, do not have the metal friction surface in the utility model vacuum drawn system, need not avoid the lubricant oil greasy dirt to pollution on every side, and noise is little during running, gettering quantity is big being lubricated in the pump.Simultaneously, working liquid body can effectively improve the ultimate vacuum and the working efficiency that can reach under the situation that is full of the seal-off pressure container, and in addition, because of working liquid body turns round in closed system, loss is very little, thereby need not the continuous supplementation working liquid body in the working procedure.
Vacuum withdraw device/system described in the utility model can realize the continuous sucking to gas, liquid, also can extract gas-liquid mixture.
The ultimate vacuum that can reach because of the utility model system is relevant with the kind of the temperature of working liquid body, working liquid body; Thereby can adjust the ultimate vacuum that can reach easily through reducing the working liquid body temperature, selecting to use the alap working liquid body of saturation vapour pressure.For example, when using saturated aqueous common salt to make working solution, the working solution temperature is dropped to below 0 ℃, final presure can be lower than 610 handkerchiefs.
In addition; Cavitation erosion is to cause the liquid pump damage and reduce one of major reason of liquid pump efficient; Thereby, guarantee that working liquid body lowest limit liquid level position has enough big height difference to the liquid pump entry end in the seal-off pressure container, can reduce even prevent the generation of liquid pump place cavitation erosion; Guarantee that liquid pump is in good working order all the time, prolong its working life.
Description of drawings
Fig. 1 is the utility model embodiment 1 vacuum drawn system architecture schematic representation;
Fig. 2 is a floating type one-way valve structures schematic representation;
Fig. 3 is embodiment's 2 structural representations;
Fig. 4 is embodiment's 3 structural representations;
Fig. 5 is embodiment's 4 structural representations;
Fig. 6 is a seal-off pressure container cross-sectional configuration schematic representation among the embodiment 4;
Fig. 7 is the structural representation of the another kind of form of seal-off pressure container among the embodiment 4;
Fig. 8 is a vacuum drawn system external structure schematic representation among the embodiment 4;
Fig. 9 is embodiment's 5 structural representations;
Figure 10 is a seal-off pressure structure of container schematic representation among the embodiment 5;
Figure 10 a is a seal-off pressure container cross-sectional configuration schematic representation among the embodiment 5;
Figure 11 is embodiment's 6 structural representations;
Figure 12 is embodiment's 7 structural representations;
Figure 13 is a used reversing arrangement structural representation when having 3 seal-off pressure containers in the vacuum drawn system;
The ultimate vacuum principle schematic that Figure 14 the utility model can be realized;
Figure 15 is the liquid transport system architecture schematic representation in the application example 1;
Figure 16 is the liquid transport system architecture schematic representation in the application example 2.
Embodiment
Embodiment 1
As shown in fig. 1, the vacuum drawn system in the present embodiment comprises: vacuum withdraw device and the vacuum system 22 of treating extracting vacuum.Wherein vacuum withdraw device comprises: two seal-off pressure containers 13,14 that volume equates are used for working liquid body is carried out circuit working liquid body circulation means between two pressurized containers.
The seal-off pressure container is provided with the intakeport that is used for from vacuum system intake-gas to be vacuumized, is used to discharge the relief opening of the gas that is sucked, the liquid port that is used to inject the spout of working liquid body and is used to discharge working liquid body.Above-mentioned intakeport, relief opening and spout, liquid port can be arranged on separately on the seal-off pressure container separately; Also can be as in the present embodiment and shown in the following embodiment: intakeport, relief opening be incorporated on the mouth, and spout and liquid port are incorporated on the mouth.No matter be provided with separately still to merge and be provided with; All need relief opening is arranged on the peak place on the seal-off pressure container Vertical direction; When in the seal-off pressure container, injecting working liquid body with assurance, the gas in the seal-off pressure container can all be discharged from relief opening under the working liquid body displacement.
In addition; For the ease of the seal-off pressure container is safeguarded,, preferably liquid port is arranged on the lowermost on the seal-off pressure container Vertical direction simultaneously also in order to improve the utilization ratio of its inner space; To guarantee that under the displacement of gas, working liquid body can all be discharged from liquid port.
As shown in fig. 1; The top of two pressurized containers 13,14 is respectively arranged with relief opening 131,141; Two relief openings all are connected with admission line and exhaust duct; Wherein, relief opening 131, the 141 all admission line through separately links to each other with vacuum system 22, and exhaust duct is used for the gas of seal-off pressure container 13,14 is discharged.Be provided with one-way valve on admission line and the exhaust duct, the one-way valve that is arranged on the admission line is an air inlet check valve 11,12, and its entry end all links to each other with vacuum system 22, and outlet end links to each other with the relief opening 131,141 of seal-off pressure container 13,14 respectively.The one-way valve that is provided with on the exhaust duct is to be separately positioned on two floating type one- way valves 5,6 in the auxiliary liquid container 3,8.The entry end of two floating type one- way valves 5,6 is arranged on the bottom of two auxiliary liquid containers 3,8, links to each other with relief opening 131,141 respectively through exhaust duct.
The structure of two auxiliary liquid containers 3,8 is identical, and the structure of two floating type one- way valves 5,6 is identical.Be that example describes the two structure with auxiliary liquid container 8 with floating type one-way valve 6 below.
As shown in Figure 2, floating type one-way valve 6 comprises housing 66, loam cake 67, cursory 61, spool 62; The bottom of housing 66 is provided with gas-liquid and imports and exports 64; The top of loam cake 67 is provided with gas-liquid and imports and exports 68; In the middle of cursory 61, be provided with center hole 63 along its vertical axis, spool 62 is fixed on cursory lower end of going up center hole 63, and spool 62 also can link to each other with cursory 61 through connecting rod or line certainly.Loam cake 67 links to each other with housing 66 through flange plate.Loam cake 67 is set on housing 66, can makes things convenient for cursory 61 installation and removal.In the housing 66, also be provided with vertically-guided bar 69 along its vertical center line, this guide rod 69 both can be fixed on the housing 66, also can be fixed on the loam cake 67.Through after being processed into the annular smooth structure surface of contact 65 that is complementary with spool 62, constitute the valve seat 65 of floating type one-way valve 6 in the gas-liquid import and export 64.After floating type one-way valve 6 assembling, vertically-guided bar 69 is inserted in cursory 61 the center hole 63, to cursory 61 move up and down and lead.Be installed in cursory 61 belows spool 62 can below move up under the pressure pushing tow and make floating type one-way valve 6 exhaust that is unlocked; After working liquid body is being full of the seal-off pressure container; Working liquid body gets into housing 66 through the spool 62 of floating type one-way valve 6, thereby and under the floating function of working liquid body, makes cursory 61 come-ups and pull-up spool 62 make floating type one-way valve 6 be held open state.During proper functioning; Before the 14 outside exhausts of seal-off pressure container; Has only little work liquid in the housing 66; Cursory 61 related spools 62 are seated in the gas-liquid import and export 64 and make floating type one-way valve 6 be in closed condition, and when the outside exhaust of seal-off pressure container 14 beginnings, spool 62 moves upward under the gas pushing tow together with cursory 61 and opens floating type one-way valve 6; Gas in the seal-off pressure container 14 discharges through floating type one-way valve 6, is being full of seal-off pressure container 14 after the spool 62 of floating type one-way valve 6 enters into housing 66 until working liquid body.After getting into a certain amount of working liquid body in the housing 66; Spool 62 just floats with cursory 61 and is keeping open mode, gets into breathing process, gets into working liquid body in the housings 66 through the spool 62 of floating type one-way valve 6 and return 14 li in seal-off pressure container, cursory 61 again and descend and close until one-way valve 6 until seal-off pressure container 14.Getting into and make the cursory that part of surplus working liquid body that floats through the spool of floating type one-way valve 6 62, is in order the gas in the seal-off pressure container can fully to be discharged, simultaneously the consumption of working liquid body in system's running to be carried out replenishing automatically.Spool 62 should be selected to have certain flexible material and processed, for example: rubber etc.
When the amount of the working liquid body that needs in system's running to replenish in real time when not being very big; Be that with regard to that kind as shown in fig. 1, floating type one-way valve 6 directly uses as auxiliary liquid container in the time of can holding this part surplus working liquid body that is used for replenishing in real time in the housing 66 of floating type one-way valve 6; At this moment; The tank body 83 and the housing 66 of auxiliary liquid container 8 unite two into one, and the gas-liquid import and export 82 and the gas-liquid of tank base are imported and exported 64 and united two into one, and the working liquid body filler 7 on tank body 83 tops is imported and exported 68 with gas-liquid and united two into one; Simultaneously, relief opening 81 is arranged on the loam cake 67.
In the time need maintaining more a large amount of surplus working liquid bodys in the system; 6 on floating type one-way valve can be as shown in Figure 2 that kind; Use as the less floating type one-way valve 6 of volume merely, and import and export the special auxiliary liquid container 8 of connection on 68 in floating type one-way valve 6 gas-liquids.
