CN202264291U - Machining die for manufacturing combined cavity components - Google Patents
Machining die for manufacturing combined cavity components Download PDFInfo
- Publication number
- CN202264291U CN202264291U CN2011203276528U CN201120327652U CN202264291U CN 202264291 U CN202264291 U CN 202264291U CN 2011203276528 U CN2011203276528 U CN 2011203276528U CN 201120327652 U CN201120327652 U CN 201120327652U CN 202264291 U CN202264291 U CN 202264291U
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- forming
- opening pressure
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Abstract
The utility model discloses a die, which is applied into a hydraulic mechanical system and used for pressing combined cavity components, is a non-integral die and comprises a top die plate, an outer die frame, an inner die core, a hole forming die core and opening pressure heads. The die is easy to be assembled and disassembled due to the fact that the outer die frame, the inner die core and the hole forming die core are uniquely connected by connectors at fixed points and the opening pressure heads are provided with unique openings corresponding to the connectors. Simultaneously, quick pressing forming of a cavity component is realized, and the cavity component can be easily released from the die due to a split design of the die. After the technical scheme is adopted, mechanical production is realized by the aid of an automatic control system, cavity component production time is shortened, production efficiency is improved, cavity component production and die releasing time is shortened to about 1 minute from the original 4 hours in a manual production mode, and formed cavity component products are standard, and are high in density and strength and attractive in appearance.
Description
Technical field
The utility model relates to a kind of machine and makes the use in concrete member mould, is specifically related in a kind of cast-in-place cavity building roof machine and makes the combination Cavity structural member and use machine-processed mould.
Background technology
At present in cast-in-place cavity building roof technical field; Usually adopt cavity thin-wall box body member moulding by casting cavity building roof; Like ZL02282207.0 " the thin-wall box-body cast-in-place cavity plate the is used thin-wall box body " patent that practical Novel Human is declared, the thin-wall box body hollow wall of producing according to this patent is thin, and light weight intensity is big; When being applied to the cavity building roof engineering; Like the ZL200410082381.9 " a kind of cavity floor slab with small dense ribs " that practical Novel Human is declared, the cavity thin-wall box body forms hollow layer in floor slab with small dense ribs, can reach saving build concrete, reduction building floor height, lifting superstructure soundproof effect, improve purposes such as building cover structure performance, raising cracking resistance shake-proof ability.
End up to now; Cavity building roof all adopts manual type production with thin-wall box body; Like ZL200810132770.6 " a kind of mould and method of the making cast-in-place cavity building roof cavity member " patent that practical Novel Human is declared, this patent also adopts artificial method of in assembling die, making Cavity structural member, adopts the mould that improves after improving; Made Cavity structural member has strengthened intensity, has improved production efficiency relatively.But because this technology still do not adopt the machinery production Cavity structural member, the casing physical dimension of manual production is easy to generate deviation and thickness not, and product density is inhomogeneous; The Cavity structural member product packing of processing occurs damaged inadequately easily, and the inorganic coagulation material of making Cavity structural member by hand needs certain fluidity, and water content is high; Wait until that inorganic coagulation material generation curing reaction could the demoulding after condensing; One mold utilize the cycle greater than 4 hours, mould, place occupancy volume are big, die cost is big; Manual production efficient low rate is rough; Can not form large-scale industrial production, satisfy not flourish hollow building cover market Cavity structural member--the demand of thin-wall box body, satisfied not the industrial production requirement of Cavity structural member.Therefore, a kind of mould that can be used for machine making combination Cavity structural member of development has become urgent need.