The relief opening 81 that is positioned on the top cover of assisting liquid container 8 links to each other with knockout drum 2 through pipeline, after the gas of seal-off pressure container 14 discharges is discharged by the relief opening 81 of auxiliary liquid container 8, through knockout drum 2 completion gas-liquid separations and discharge.Use knockout drum 2 to reduce and discharge in the gas to be mingled with too much working liquid body, and will get into wherein working liquid body and separate and be used for coming into operation once more, avoid waste.
As shown in Figure 1, the bottom of two seal-off pressure containers 13,14 is provided with liquid port 130,140; Two liquid ports 130,140 are connected with the working liquid body circulation means through pipeline respectively.On the bottom of two seal-off pressure containers 13,14 or its discharge conduit, also be respectively arranged with liquid level sensor 15,16; The lowering position that two liquid level sensors 15,16 are respectively applied for liquid level in two seal-off pressure containers 13,14 detects, and the position that specifically is provided with of liquid level sensor 15,16 is confirmed according to the lowest limit position of the working liquid body liquid level of default.The working liquid body circulation means is then controlled the discharge or the injection of working liquid body in two seal-off pressure containers according to the testing result of two liquid level sensors 15,16.
Working liquid body circulation means in the present embodiment comprises: two solenoid valve 25a, 25b, two unidirectional liquid pump 20a, 20b.Two solenoid valve 25a, 25b and two unidirectional liquid pump 20a, 20b form two reverse parallel connection liquid and carry branch road, and every unidirectional liquid pump of route and a solenoid valve series connection constitute.Wherein, The branch road that unidirectional liquid pump 20a and solenoid valve 25a are constituted inputs to the liquid in the seal-off pressure container 14 in the seal-off pressure container 13, and the branch road that unidirectional liquid pump 20b and solenoid valve 25b are constituted is input to the liquid in the seal-off pressure container 13 in the seal-off pressure container 14.
Suppose in original state; Be full of working liquid body in the seal-off pressure container 13; And have a certain amount of surplus working liquid body to make cursory come-up and maintenance floating type one-way valve 5 opening states in it in the auxiliary liquid container 3, and liquid levels are minimum liquid level in the seal-off pressure container 14.The working procedure of present embodiment vacuum drawn system is following:
Opens solenoid valve 25b and unidirectional liquid pump 20b; Unidirectional liquid pump 20b; Inlet/outlet form pressure reduction, the working solution in the seal-off pressure container 13 flows out and flow through successively unidirectional liquid pump 20b, solenoid valve 25b and liquid port 140 and get into seal-off pressure container 14 from the liquid port 130 of seal-off pressure container 13 under gravity and the acting in conjunction that acts on the gas pressure on the operating fluid level; The liquid measure of working in the seal-off pressure container 13 in the process reduces gradually, and the volume that holds gas increases gradually, and gas pressure intensity reduces; So air inlet check valve 11 is opened because of pressure reduction increases automatically; Pumped gas is followed the space that the gas equilibrium principle progressed into and replaced original working solution place, and the work liquid measure that while seal-off pressure container is 14 li increases gradually, the shared spaces of gas in the working liquid body displacement seal-off pressure container 14; The volume that seal-off pressure container 14 inside hold gas reduces gradually; Gas pressure intensity increases, and drives floating type one-way valve 6 and opens exhausts, the exhaust process of the air-breathing and seal-off pressure container 14 of Here it is seal-off pressure container 13; When the working solution potential drop in the seal-off pressure container 13 when liquid level is set; The working solution that the seal-off pressure container is 14 li overfills from the outlet of floating type one-way valve 6, and the part working solution gets in the auxiliary liquid container 8, and the cursory come-up of floating type one-way valve 6 also keeps its spool to open; The gas that the seal-off pressure container is 14 li is by discharge fully, and this moment, solenoid valve 25b and unidirectional liquid pump 20b and while opens solenoid valve 25a and unidirectional liquid pump 20a were closed in liquid level sensor 15 triggering controls; The end of the exhaust process of the air-breathing and seal-off pressure container 14 of Here it is seal-off pressure container 13 is again simultaneously the beginning of breathing process of exhaust and the seal-off pressure container 14 of seal-off pressure container 13.Along with the counter-rotating of working solution, the working solution that the seal-off pressure container is 14 li flows out, and the working solution in the auxiliary liquid container 8 is back in the seal-off pressure container 14 through floating type one-way valve 6; Cursory decline so that floating type one-way valve 6 are closed; The work liquid measure that the seal-off pressure container is 14 li continues to reduce and forms the big vacuum space space of change continuously, and seal-off pressure container 14 is air-breathing, 13 exhausts of seal-off pressure container; When liquid level drops to the setting liquid level; Liquid level sensor 16 is triggered, and system reverses once more, so continues the continous vacuum that above-mentioned suction, exhaust process can accomplish vacuum system and extracts.
Through adjustment, can adjust with the opportunity of closing the cracking pressure of floating type one-way valve 6 to the cursory own wt in the floating type one-way valve 6.
As shown in Figure 3, the vacuum drawn system architecture in the present embodiment is compared with embodiment 1, and its difference is that the working liquid body circulation means in the present embodiment comprises: a unidirectional liquid pump 20 and a reversing arrangement 19; Reversing arrangement 19 is made up of the solenoid valve 19a-19d that 4 parallel connections are provided with, and wherein valve 19a, 19b be for being provided with in the same way, and valve 19c, 19d are for setting in the same way but reverse with valve 19a, 19b.A kind of working state of this working liquid body circulation means is: working liquid body is by flowing out in the seal-off pressure container 13, successively through solenoid valve 19a, liquid filter 18, heat exchanger 21 get into unidirectional liquid pump 20, solenoid valve 19c enters into seal-off pressure container 14; Another kind of working state be working liquid body by flowing out in the seal-off pressure container 14, enter into seal-off pressure container 13 through solenoid valve 19b, liquid filter 18, unidirectional liquid pump 20, solenoid valve 19d successively.
In addition, as shown in Figure 3, the vacuum drawn system in the present embodiment also comprises: working liquid body filtrating equipment and cooling unit; The working liquid body filtrating equipment is for being provided with the ducted liquid filter 18 that is connected with reversing arrangement 19 that is positioned at unidirectional liquid pump 20 input ends one side; Be used for the objectionable impurities beyond the working liquid body constituent element is optionally filtered, each constituent element in the vacuum drawn system caused damage to avoid impurity wherein.Cooling unit is used to make the working liquid body cooling, makes the saturation vapour pressure of working liquid body when work low as far as possible, thereby makes the vacuum drawn system can obtain more condition of high vacuum degree.Cooling unit in the present embodiment comprises: be arranged on heat exchanger 21 and refrigeration plant 17 thereof on the working liquid body circulation means pipeline.
As shown in Figure 4; The structure and the vacuum drawn system among the embodiment 2 of the vacuum drawn system in the present embodiment are basic identical; Its difference is: include two heat-exchange devices 113,114 in the cooling unit, these two heat-exchange devices 113,114 are separately positioned on two seal-off pressure containers 13,14.Heat exchanger is set directly on the seal-off pressure container; Its advantage is that cooling unit is when lowering the temperature to working liquid body; Also strengthened pumped gas cooling, thereby helped capturing the pumped gas molecule, this mode especially is fit to extract the gas that water vapour for example etc. has condensation character.Vacuum drawn system in the present embodiment especially is suitable in the vacuum cooling controlled atmosphere field.
Need to prove, also can use cooling unit and liquid filter among the embodiment 2,3 in embodiment 1 the vacuum drawn system, to realize identical effect.
Embodiment 4
The structure and the vacuum drawn system architecture among the embodiment 2 of the vacuum drawn system in the present embodiment are basic identical, and its difference is, the shape and the set-up mode of two seal-off pressure containers 13,14.Suction port, the relief opening of two seal-off pressure containers 13,14 are identical among the set-up mode of spout and liquid port and the embodiment 1.Like Fig. 5,6, shown in 8, in the present embodiment two seal-off pressure containers 13,14 and vacuum system 22 are set together, form recombination pressure container 134.Recombination pressure container 134 comprises: cylindrical outer wall 135; With the inner cylindrical sidewall 201 of cylindrical outer wall 135 coaxial settings, upper end cap 136a, 136b and lower end cap 137a, 137b; Be arranged on the upper end cap 220 and lower end cap 221 of inner cylindrical sidewall upper end; Upper end cap 136a, 136b and upper end cap 220 can be made into integrative-structure or are absolute construction; Lower end cap 137a, 137b and 221 also can be made into integrative-structure or are absolute construction.At inside and outside sidewall 201, be provided with two semi-cylindrical dividing plates 381,371 between 135; The outer surface of inner cylindrical sidewall 201 and cylindrical outer wall 135 internal surfaces respectively with semi-cylindrical dividing plate 381,371 tangent joints, two dividing plates 381,371 are divided into two-part that volume is identical, shape is identical with inside and outside cylindrical side wall 201, annular space between 135.Inside and outside cylindrical side wall 201, two-part of being separated between 135 constitute two seal-off pressure containers 13,14 respectively with upper and lower end cap separately.Inner cylindrical sidewall 201 end caps 220,221 upper and lower with it constitute vacuum system 22.At the last relief opening 321,331 that is respectively arranged with of upper end cap 136a, the 136b of two seal-off pressure containers 13,14, at lower end cap 137a, the last liquid port 341,351 that is respectively arranged with of 137b.Relief opening 321,331 is identical with embodiment 1 with the setting principle of liquid port 341,351.The upper end cap 220 of vacuum system 22 is provided with gas outlet 230, gas access 23 and pressure vacuum gauge 9, and gas-filtering device 10 is arranged in the upper end cap 220.On lower end cap 221, also be provided with sewage draining exit 200, be used for the impurity of vacuum system 22 is discharged.The advantage of the vacuum drawn system of present embodiment is compact structure, space availability ratio height and attractive in appearance.
In addition; The structural type of the recombination pressure container in the present embodiment also can be as shown in Figure 7; Near inner cylindrical sidewall 201 and two semi-cylindrical dividing plate 381,371 joints, two cylinders 1000 are set; These two cylinders 1000 are also identical with inner cylindrical sidewall 201 to be run through and whole compound seal-off pressure container along axial direction, and these two cylinders 1000 can be used as passages such as lead and tracheae, or the gas-liquid pipeline that directly is communicated with two seal-off pressure containers as vacuum system 22.
As shown in Figure 9, improve on the architecture basics of the vacuum drawn system that is in the above-described embodiments to be limited of the vacuum drawn system in the present embodiment.Wherein, two seal-off pressure containers 13,14 are the compound seal-off pressure container of external and internal compositions, and the volume of two seal-off pressure containers 13,14 equates.Suction port, the relief opening of two seal-off pressure containers 13,14 are identical among the set-up mode of spout and liquid port and the embodiment 1.Shown in Figure 10,10a; Each free two arc surface shape of the two ends of compound seal-off pressure container or cone-shaped end cap 405,406 are with determining deviation stack and combine airtight inwall to seal into a cylinder-like structure; The related pipeline of its inside and outside end cap 406,405 highest points in upper end is provided with relief opening 141,131; The inside and outside end cap 406a in lower end, the related pipeline of 405a lowest part are provided with liquid port 140,130; Compound seal-off pressure internal tank is upper and lower 406, also be provided with some Zhi Pinghang between the 406a end cap and around the pipe 407 of seal-off pressure container 14 vertical centering control axis; And pipe extends separately and runs through and combine closely last in upper and lower end cap 406, the 406a of seal-off pressure internal tank; Thus, the space that the space extends into outer end cap stack formation said compound seal-off pressure container two ends in the pipe promptly constitutes seal-off pressure container 13; And the separate space that the inboard and airtight inwall of the end cap up and down in the pipe back side and the said compound seal-off pressure container surrounds common formation promptly constitutes seal-off pressure container 14.
As shown in Figure 9, the relief opening 131,141 of two seal-off pressure containers 13,14 is provided with admission line and exhaust duct, and an end of two admission lines links to each other with relief opening 131,141 respectively, and the other end all links to each other with vacuum system 22; Control valve on two admission lines is a solenoid valve 26,27; Solenoid valve 26,27 also is parallel with two differential pressure pickup/differential pressure switches 28,29 respectively; Differential pressure pickup/differential pressure switch 28,29 is respectively applied for the pressure reduction of measuring two solenoid valve 26,27 two ends, promptly gathers vacuum system 22 and seal-off pressure container 13, the pressure reduction between 14.When seal-off pressure container 13 gets into breathing process; Pressure in vacuum system 22 is greater than the pressure in the seal-off pressure container 13; And when reaching predetermined value; Under the effect of differential pressure pickup/differential pressure switch 28, solenoid valve 26 is opened, and the gas in the vacuum system 22 is inhaled in the seal-off pressure container 13; When seal-off pressure container 14 gets into breathing process; Pressure in vacuum system 22 is greater than the pressure in the seal-off pressure container 14; And when reaching predetermined value; Under the effect of differential pressure pickup/differential pressure switch 29, solenoid valve 27 is opened, and the gas in the vacuum system 22 is inhaled in the seal-off pressure container 14.When liquid level sensor 15 detected working liquid body liquid level in the seal-off pressure container 13 and drops to the lowest limit position of setting, control electromagnetic valve 26 was closed; When liquid level sensor 16 detected working liquid body liquid level in the seal-off pressure container 14 and drops to the lowest limit position of setting, control electromagnetic valve 27 was closed.Two floating type one-way valves 5,6 all are arranged among the same auxiliary liquid container 3a.The entry end of two floating type one-way valves 5,6 all is arranged on the bottom of auxiliary liquid container 3a, and links to each other with the relief opening 131,141 of two seal-off pressure containers 13,14 through exhaust duct respectively.After the gas discharge outlet discharge of gas by relief opening 131,141 discharges, through gas-liquid separator 2 it is carried out gas-liquid separation again, be drained in the atmosphere then by the top that is arranged on auxiliary liquid container 3a.Closing also of two solenoid valves 26,27 can be controlled by the reset signal of coupled differential pressure pickup/differential pressure switch and the reset signal of pressure transducer/pressure switch respectively; The reset signal of gap sensor/differential pressure switch is just thought that the pressure in the vacuum system is slightly larger than or is sent when being less than or equal to the pressure in the seal-off pressure container; Through being set, opens simultaneously by interlock circuit between the solenoid valve at intakeport place in addition with the solenoid valve of avoiding the intakeport place.
In the present embodiment, the fluid level control device that is arranged on two seal-off pressure containers 13,14 is to be separately positioned on two liquid level sensors 15,16 on the equal pipe 33,34 of liquid level.The two ends of two equal pipes 33,34 of liquid level are connected with the relief opening and the liquid port of two seal-off pressure containers 13,14 respectively.Two liquid level sensors 15,16 are respectively applied for the liquid level position that detects two seal-off pressure container 13,14 internal work liquid, and the work of Control work liquid circulating apparatus 19 in view of the above.Two equal pipes 33,34 of liquid level also can be provided with see-through section in the part near two pressurized container bottoms, so that the operator can observe the liquid level of two seal-off pressure internal tank working liquid bodys intuitively.
During present embodiment vacuum drawn system works; Working liquid body in the seal-off pressure container 13 flows out from liquid port 130; And after getting into reversing arrangement 19, liquid filter 18, heat exchanger 21 and unidirectional liquid pump 20 successively, enter into seal-off pressure container 14 through reversing arrangement 19 again, along with the discharge of working liquid body; The volume that holds gas in the seal-off pressure container 13 increases gradually; Its internal gas pressure reduces by 28 actions of driving pressure difference sensor/differential pressure switch, opens solenoid valve 26, and the gas in the vacuum system 22 is sucked in the seal-off pressure container 13.Meanwhile, the working liquid body of seal-off pressure container 14 increases gradually, and gas pressure intensity increases in it, and floating type one-way valve 6 is backed down, and carries out exhaust.When the working liquid body in the seal-off pressure container 13 is reduced to the setting liquid level; Gas in the seal-off pressure container 14 is replaced as working liquid body fully; And the surplus working liquid body gets among the auxiliary liquid container 3a through floating type one-way valve 6, liquid level sensor 15 actions, the flow direction of control reversing arrangement 19 conversion work liquid; The exhaust process of the breathing process of seal-off pressure container 13 and seal-off pressure container 14 finishes, and gets into the exhaust process of the air-breathing and seal-off pressure container 13 of seal-off pressure container 14.Along with the counter-rotating of working liquid body, the working liquid body that the seal-off pressure container is 14 li descends, and the working liquid body among the auxiliary liquid container 3a turns back in the seal-off pressure container 14 through floating type one-way valve 6; Cursory following general who has surrendered's floating type one-way valve 6 along with liquid level in it is closed; The working solution scale of construction that the seal-off pressure container is 14 li reduces gradually, and seal-off pressure container 14 is air-breathing, when liquid level drops to the setting liquid level; Liquid level sensor 16 actions; Working liquid body flows to counter-rotating once more, so back and forth, accomplishes the vacuum drawn to vacuum system 22.In working liquid body circuit process, under the effect of cooling unit 17 and heat exchanger 21, working liquid body remains low-temperature working.In addition, can use the higher differential pressure switch of sensitivity or use suitable differential pressure pickup to cooperate digital switch circuit, trigger the keying of the control valve on the control admission line.The be combined with each other structure that makes whole device of two seal-off pressure containers is compact more in the present embodiment, improves space availability ratio.