The utility model content
The purpose of the utility model is to provide a kind of machine to make the combination Cavity structural member and uses machine-processed mould; This mould the Cavity structural member of the effect pressed moulding of automatic pressure machinery system have rational in infrastructure, attractive in appearance, density is big; Intensity is high; Reliable in quality, production efficiency is high, cost has reduced, realized the characteristics that standardization, industrialization, industrialization, mechanization are produced significantly.。
The technical scheme of the utility model is following; A kind of making combination Cavity structural member is used machine-processed mould; Form with core rod and opening pressure ring by top template, outer framed, inner mould core, pore-forming; Said top template is provided with pore-forming and uses die holder, and said outer framed and inner mould core, inner mould core and pore-forming are with formation cloth passage between the upper end of template core, and said opening pressure ring comprises wall-forming and uses the opening pressure ring with opening pressure ring and pore-forming; During work wall-forming with the opening pressure ring stretch into cloth passage between the outer framed and inner mould core, pore-forming with opening pressure ring entering inner mould core and pore-forming with the cloth passage between the core rod; Wall-forming is worked with the opening pressure ring with opening pressure ring and pore-forming simultaneously, and the cementing slip in the cloth passage is exerted pressure, and said wall-forming uses opening pressure ring and pore-forming to use the fracture face of opening pressure ring to be the face of effectively exerting pressure.
More preferred, said outer framedly be connected with the fixed point mode through connector with core rod with inner mould core, inner mould core and pore-forming, said wall-forming is provided with opening with the opening pressure ring at the position of corresponding connector with opening pressure ring and pore-forming.
More preferred, the downside surface of said top template is provided with at least a in the raised line of the pit of hemispheric indent, U-shaped.
More preferred, the pit of the hemispheric indent that the downside surface of said top template is provided with and inverted U-shaped raised line are non-intersect.
More preferred, said outer framed and inner mould core, inner mould core and pore-forming are funnel-form on forming the cloth passage that pours into slip between the core rod.
More preferred, said inner mould core arranged outside has the groove of indent.
More preferred, said opening pressure ring inboard is provided with raised line, and the groove of said raised line and inner mould core arranged outside is complementary.
More preferred, the downside surface of said top template top template is reserved with prints moulding marks evagination or the indent printed words.
More preferred, the pore-forming of said top template uses die holder to be the truncated cone-shaped die holder.
More preferred, said wall-forming uses opening pressure ring and pore-forming to use the fracture face of opening pressure ring to be deformation plance, inclined-plane or plane.
The mould of the utility model is applied in the hydraulic-mechanic system; Be used to make up the compacting of Cavity structural member, entire die non-integral type die, but form with core rod and opening pressure head by top template, outer framed, inner mould core, pore-forming; Through framed, inner mould core and pore-forming outward with the connector fixed point connected mode of the uniqueness of core rod; And the opening pressure head makes entire die be very easy to make up and separate top template, the outer framed hydraulic machinery that is connected with the opening pressure head at unique opening at corresponding connector position; The amalgamation and the decomposition of control entire die; And institute's cloth cement gel ramming material slurry in the mould exerted pressure, can realize the quick compression moulding of Cavity structural member, and the design of split type mould makes the Cavity structural member later stage be very easy to the demoulding from mould.After adopting the utility model patented technology scheme, this mould is applied to the compacting that hydraulic system makes up Cavity structural member, utilizes mechanization production; Cut down the production time of Cavity structural member, improved production efficiency, the Cavity structural member of cement gel ramming material compression moulding immediately can the demoulding; Make Cavity structural member production and demould time foreshorten to about 1 minute by 4 hours of manual production; And compression moulding the Cavity structural member product standard, density is big, intensity is big; Good looking appearance has been realized industrialization, mechanization production.
Description of drawings
Accompanying drawing 1 is a mould structure sketch map in the utility model.
Accompanying drawing 2 is a top template structural representation in the utility model.
Accompanying drawing 3 is framed for the utility model China and foreign countries, inner mould core is connected sketch map with pore-forming with core rod.
Accompanying drawing 4 is the utility model split shed pressure ring structural representation.
Accompanying drawing 5 be in the utility model wall-forming with the fracture face sketch map of opening pressure ring.
Accompanying drawing 6 is the applied mechanical system schematic layout pattern of the mould of the utility model.
Accompanying drawing 7 is for using the combination Cavity structural member structure chart that the utility model is produced.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is done explanation.