Shown in figure 11, the vacuum drawn system is the adjustment to the vacuum drawn system among the embodiment 5 in the present embodiment, and two the floating type one-way valves 5,6 in the intake and exhaust device among the embodiment 5 are replaced to solenoid valve 105,106 respectively.Solenoid valve 105,106 is separately positioned on the exhaust duct of two seal-off pressure containers 13,14; One end of solenoid valve 105,106 is is all imported and exported with the bottom gas-liquid of auxiliary liquid container 3 and is communicated with, and the other end of two valves is communicated with the relief opening 131,141 of seal-off pressure container 13,14 respectively.Be equipped with auxiliary liquid level sensor 111 on the auxiliary liquid container 3.On the admission line of two pressurized containers 13,14, also have additional pressure transducer/pressure switch 128,129 respectively.Pressure transducer/pressure switch 128,129 is respectively applied for the pressure of gathering in the seal-off pressure container 13,14, and the pressure in seal-off pressure container 13 or 14 when rising to predetermined value after, dozen solenoid valve 105 or 106 makes seal-off pressure container 13 or 14 exhausts.Two closing then of solenoid valve 26,27 that are arranged on the exhaust duct are controlled by the fluid level control device on two seal-off pressure containers 13,14 respectively.Perhaps can control by the reset signal of differential pressure pickup/differential pressure switch and the reset signal of pressure transducer/pressure switch respectively; The reset signal of differential pressure pickup/differential pressure switch is just thought to send when the pressure in the vacuum system is slightly larger than (this force value can obtain through the relevant setting of differential pressure pickup/differential pressure switch) or is less than or equal to the pressure in the seal-off pressure container; Through being set, opens simultaneously by interlock circuit between the solenoid valve at intakeport place in addition with the solenoid valve of avoiding the intakeport place.
In the present embodiment; Identical among the fluid level control device of two seal-off pressure containers 13,14 and the embodiment 5; Be arranged on the liquid level sensor in the equal pipe of liquid level equally; The liquid level sensor that but is arranged in the present embodiment in the equal pipe of each liquid level is three, above two liquid level sensors 15,16, has also set up 115,116 and two middle liquid level sensors 117,118 of liquid level sensor on two respectively.
In addition; Also use liquid pump group 120 that three unidirectional liquid pumps compose in parallel to replace single unidirectional liquid pump among the embodiments 5 in the present embodiment as working liquid body circuit power source; In addition, also can use the liquid pump of rotating speed adjustable to replace single unidirectional liquid pump.The unidirectional liquid pump of in the liquid pump group 120 each all is in series with the solenoid valve that is used to control these pump opening and closing.The quantity of the unidirectional liquid pump that turns round simultaneously in the liquid pump group 120 is controlled by three liquid level sensors that are arranged on the equal pipe 33,34 of liquid level; In the breathing process of seal-off pressure container 13,14, when working liquid body was in high liquid level, three unidirectional liquid pumps were all opened; When working liquid body is reduced to the trigger position of liquid level sensor 115 or 116; Close one of them unidirectional liquid pump, reduce the rate of descent of the liquid level in the seal-off pressure container, when working liquid body is reduced to the trigger position of middle liquid level sensor 117 or 118; Close one of them unidirectional liquid pump again; Further reduce the liquid level rate of descent in the seal-off pressure container, reduce to the trigger position of liquid level sensor 15 or 16 until working liquid body after, close a last unidirectional liquid pump; Be implemented in the seal-off pressure container thus when breathing process finishes soon; Make the lowest limit position that the working liquid body liquid level is approaching with lower rate of descent and arrival sets in it, to avoid the running of system the being caused excessive shock stable working property of assurance system.If the unidirectional liquid pump that uses rotating speed adjustable is during as power source, then can be through three its rotating speeds of liquid level sensors control, reach the work identical with liquid pump group 120.
Because improving constantly along with the degree of vacuum in the seal-off pressure container; Just variation has taken place in the operating mode of liquid pump; So it is also increasingly high to the liquid pump performance demands; Thereby also can select for use several can reach different degree of vacuum respectively promptly to be suitable for the liquid pump that different operating modes use and to form the liquid pump group, and make each liquid pump in the liquid pump group respectively in the interval work of different degree of vacuum.
During vacuum drawn system works in the present embodiment; Running along with liquid pump group 120; Reversing arrangement 19, liquid filter 18, heat exchanger 21 and liquid pump group 120 are discharged and got into successively to working liquid body in the seal-off pressure container 13 from bottom outlet; Get in the seal-off pressure container 14 through reversing arrangement 19, the volume that holds gas in the seal-off pressure container 13 increases gradually again, and gas pressure intensity reduces; 28 actions of driving pressure difference sensor/differential pressure switch and control air inlet solenoid valve 26 are opened, and pumped gas gets into seal-off pressure container 13.Meanwhile, the working liquid body of seal-off pressure container 14 increases gradually, and the volume that inside holds gas reduces gradually, and gas pressure intensity increases, and 129 actions of driving pressure sensor/pressure switch and control electromagnetic valve 106 are opened, and carry out exhaust.When the working liquid body in the seal-off pressure container 13 was reduced to the trigger position of liquid level sensor 115, one of them the unidirectional liquid pump in the liquid pump group 120 was closed in liquid level sensor 115 actions; Reduce the working solution velocity of discharge; Along with the liquid level in the seal-off pressure container 13 continues to reduce, when liquid level reaches the trigger position of liquid level sensor 117, close a unidirectional liquid pump in the liquid pump group 120 again; Further reduce the rate of descent of working liquid body in the seal-off pressure container 13; When working liquid body drops to the lowest limit position of setting, when promptly dropping to the trigger position of liquid level sensor 15, close a last unidirectional liquid pump; Close solenoid valve 26 simultaneously, seal-off pressure container 13 stops suction.At this moment, be full of working liquid body in the seal-off pressure container 14, the surplus working liquid body has got in the liquid container 3.Liquid level sensor 15 work, control electromagnetic valve 26 is closed the flow direction with reversing arrangement 19 conversion work liquid.The exhaust process of the air-breathing and seal-off pressure container 13 of beginning seal-off pressure container 14.Along with the counter-rotating that working liquid body flows to, the surplus working liquid body in the liquid container 3 gets into seal-off pressure container 14, and after the working liquid body in the liquid container 3 dropped to desired location, solenoid valve 106 was closed in auxiliary liquid level sensor 111 work on the liquid container 3.Along with the decline of working liquid body in the seal-off pressure container 14, pressure reduces, and solenoid valve 27 is opened, and begin air-breathingly, and simultaneously, solenoid valve 105 is opened, and seal-off pressure container 13 begins exhausts.After the working liquid body in the seal-off pressure container 14 dropped to the lowest limit liquid level of setting, solenoid valve 27 was closed in liquid level sensor 16 actions, and the flow direction of working liquid body is reversed once more.The vacuum drawn to vacuum system 22 is accomplished in so circulation.
Use the liquid circulating apparatus in the present embodiment, can make whole system air displacement speed fast, and the device running steadily, exhaust pressure is adjustable.
Running along with system; Working liquid body constantly consumes; For the assurance system has sufficient working liquid body all the time, can on auxiliary liquid container 3, special warning be set and use the liquid level sensor (not shown), when the flow direction upset of working liquid body; If the working liquid body in the auxiliary liquid container 3 does not reach desired location, then send the alarm signal that needs to replenish working liquid body.For example: the liquid level of the working liquid body in seal-off pressure container 13 drops to the lowest limit position; At this moment; Gas in the seal-off pressure container 14 is discharged fully, and the surplus working liquid body has entered into auxiliary liquid container 3, if working liquid body no show still its when detecting height; Explaining needs to replenish working liquid body, to guarantee the proper functioning of vacuum drawn system.
Shown in figure 12, the vacuum drawn system in the present embodiment comprises: seal-off pressure container 13, working liquid body supply source and a working liquid body circulation means.Seal-off pressure container 13 is provided with air inlet and the shared relief opening 131 and feed liquor and the shared liquid port 130 and liquid level sensor 16 of discharge opeing of exhaust; Relief opening 131 is arranged on the peak place on the seal-off pressure container Vertical direction; Liquid port 130 is arranged on the lowermost on the seal-off pressure container Vertical direction, with guarantee when the exhaust or during discharge opeing with the gas in the seal-off pressure container or liquid successfully all by the other side's displacement, discharge.
The relief opening 131 of seal-off pressure container 13 is connected with admission line and exhaust duct; Relief opening 131 links to each other with vacuum system 22 through admission line, and exhaust duct is used for seal-off pressure container 13 gases are discharged.On admission line and exhaust duct, be provided with one-way valve, the one-way valve that is arranged on the admission line is an air inlet check valve 11, and its entry end links to each other with vacuum system 22, and outlet end links to each other with the relief opening 131 of seal-off pressure container 13.One-way valve on the exhaust duct is the floating type one-way valve 5 that is arranged in the auxiliary liquid container 3.Identical among the structure of auxiliary liquid container 3 and floating type one-way valve 5 and set-up mode and the embodiment 1.
Working liquid body supply source in the present embodiment is the liquid container 88 that is arranged on seal-off pressure container 13 tops, and the upper end of liquid container 88 is provided with working liquid body filler 44 and gas inlet-outlet 40; The bottom of liquid container is provided with the working liquid body outlet.The working liquid body circulation means comprises: liquid filter 18, solenoid valve 25 and unidirectional liquid pump 20.Solenoid valve 25 and unidirectional liquid pump 20 parallelly connected settings.Working liquid body in the seal-off pressure container 13 outputs to liquid container 88 by unidirectional liquid pump 20, and the working liquid body in the liquid container 88 injects seal-off pressure container 13 through solenoid valve 25 under the self gravitation effect.The setting of connecting of liquid filter 18 and solenoid valve 25 and unidirectional liquid pump 20, and be positioned at entry end one side of unidirectional liquid pump 20.Working liquid body to being discharged by seal-off pressure container 13 filtered working liquid body before the working liquid body that is input to seal-off pressure container 13 before the unidirectional liquid pump 20 of entering and by liquid container 88 is entering into seal-off pressure container 13.
During vacuum drawn system works in the present embodiment, the working liquid body in the seal-off pressure container 13 is transported in the liquid container 88 through liquid filter 18, unidirectional liquid pump 20, in this process; Working liquid body in the seal-off pressure container 13 reduces gradually, causes 13 li volumes that hold gas of seal-off pressure container to increase gradually, and gas is inhaled into seal-off pressure container 13; When the working liquid body in the seal-off pressure container 13 drops to the lowest limit position of setting, liquid level sensor 16 actions, closing liquid pump 20; While opens solenoid valve 25; Working liquid body in the liquid container 88 is at gravity and act on and inject seal-off pressure container 13 under the gas pressure acting in conjunction of said working liquid body liquid level, and the gas pressure intensities in the seal-off pressure container 13 rise and push the spool of floating type one-way valve 5 open, gets into auxiliary gas tank 3 and discharges from its relief opening 1; Gas is discharged fully in seal-off pressure container 13; And working liquid body begins to get in the auxiliary liquid container 3, when the working liquid body in the auxiliary liquid container 3 reaches the detection height of liquid level sensor 111, and liquid level sensor 111 actions; Close solenoid valve 25; Start unidirectional liquid pump 20 simultaneously, along with the running of unidirectional liquid pump 20, working solution reduces in the seal-off pressure container 13; After surplus working liquid body in the auxiliary liquid container 3 was injected into seal-off pressure container 13 5 times through the floating type one-way valve, floating type one-way valve 5 was closed.The breathing process of seal-off pressure container 13 begins once more, constantly repeats above-mentioned suction and discharge process, can reach the purpose that specified vacuum device 22 is vacuumized.What limited in equally can the foregoing description when needing gas clean-up is provided with cooling unit in pipeline or on the pressurized container.
Following adjustment can also be done by the vacuum drawn system among the embodiment 7:
1, unidirectional liquid pump is replaced with the liquid pump of two-way function, during like helical rotor pump, solenoid valve 25 can omit, and liquid container 88 also needn't be arranged on the top of pressurized container.
2, the working liquid body circulation means is arranged to the working liquid body circulation means identical with embodiment 1 or with two unidirectional liquid pump reverse parallel connections.
The floating type one-way valve that 3, will be arranged on seal-off pressure container 13 exhaust ducts is substituted by solenoid valve; And it is closed by being arranged on the liquid level sensor of assisting out on the flow container 3 111 controls, through being arranged on its unlatching of pressure switch control on the seal-off pressure container 13.
4, change air inlet check valve 11 into solenoid valve; And can be identical with embodiment 5; On admission line, set up differential pressure pickup/differential pressure switch, be used to control the unlatching of this solenoid valve, and through be arranged on the seal-off pressure container 13 leveling device control its close.
5, identical with embodiment 6; Except air inlet check valve 11 being changed into solenoid valve, setting up on the admission line differential pressure pickup/differential pressure switch; The pressure transducer/pressure switch also is set on admission line; And will outside pressurized container, set up the equal pipe of liquid level, and upper and lower liquid level sensor will be set, and the liquid pump group that the unidirectional liquid pump in the working liquid body circulation means is made up of the unidirectional liquid pump of a plurality of parallel connections replaces at the equal pipe of liquid level.
6, when replacing air inlet check valve 11 with solenoid valve, auxiliary liquid container 3 also can omit, and in addition, can on exhaust duct, set up leveling device, the closing of control electromagnetic valve.
7, identical with embodiment 1-6,2 pairs of discharges of knockout drum gas is set in system carries out gas-liquid separation.
The seal-off pressure container that the utility model vacuum drawn system also can adopt three volumes to equate; And similar with the foregoing description, through the working liquid body circulation means that comprises reversing arrangement and unidirectional liquid pump working liquid body is imported or discharged to three seal-off pressure containers.Reversing arrangement in the present embodiment as shown in Figure 13, this reversing arrangement comprises three groups of electromagnetic valve group that are connected in parallel, every group comprises two differential concatenations solenoid valve together.The entrance point of solenoid valve links to each other with liquid pump respectively with outlet end, and the working liquid body import and export are set on the pipeline between two solenoid valves of every group, and the liquid port that this working liquid body is imported and exported the seal-off pressure container corresponding with it links to each other.The structure of seal-off pressure container and the devices such as valve that are provided with on it can suitably use after the adjustment with reference to above-mentioned 1-7 embodiment.Three pressurized containers are set in a vacuum drawn system, the extracting vacuum process is carried out continuously, shorten the out-of-work time lag of system that the working liquid body switching-over is caused, improve the continuity and the productivity of system works.
The cavitation erosion of liquid pump
The cavitation erosion of liquid pump: when the pressure drop of liquid pump entry end place working liquid body is low to moderate its saturation vapor pressure; Boiling will take place and produce steam bubble in working liquid body; Rapid condensation takes place when getting into the zone of high pressure with flow and crumbles and fall in steam bubble; Speed with high gives off energy, and produces the frequency very big impact force of very high instantaneous pressure and liquid pump is caused damage, the cavitation phenomenon of Here it is liquid pump.The harm of cavitation erosion have usually following some: 1, produce vibration and noise.When bubble was crumbled and fall, the liquid particle clashed into mutually, also clashed into the metal surface simultaneously, produced the noise of various frequencies, can hear in the pump explosive sound that " pipa " arranged when serious, caused unit vibration simultaneously.2, reduce pump performance.Cavitation has produced a large amount of bubbles, has stopped up runner, has destroyed the continuous-flow of liquid in the pump, and flow, lift and the efficient of pump are obviously descended.3, destroy flow passage components.Because of the effect of mechanical denuding and electrochemical corrosion, metallic material is destroyed, receive the position of cavitation damage many usually near the impeller outlet and near the import of discharge opeing chamber.The cavitation initial stage shows as the metal surface and pit occurs, and the surface presents vestiges such as spongy, channel form, cellular, fish scale shape then; Can cause perforation of blade or front and rear cover plate even impeller to break when serious, lead to serious accident.
Best solution to cavitation erosion is exactly to prevent that the entry end of working liquid body at pump from producing bubble owing to seething with excitement; For this reason; In the utility model vacuum drawn system; Need to have enough vertical heights between the working liquid body liquid level of assurance liquid pump entry end and entry end one side at (the flow passage resistance force of waterproof influence is all disregarded in following argumentation) under the situation of disregarding the flow passage resistance force of waterproof influence; Thereby guarantee that working liquid body has enough pressure at the liquid pump entry end, and the temperature that reduces working liquid body, the generation of cavitation phenomenon avoided.
As shown in Figure 14, suppose the vacuum that just reaches capacity in the space of left side in the pressurized container, and liquid level descends no longer or rises, and then must formula according to liquid pressure formula P=ρ gH:
P3=P1+ρgH1 (1)
P4=?P2+ρgH2 (2)
P3+P5=P4 (3)
By formula: (1) (2) (3) draw P1=P2+ ρ g (H2-H1)-P5 (4)
In the formula, the density when ρ is working liquid body work, P1 is the pressure in the space in the pressurized container of left side, P2 is the pressure in the space in the right atrial pressure container; P3 is a liquid pump inlet pressure, and P4 is the liquid pump back pressure, and P5 is that the pressure that liquid pump obtains working liquid body is the useful energy head of liquid pump, and H1 is the vertical height of left liquid level and liquid pump inlet, and H2 is the vertical height of right liquid level and liquid pump outlet.
Can know by Figure 14 and formula (1); Suppose that P1 is 0 handkerchief; Then: P3=ρ gH1 just improves the vertical drop H1 between operating fluid level and the liquid pump inlet; Making ρ gH1 is that the numerical value of the P3 saturation vapor pressure during greater than working solution place operating temperature can reduce so that avoid liquid pump generation cavitation phenomenon; In system work process, the liquid level in the seal-off pressure container is constantly to change, so; In order to reduce so that to avoid liquid pump generation cavitation phenomenon, the vertical drop H1 of the minimum setting liquid level of system works liquid and liquid pump inlet should satisfy ρ gH1 greater than the saturation vapor pressure of working liquid body in its operating temperature range in the overall process of system works.In practical application,, can use the value that calculates H1 in the vacuum pressure substitution formula (1) with the Security that helps the evaluating system operation and the Economy of design according to reality because P1 is not 0 handkerchief.Increasing height difference H 1 in addition promptly increases the pressure P 3 of said liquid pump ingress working liquid body, thereby improves the suction condition of said liquid pump, and more how existing liquid pump can be applicable in the vacuum drawn disclosed in the utility model system.