The technical scheme of the utility model is a kind of mould that adopts machine to make the combination Cavity structural member; Accompanying drawing 1 is a mould structure sketch map in the utility model technical scheme; As shown in Figure 1, the mould subsystem comprises that top template 1, outer framed 2, inner mould core 3, opening pressure ring 4, pore-forming are with core rod 15.Below in conjunction with subsequent drawings, each part of mould subsystem is carried out detailed description and analysis:
Fig. 2 is the top template structural representation, and wherein Fig. 2 (a) is the profile of top template 1, and Fig. 2 (b) is the vertical view after top template 1 spins upside down.Shown in Fig. 2 (a); Inner surface at top template 1 is provided with pore-forming with die holder 14, and wherein pore-forming uses die holder 14 to be the truncated cone-shaped die holder, in addition; Can also be provided with the raised line 13 of U-shaped at top template 1 inner surface, the corresponding groove that forms on the surface of the Cavity structural member of compression moulding; Can also hemispherical dimples 16 be set at top template 15 inner surfaces, the corresponding hemispherical projections that forms on the surface of the Cavity structural member of compression moulding; Can also be reserved with the moulding mark of printing the concave or convex printed words at top template 15 inner surfaces, the cavity structure of compression moulding is corresponding to form printed words on the surface, thereby realizes the light printing of product brand or other signs.Wherein the printed words of inverted U-shaped raised line 13, pit 16 and the concave or convex of top template 15 inner surface settings mutually disjoint.Fig. 2 (b) is for carrying out top template 180 degree upsets vertical view afterwards, and top template 1 inboard is provided with pore-forming with die holder 14, raised line 13 and pit 16.
Fig. 3 connects sketch map for framed, inner mould core, pore-forming outward with core rod, the profile of Fig. 3 (a) wherein for connecting, and Fig. 4 (b) is for connecting vertical view.Shown in Fig. 3 (a), outer framed 2 are connected through the fixed point mode in the lower end with core rod 15 with inner mould core 3, inner mould core 3 and pore-forming each other, and the junction connects through connector 7, and connector 7 adopts high-intensity steel or other Materials with High Strength; Framed outside 2 and inner mould core 3 between, inner mould core 3 and pore-forming be with forming the cloth passage 8 that pours into the cementing slip between core rod 15 upper ends, cloth passage 8 open upper end funnels, funnelform opening makes things convenient for pouring into fast of cement gel ramming material.Slip after compression moulding, framed outside 2 and inner mould core 3 between form the sidewalls of Cavity structural members in the cloth passage 8, at inner mould core 3 and pore-forming tube wall with the formation of the cloth passage between the core rod 15 Cavity structural member.Outer framed 2 connect hydraulic machineries, through the motion with core rod 15 of outer framed 2, the inner mould core 3 of hydraulic machinery control and pore-forming.Shown in Fig. 3 (b), outer framed 2 and inner mould core 3, inner mould core 3 and pore-forming with connecting through connector 7 fixed point between the core rod 15, outer framed 2 and inner mould core 3 between, inner mould core 3 and pore-forming be with the formation cloth passage 8 of core rod 15.In addition can be fluted 9 in inner mould core 3 arranged outside, the effect of groove 9 is and can on the Cavity structural member of compression moulding, forms internal-rib that internal-rib can play the effect of enhancing to the bulk strength of Cavity structural member.
Fig. 4 is an opening pressure ring structural representation, and wherein Fig. 4 (a) is the vertical view of opening pressure ring 4, and Fig. 4 (b) is the profile of opening pressure ring 4.Shown in Fig. 4 (a); Opening pressure ring 4 is made up of with opening pressure ring 20 with opening pressure ring 11 and pore-forming the wall-forming that is fixed on the pressing plate 10; Wall-forming forms opening 12 with opening pressure ring 20 at the position of corresponding connector 7 with opening pressure ring 11 and pore-forming; Opening 12 forms the stroke passage of connectors 7, and the vertical height of opening 12 is greater than outer framed height, comparative optimization be 1.5-2 times of outer framed height.Opening pressure ring 4 connects hydraulic machinery, and hydraulic machinery promotes opening pressure ring 4 directed movements through high pressure and exerts pressure.Through when making up the Cavity structural member compacting; Opening pressure ring 4 is under the promotion of hydraulic machinery; Press to outer framed 2 and inner mould core 3 between cloth passage 8, wall-forming is with in the opening pressure ring 11 entering cloth passages 8, connector 7 is inserted in the opening 12; Wall-forming compresses reality with the cement gel ramming material that opening pressure ring 11 will pour in the cloth passage 8, forms the closely knit sidewall of Cavity structural member.Can with opening pressure ring 11 inboards raised line 13 be set at wall-forming in addition, the effect of raised line 13 be with inner mould core 3 on groove 9 be complementary, thereby on the Cavity structural member of compression moulding, form internal-rib.