When selecting certain working solution; Then ρ g can see constant as among formula (4) P1=P2+ ρ g (H2-H1)-P5; And P2, H1, H2, P5 are controlled amounts within the specific limits; So the value of P2+ ρ g (H2-H1)-P5 might be 0 or negative value; For example: suppose that working liquid body is pure water ρ=3 kilograms of/meter ∧ 3 of 1.0 * 10 ∧, g=9.8 meter per second ∧ 2, P2=1.0133 * 10 ∧, 5 handkerchiefs (barometric pressure), H1=3 rice, H2=2 rice, then 3 kilograms of/meter ∧ of P2+ ρ g (H2-H1)=1.0133 * 10 ∧ 5 handkerchiefs-1.0 * 10 ∧, 3 * 9.8 meter per second ∧ 2=0.915 * 10 ∧, 5 handkerchiefs; As long as P5=0.9150 * 10 ∧, 5 handkerchiefs institute supposing the system just can reach the ideal limit vacuum, promptly P1 is 0 handkerchief thus; And the useful energy head surpass the liquid pump of 1 MPa (about 100 meter water columns, about 10 barometric pressure) be known existence and 0.9150 * 10 ∧, 5 handkerchiefs are less than a barometric pressure; But ideal vacuum is known non-existent; Tellurian all liq all has and the corresponding saturation vapour pressure of its temperature; Therefore the disclosed vacuum withdraw device of the utility model/vacuum drawn system is because the utility model vacuum withdraw device/ultimate vacuum that the vacuum drawn system can reach is decided by the saturation vapour pressure of working liquid body; Therefore, working liquid body needs to select by following principle:
1, uses the lower working solution of saturation vapour pressure under the uniform temp as far as possible, make the vacuum withdraw device in the utility model can realize higher degree of vacuum;
2, use the lower working solution of viscosity as far as possible,, reduce the residual quantity of working liquid body on the pressurized container inwall to reduce the energy consumption of liquid pump;
3, when pumped gas is non-condensable gas, pumped gas is insoluble as far as possible or be insoluble in working liquid body;
4, when pumped gas is condensable gas, like water vapour; The density of used working liquid body is the density when liquid more than or equal to pumped gas as far as possible; Prevent that liquid gas is lowered into working liquid body bottom influences system proper functioning;
5, in case of necessity; Guaranteeing can to use the working liquid body that chemical reaction can take place with pumped gas cautiously under the safe situation, for example: be used to extract certain toxic gas and make it and working liquid body generation chemical reaction to absorb this toxic gas or reduction or to remove its toxicity;
The solid particle of stable in properties that 6, can be through in working liquid body, adding certain volume, solid particle can disperse be suspended in the working liquid body, can reduce the use amount of working liquid body through using solid particle.Solid particle can be: with working solution density quite and smooth round bead shape particle with big toughness, with the use amount that reduces working solution as far as possible and reduce the quantity that pumped gas dissolves in working solution; In addition, when the working liquid body that uses is comparatively expensive, then can reduce the user cost of working liquid body through in working solution, adding the solid particle of the stable in properties of certain volume.When in working liquid body, adding solid particle; Need to use; Pump that solid particle can pass through and valve body; For example: helical rotor pump, diaphragm pump or electronic two-way valve etc. can also add filtrating equipment in addition at the entry end of outlet valve and get into and influence the proper functioning of outlet valve to prevent solid particle., system (comprises that liquid pump and valve body are all very big) when being designed to main equipment, so for example can add the bigger solid particle of volume or spheroid in the working solution: the rubber spheroid of solid or hollow plastic sphere, inflation/liquid etc.
Seal-off pressure container among above-mentioned each embodiment can be made of metal, and also can be processed by suitable material such as plastics, rubber, pottery, glass, reinforced concrete construction.Material therefor must meet the needs of working environment in principle, and economical, guarantees safety simultaneously.
When in system, using cooling unit,, for example be lower than 20C if the working solution temperature is lower; The then corresponding insulation processing of exposed parts do to scattering and disappearing cold to the external world in the system simultaneously is to reach insulation and purpose of energy saving.
The upper limit (UL) degree of vacuum that the utility model vacuum drawn system can reach is confirmed by the saturation vapor pressure of employed working solution under its proper functioning minimum temperature.
The utility model both can be used as vacuum withdraw device or system uses, and according to its characteristics, the liquid pump that for example uses also can be used for the extraction of liquid during as suction pump and transport, and its concrete application form is following:
Applying examples 1
As shown in Figure 15, the liquid level of liquid to be extracted 900 has certain altitude difference H with general liquid pump 901, liquid pump 901 entry ends gassy in the pipeline 903 of liquid level 900; For example: air; Because general liquid pump 901 can't effectively extract the air in the conveyance conduit 903, therefore, for example water ring pump water diversion apparatus of special gas extraction device 902 need be set on conveyance conduit 903; Before utilizing liquid pump 901 transports liquid; At first using gases draw-out device 902 is discharged ducted air, makes liquid to be extracted arrive liquid pump 901 places, restarts liquid pump 901 and extracts liquid; In addition, when liquid pump and liquid level do not have height difference, but the centre is when having obstacle to cross over, and in the pipeline of across obstacle during gassy, also needs the using gases draw-out device at first ducted gas to be extracted out, and then utilize the liquid pump transports liquid.But because water ring pump is not competent in extracting more a large amount of liquid, in order to prevent when emptying finishes, to be got into water ring pump and cause liquid hammer to damage phenomenon by the drawing liquid body, so water ring pump water diversion apparatus design more complicated.
Because the liquid pump that the utility model vacuum withdraw device or system use has the function of gas-liquid with suction during as suction pump; Need not the problem that liquid hammer can take place in consideration in the using process; Therefore; Can the utility model be applied in the liquid transport engineering that has said circumstances easily, that is: utilize vacuum withdraw device that the utility model principle processes or system as the gas extraction device 902 among Figure 14.Simultaneously can be easily correspondingly process water diversion apparatus with different rates of air sucked in required and speed according to the needs of liquid transport engineering.Remarks: described water diversion apparatus is meant the device that utilizes vacuum to guide to liquid certain altitude.
Applying examples 2
Both have can intake-gas owing to comprised in the utility model vacuum withdraw device or the system; Device or system's (for example having used suction engine to make liquid pump in the system) that also can pumping liquid; Therefore; As shown in Figure 16, can directly utilize the vacuum withdraw device of the utility model or system's completion to treat the overall process that transports liquid transports.
Before transports liquid; Need the pipeline of extracting gases just to be equivalent to the vacuum system in the utility model the foregoing description; After gas extraction is accomplished; Owing to constantly got in the seal-off pressure container by the drawing liquid body; Therefore the operating fluid level (to be working solution by the drawing liquid body) in the said seal-off pressure container can not arrive desired location always and keeps the working liquid body unidirectional operation, so the vacuum system in the foregoing description, pressurized container just become the part of liquid transport pipeline, the liquid pump among the embodiment just directly becomes the working pump of transports liquid.
Claims (1)
1. vacuum withdraw device; It is characterized in that; Said device comprises seal-off pressure container, liquid pump; The seal-off pressure container is provided with the intakeport that is used for aspirating the vacuum system gas of treating extracting vacuum, is used to discharge the relief opening of the gas that sucks, the liquid port that is used to inject the spout of working liquid body and is used to discharge working liquid body; Wherein, the discharge of working liquid body is accomplished by liquid pump, the temperature correlation the when character of limiting vacuum pressure that can reach in the seal-off pressure container and selected working liquid body and working liquid body proper functioning.
2, vacuum withdraw device as claimed in claim 1; It is characterized in that; Said relief opening is positioned at the highest position of said seal-off pressure container Vertical direction; And when in the seal-off pressure container, injecting working liquid body, the gas in the seal-off pressure container can all be discharged by relief opening under the working liquid body displacement.
3, vacuum withdraw device as claimed in claim 1; It is characterized in that; Said intakeport, relief opening are a mouth; Suction, the bleeding of this mouthful are switched through valve, and said spout, liquid port are a mouth, and the notes of this mouthful, discharge opeing operation are switched or switched through the input output direction that changes said liquid pump through valve.
4, vacuum withdraw device as claimed in claim 1; It is characterized in that; Said vacuum withdraw device includes at least two said seal-off pressure containers; And through making two seal-off pressure containers working liquid body object output each other, and the gas pumping operation of the two is hocketed, realize continuous sucking thus to gas in the said vacuum system.