Fig. 5 is for the fracture face sketch map of wall-forming with opening pressure ring 11, and shown in Fig. 5 (a), wall-forming can be deformation plance with the fracture face 1101 of opening pressure ring 11, and shown in Fig. 5 (a), fracture face 1101 is the inclined-plane, and shown in Fig. 5 (a), fracture face 1101 is the plane.When carrying out the Cavity structural member compacting; Wall-forming with opening pressure ring 11 press to outer framed 2 and inner mould core 3 between cloth passage 8; Cement gel ramming material in the cloth passage is according to the shape of wall-forming with opening pressure ring 11 fracture faces 1101; Form the sidewall interface of Cavity structural member 17, as shown in Figure 7, the sidewall interface of Cavity structural member is corresponding also can be deformation plance, inclined-plane and plane.The Cavity structural member that interface matees each other is built up the combination Cavity structural member in complete the be applied directly to hollow building cover.
Fig. 6 is the applied mechanical layout sketch map of the mould of the utility model.
Shown in Fig. 6 (a); Top template 1 connects hydraulic machinery A, and opening pressure ring 4 is arranged in the support 5, and opening pressure ring 4 connects hydraulic machinery B; Outer framed 2, inner mould core 3 and pore-forming are with the upper surface of the support that is fixed on machine 5 of core rod 15; On the upper surface of support 5, be provided with the passage 6 that supplies wall-forming to pass through with opening pressure ring 20, the vertical view of the support 5 shown in Fig. 6 (b) with opening pressure ring 11 and pore-forming; The passage 6 that wall-forming uses opening pressure ring 11 to pass through is side's annular, and the passage 6 that pore-forming uses opening pressure ring 20 to pass through is annular.During the mould initial placement, outer framed 2, inner mould core 3 and pore-forming are fixed on the upper surface of support 5 with core rod 15, and the opening pressure ring 11 and the pore-forming of opening pressure ring 4 pass passage 6 with opening pressure ring 20; The complete lower end of shutoff cloth passage 8, through the cloth machine or artificial will outer framed 2 and cloth passage 8 in lay an amount of cementing slip, hydraulic press A promotes top template 1 and moves downward and exerts pressure; Combine outer framed 2 backs to form enclosure space downwards, hydraulic machinery B promotes opening pressure ring 4 and moves upward, and the cementing slip in the enclosure space is under the exerting pressure of dual hydraulic machinery; Rapid closely knit moulding forms Cavity structural member, and hydraulic machinery A stops to exert pressure and moving upward at this moment; Hydraulic machinery B promotes opening pressure ring 4 to be continued to move upward; The Cavity structural member of moulding is ejected mould realize the demoulding, can take away this moment through manual work or the mechanical system Cavity structural member after with moulding, and hydraulic machinery B moves downward and gets back to initial position; Repeat abovementioned steps, carry out the compacting of next Cavity structural member.