5, a kind of vacuum drawn system; It is characterized in that; Said system comprises: seal-off pressure container, working liquid body supply source, working liquid body circulation means, treat the vacuum system of extracting vacuum, the seal-off pressure container is provided with intakeport, relief opening, spout and liquid port, inhales, exhaust ports is provided with control valve; Intakeport links to each other with said vacuum system through pipeline, and notes, liquid port link to each other with the working liquid body supply source through the working liquid body circulation means; The rising and the decline of liquid level in the working liquid body circulation means control seal-off pressure container; Gas during decline in the said vacuum system is inhaled in the seal-off pressure container, and during rising, the gas in the seal-off pressure container is discharged from; So circulation realizes the vacuum drawn operation to vacuum system.
6, system as claimed in claim 5; It is characterized in that; Also comprise in the said vacuum drawn system being used for the liquid level sensor that the lowering position to said seal-off pressure container liquid level detects, said working liquid body circulation means is controlled the decline of said liquid level according to the testing result of liquid level sensor; Said liquid level sensor is a liquid level sensor, or has the equal pipe of liquid level of liquid level sensor or level instruction device, or liquid-level switch.
7, system as claimed in claim 5; It is characterized in that; Said relief opening is positioned at the highest position of said seal-off pressure container Vertical direction; And when in the seal-off pressure container, injecting working liquid body, the gas in the seal-off pressure container can all be discharged by relief opening under the working liquid body displacement.
8, system as claimed in claim 5 is characterized in that, includes a said seal-off pressure container in the said vacuum drawn system, and said working liquid body supply source is a liquid container.
9, system as claimed in claim 8 is characterized in that, said liquid container is arranged on said seal-off pressure container top; Said working liquid body circulation means is made up of control valve, unidirectional liquid pump; Control valve and the parallel connection of unidirectional liquid pump are provided with; Working liquid body in the seal-off pressure container outputs to liquid container by unidirectional liquid pump, and the working liquid body in the liquid container is at self gravitation and act under the gas pressure acting in conjunction on the said working liquid body liquid level through control valve and inject the seal-off pressure container.
10, system as claimed in claim 8 is characterized in that, said working liquid body circulation means is made up of two-way liquid pump, and the two-way transfer of working liquid body between said seal-off pressure container and said liquid container all carried out through two-way liquid pump.
11, system as claimed in claim 5 is characterized in that, includes two said seal-off pressure containers in the said vacuum drawn system, and these two seal-off pressure containers are the working liquid body supply source each other.
12, system as claimed in claim 11; It is characterized in that; Said two seal-off pressure containers and said vacuum system are the composite structure that is made into integration; This composite structure has two concentric each other cylindrical side walls that vertically extend, and is provided with two arc-shaped partitions between the inside and outside cylindrical side wall, and this two dividing plate is separated into two-part that volume is identical, shape is identical with the annular space between the inside and outside cylindrical side wall; Related its two ends end cap of interior cylindrical interior space constitutes said vacuum system, and the related two ends separately of the two-part between inside and outside cylindrical side wall end cap constitutes described two seal-off pressure containers respectively.
13, system as claimed in claim 12; It is characterized in that said two dividing plates are semicircular arc, the opening direction of two semi-circlees is circumferentially identical; And semicircular arc radially dual-side is tangent and close admittedly with the outer surface of Outer cylindrical inside surface of side wall and interior cylindrical side wall respectively.
14, system as claimed in claim 11; It is characterized in that; Said two seal-off pressure containers are the clad vessel that is made into integration; This clad vessel is made up of the pipe that extends below on some that arrange in airtight outer wall and the inner chamber thereof; Be also to be unimpeded each other between unimpeded, the same each other lower ending opening between each pipe open upper end, and in the inner chamber that outer wall surrounds, be separated out a separate space that is made up of said pipe dorsal part space thus, this separate space void space outside with it constitutes described two seal-off pressure containers respectively.
15, system as claimed in claim 14; It is characterized in that said clad vessel is the cylindric of vertically extension, closed at both ends, said pipe all vertically extends; And said separate space equates with the volume of the intracavity space of said pipe outside.
16, like the arbitrary described system of claim 11-15; It is characterized in that; Also dispose auxiliary liquid container in the said system; Should auxiliary liquid container join with relief opening on the said seal-off pressure container, the gas discharge outlet discharging that the gas of seal-off pressure container output is provided with on auxiliary liquid container, auxiliary liquid container is used for replenishing working liquid body and collecting that the seal-off pressure container is filled with after the working liquid body that its relief opening overflows to said system simultaneously.
17, system as claimed in claim 16; It is characterized in that the control valve of said the above intakeport of seal-off pressure container and said exhaust ports is one-way valve, wherein; The entry end of the one-way valve at intakeport place links to each other with said vacuum system; Outlet end links to each other with the seal-off pressure container, and the entry end of the one-way valve of exhaust ports links to each other with the seal-off pressure container, and outlet end links to each other with said auxiliary liquid container.
18, system as claimed in claim 16; It is characterized in that; The control valve at the above intakeport place of said seal-off pressure container is a solenoid valve; The two ends of this solenoid valve link to each other with said vacuum system with the seal-off pressure container respectively; The control valve of said exhaust ports is an one-way valve, and the entry end of this one-way valve links to each other with the seal-off pressure container, and outlet end links to each other with said auxiliary liquid container; The two ends of said solenoid valve also are parallel with one and are used to gather solenoid valve two ends pressure reduction; That is: gather the differential pressure pickup/differential pressure switch of pressure reduction between said vacuum system and the seal-off pressure container, constitute the air inlet system with simulation non-return valve function jointly thus, the pressure in vacuum system is opened solenoid valve greater than the pressure in the seal-off pressure container and after reaching predetermined value; Make the gas in the vacuum system be inhaled into the seal-off pressure container, closing by said leveling device of solenoid valve controlled or controlled by the reset signal of said differential pressure pickup/differential pressure switch and the reset signal of pressure transducer/pressure switch respectively; The reset signal of said gap sensor/differential pressure switch is just thought that the pressure in the vacuum system is slightly larger than or is sent when being less than or equal to the pressure in the seal-off pressure container; Through being set, opens simultaneously by interlock circuit between the solenoid valve at intakeport place in addition with the solenoid valve of avoiding the intakeport place.
19, like claim 17 or 18 described systems, it is characterized in that, the floating type one-way valve of the said one-way valve of said exhaust ports for being connected with said auxiliary liquid container, this one-way valve comprises housing, loam cake, cursory, spool and valve seat; The valve seat that can match with spool is processed in the housing bottom outlet port; Simultaneously housing bottom and on cover and be provided with gas-liquid and import and export, wherein, spool matches with valve seat and gas-liquid import and export on the housing bottom; Constitute the one-way valve structures of in housing, opening thus, simultaneously, spool is set directly at cursoryly to be gone up or is connected with cursory through line or connecting rod; When working liquid body gets into housing through spool; And after the working liquid body liquid level reach a certain height in the housing, the cursory spool that carries together floated, and makes one-way valve be held open state; The gas-liquid of housing bottom is imported and exported directly or the relief opening through pipeline and said seal-off pressure container joins, on the gas-liquid that covers import and export direct or join through pipeline and auxiliary liquid container.
20, system as claimed in claim 19; It is characterized in that; Also be provided with the guide rod that extends along its vertical center line in the said housing; The gas-liquid of said spool and said housing bottom import and export be positioned at guide rod under, the said cursory vertical centre hole of matching that is provided with guide rod.
21, system as claimed in claim 16; It is characterized in that; The control valve of said the above intakeport of seal-off pressure container and said exhaust ports is solenoid valve, and wherein, the two ends of intakeport place solenoid valve link to each other with said vacuum system with the seal-off pressure container respectively; The two ends of exhaust ports solenoid valve link to each other with said auxiliary liquid container with the seal-off pressure container respectively; The two ends of intakeport place solenoid valve are parallel with one differential pressure pickup/differential pressure switch, and simultaneously, the seal-off pressure container is provided with a pressure transducer/pressure switch; Said differential pressure pickup/differential pressure switch be used to gather the pressure reduction at parallelly connected solenoid valve two ends; That is: gather pressure reduction between said vacuum system and the pressurized container; Pressure in vacuum system is greater than the pressure in the seal-off pressure container and after reaching predetermined value; The solenoid valve at corresponding intakeport place is opened, and the gas in the vacuum system gets into and displacement seal-off pressure interior; Said pressure transducer/pressure switch is used for gathering the pressure of seal-off pressure container, and after this pressure rises to predetermined value, opens the solenoid valve at respective vent ports place, makes the outside exhaust of seal-off pressure container; Closing by the control of the fluid level control device on the seal-off pressure container of the solenoid valve of seal-off pressure container intakeport and exhaust ports perhaps can be controlled by the reset signal of said differential pressure pickup/differential pressure switch and the reset signal of pressure transducer/pressure switch respectively; The reset signal of said differential pressure pickup/differential pressure switch is just thought that the pressure in the vacuum system is slightly larger than or is sent when being less than or equal to the pressure in the seal-off pressure container; Through being set, opens simultaneously by interlock circuit between the solenoid valve at intakeport place in addition with the solenoid valve of avoiding the intakeport place.
22, system as claimed in claim 21; It is characterized in that, also be provided with auxiliary liquid level sensor on the said auxiliary liquid container, this auxiliary liquid level sensor is used for the liquid level of the working liquid body of auxiliary liquid container is detected; The liquid level of the working liquid body in one of them said seal-off pressure container drops to desired location; And when accepting the working liquid body liquid level no show setting height still in the auxiliary liquid container of exhaust, then send and replenish the working liquid body signal, at this moment; The solenoid valve of another seal-off pressure container exhaust ports is in open mode; And the working liquid body liquid level in auxiliary liquid container is added to or above behind the desired location, under auxiliary liquid level sensor control, close the said solenoid valve that is in open mode.
23, system as claimed in claim 16; It is characterized in that; Also be provided with gas-liquid separator in the said vacuum drawn system; Gas inlet on this gas-liquid separator links to each other with said gas discharge outlet on the said auxiliary liquid container, and the gas that auxiliary liquid container is discharged carries out gas-liquid separation in gas-liquid separator after, finally the gas outlet from the gas-liquid separator is discharged.
Like the arbitrary described system of claim 11-15, it is characterized in that 24, spout on the said seal-off pressure container and liquid port are a mouth, the notes of this mouthful, discharge opeing operation are switched through said working liquid body circulation means; Said working liquid body circulation means is the two-way feedway of working liquid body, and this two-way feedway is made up of two-way liquid pump, and the two-way transfer of working liquid body between said two seal-off pressure containers all carried out through two-way liquid pump; Perhaps, said two-way feedway is made up of two unidirectional liquid pumps parallel with one another, and the two-way transfer of working liquid body between two seal-off pressure containers accomplished by two unidirectional liquid pumps respectively; Perhaps; Said two-way feedway is made up of two unidirectional liquid pumps and two control valves; Constitute two groups of unidirectional conveying apparatus after two unidirectional liquid pumps are connected with two control valves respectively, the two-way transfer of working liquid body between two seal-off pressure containers accomplished by two groups of unidirectional conveying apparatus respectively.
Like the arbitrary described system of claim 11-15, it is characterized in that 26, spout on the said seal-off pressure container and liquid port are a mouth, the notes of this mouthful, discharge opeing operation are switched through said working liquid body circulation means; Said working liquid body circulation means is the two-way feedway of working liquid body; This two-way feedway is made up of a unidirectional liquid pump and a reversing arrangement; Said reversing arrangement can be made up of selector valve; It also can be the selector valve group that combines by several control valves; The two-way transfer of working liquid body between two seal-off pressure containers accomplished by unidirectional liquid pump, and the alternately conversion of annexation is accomplished by reversing arrangement between unidirectional liquid pump input, output terminal and two the seal-off pressure containers.
26, system as claimed in claim 25 is characterized in that, said reversing arrangement is combined by four control valves.
27, system as claimed in claim 25; It is characterized in that, include several liquid pumps parallel with one another in the said two-way feedway, the quantity of the liquid pump of working simultaneously is relevant with the lowering position of working liquid body liquid level in the said seal-off pressure container; That is: along with liquid level moves closer to the lowest limit position that sets; The quantity of the liquid pump of working simultaneously reduces gradually, to reduce the speed of working liquid body liquid level near the lowest limit position that sets, so that system can smooth running.
28, system as claimed in claim 25 is characterized in that, also is provided with sedimeter in the said vacuum drawn system, and this filtrating equipment is arranged in the duct of said liquid pump.
29, like the arbitrary described system of claim 11-15; It is characterized in that; Also be provided with cooling unit in the said vacuum drawn system, utilize this cooling unit that the working liquid body that turns round in the system is cooled off, so that the vacuum drawn system can obtain high as far as possible degree of vacuum; Said cooling unit is made up of refrigeration plant and heat exchanger, and heat exchanger wherein is arranged on the passage that working liquid body flows through, or be provided with on the said seal-off pressure container/in.
30, like the arbitrary described device of claim 1-4, it is characterized in that said liquid pump is a helical rotor pump, used control valve is electronic two-way valve in the system.
31, a kind of liquid transport system that includes the said vacuum withdraw device of claim 1-4; It is characterized in that; Said liquid transport system comprises: the liquid conducting pipes with fluid supply joins, be provided with liquid pump away from the fluid supply position on the liquid conducting pipes, and cut off by gas between liquid pump and the fluid supply liquid level; When using said liquid transport system transports liquid; At first utilize the said vacuum withdraw device of claim 11-15 to extract the gas between liquid pump and the fluid supply liquid level, make the liquid of fluid supply arrive the liquid pump place, start liquid pump then and carry out liquid transport.
32, a kind of liquid transport system that includes the said vacuum withdraw device of claim 1-4; It is characterized in that; Said liquid transport system comprises liquid conducting pipes; This liquid conducting pipes one end and fluid supply join, and the public suction port of the air intake valve on the seal-off pressure container in the other end and the said vacuum withdraw device of claim 1-4 joins or joins with the pipeline that is communicated with at this public suction port, is cut off by gas between said intakeport and the fluid supply liquid level; When using said liquid transport system transports liquid; At first utilize the gas in the said vacuum withdraw device pump drainage of the claim 1-5 liquid conducting pipes, the gas in the liquid displacement conveyance conduit of fluid supply also gets in the seal-off pressure container, directly utilizes the liquid pump in the vacuum withdraw device to carry out transporting of fluid supply liquid then; No matter be that gas or liquid or gas liquid mixture all can waltz through this vacuum extraction system and discharge or transport in this process.
33, a kind of liquid transport system that includes the said vacuum drawn of claim 5 system; It is characterized in that said liquid transport system comprises: the liquid conducting pipes with fluid supply joins is being provided with liquid pump away from the fluid supply position on the liquid conducting pipes; Cut off by gas between liquid pump and the fluid supply liquid level; Liquid conducting pipes between liquid pump and the fluid supply promptly constitutes the vacuum system in the said vacuum drawn system, when using said liquid transport system transports liquid, at first utilizes said vacuum drawn system to extract the gas between liquid pump and the fluid supply liquid level; Make the liquid of fluid supply arrive the liquid pump place, start liquid pump then and carry out liquid transport.
34, a kind of liquid transport system that includes the said vacuum withdraw device of claim 1; It is characterized in that said liquid transport system comprises: the liquid conducting pipes with fluid supply joins is being provided with liquid pump away from the fluid supply position on the liquid conducting pipes; Cut off by gas between liquid pump and the fluid supply liquid level; Liquid conducting pipes between liquid pump and the fluid supply promptly constitutes the vacuum system in the said vacuum withdraw device, when using said liquid transport system transports liquid, at first utilizes said vacuum drawn system to extract the gas between liquid pump and the fluid supply liquid level; Make the liquid of fluid supply arrive the liquid pump place, start liquid pump then and carry out liquid transport.
35, a kind of liquid transport system that includes the said vacuum drawn of claim 5 system; It is characterized in that; Said liquid transport system comprises liquid conducting pipes, and this liquid conducting pipes promptly constitutes the vacuum system in the said vacuum drawn system, and one of which end and fluid supply join; Intakeport on the seal-off pressure container in the other end and the said vacuum drawn system joins; Cut off by gas between said intakeport and the fluid supply liquid level, when using said liquid transport system transports liquid, at first utilize said vacuum drawn system to extract the gas in the liquid conducting pipes; After the liquid with fluid supply is drawn into the seal-off pressure container, utilize the liquid pump in the vacuum drawn system to carry out transporting of fluid supply liquid then.
36, a kind of liquid transport system that includes the said vacuum withdraw device of claim 1; It is characterized in that; Said liquid transport system comprises liquid conducting pipes, and this liquid conducting pipes promptly constitutes the vacuum system in the said vacuum withdraw device, and one of which end and fluid supply join; Intakeport on the seal-off pressure container in the other end and the said vacuum withdraw device joins; Cut off by gas between said intakeport and the fluid supply liquid level, when using said liquid transport system transports liquid, at first utilize said vacuum withdraw device to extract the gas in the liquid conducting pipes; After the liquid with fluid supply is drawn into the seal-off pressure container, utilize the liquid pump in the vacuum drawn system to carry out transporting of fluid supply liquid then.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102230461A (en) * | 2011-06-09 | 2011-11-02 | 刘庆明 | Vacuum extraction method and device |
CN109114433A (en) * | 2018-10-31 | 2019-01-01 | 官天日 | Two-chamber liquid back and forth drives multi-phase pipeline method and device thereof |
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2011
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102230461A (en) * | 2011-06-09 | 2011-11-02 | 刘庆明 | Vacuum extraction method and device |
CN102230461B (en) * | 2011-06-09 | 2014-01-01 | 刘庆明 | Vacuum extraction method and device |
CN109114433A (en) * | 2018-10-31 | 2019-01-01 | 官天日 | Two-chamber liquid back and forth drives multi-phase pipeline method and device thereof |
CN110180251A (en) * | 2019-07-04 | 2019-08-30 | 舟山凯久电源科技有限公司 | Push-pull type water derusting waste recovery systems |
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