Shown in Fig. 6 (c), top template 1 connects hydraulic machinery A, and opening pressure ring 4 connects hydraulic machinery B, and outer framed 2, inner mould core 3 is connected through the fixed point mode with core rod 15 with pore-forming, and connector is through outer framed 2 connection hydraulic machinery C.During the mould initial placement, the opening pressure ring 11 of opening pressure ring 4 and the lower end of pore-forming with opening pressure ring 20 complete shutoff cloth passages 8 are through laying an amount of cementing slip in cloth machine or artificial general outer framed 2 and the cloth passage 8; Hydraulic press A promotion top template 1 moves downward exerts pressure, and combines outer framed 2 back formation enclosure spaces downwards, and hydraulic machinery B promotes opening pressure ring 4 and moves upward; Cementing slip in the enclosure space is under the exerting pressure of dual hydraulic machinery; Rapid closely knit moulding forms Cavity structural member, and hydraulic machinery A, B stop to exert pressure at this moment; Hydraulic machinery C drives outer framed 2, inner mould core 3 and pore-forming and moves downward with the connector of core rod 15; Connector and Cavity structural member break away from back hydraulic machinery C fully to be stopped, and hydraulic machinery A starts and drives top template 1 and move up to initial position, and can take away this moment through manual work or the mechanical system Cavity structural member after with moulding; Hydraulic machinery C is to motion; Outer framed 2, inner mould core 3 and the pore-forming connector initial position with core rod 15 is got back in drive, and the repetition abovementioned steps is carried out the compacting of next Cavity structural member.
Fig. 7 is for using the combination Cavity structural member structure chart that this machine die system produces, and shown in Fig. 7 (a), the sidewall interface of the Cavity structural member of compression moulding is a deformation plance; Shown in Fig. 7 (b); Interface is the inclined-plane, and shown in Fig. 7 (c), interface is the plane; The Cavity structural member combination of two couplings; Form the combination Cavity structural member of sealing, fluted on the surface of one of them Cavity structural member, this groove series cement cementitious slurry forms according to the U-shaped raised line 13 of 15 inner surfaces of the top template on the top template 1; The spheroidal projection is arranged on the surface of one of them Cavity structural member, and this spheroidal projection cementing slip forms according to the semicircle spherical pit 16 of 15 inner surfaces of the top template on the top template 1.Can directly be used in building of cast-in-situ open-web floor after the Cavity structural member combination among Fig. 7.
Should be noted that at last: above embodiment only in order to the explanation the utility model technical scheme but not to its restriction; Although the utility model has been carried out detailed explanation with reference to the foregoing description; The those of ordinary skill in affiliated field is to be understood that; Still can make amendment or be equal to replacement the specific embodiment of the utility model, and the end breaks away from any modification of the utility model spirit and scope and perhaps is equal to replacement, it all should be encompassed in the middle of the claim scope of the utility model.
Claims (10)
1. a making combination Cavity structural member is used machine-processed mould; Form with core rod and opening pressure ring by top template, outer framed, inner mould core, pore-forming; Said top template is provided with pore-forming and uses die holder; Said outer framed and inner mould core, inner mould core and pore-forming are with formation cloth passage between the upper end of template core; Said opening pressure ring comprises wall-forming and uses the opening pressure ring with opening pressure ring and pore-forming, during work wall-forming with the opening pressure ring stretch into cloth passage between the outer framed and inner mould core, pore-forming with opening pressure ring entering inner mould core and pore-forming with the cloth passage between the core rod, wall-forming is worked with the opening pressure ring with opening pressure ring and pore-forming simultaneously; Cementing slip in the cloth passage is exerted pressure, and said wall-forming uses opening pressure ring and pore-forming to use the fracture face of opening pressure ring to be the face of effectively exerting pressure.
2. machine-processed mould as claimed in claim 1; It is characterized in that said outer framedly be connected with the fixed point mode through connector with core rod with inner mould core, inner mould core and pore-forming, said wall-forming is provided with opening with the opening pressure ring at the position of corresponding connector with opening pressure ring and pore-forming.
3. machine-processed mould as claimed in claim 1 is characterized in that the downside surface of said top template is provided with at least a in the raised line of the pit of hemispheric indent, U-shaped.
4. machine-processed mould as claimed in claim 2 is characterized in that the pit of the hemispheric indent that the downside surface of said top template is provided with and inverted U-shaped raised line are non-intersect.
5. machine-processed mould as claimed in claim 1 is characterized in that said outer framed and inner mould core, inner mould core and pore-forming are funnel-form on forming the cloth passage that pours into slip between the core rod.
6. machine-processed mould as claimed in claim 1 is characterized in that said inner mould core arranged outside has the groove of indent.
7. machine-processed mould as claimed in claim 6 is characterized in that said opening pressure ring inboard is provided with raised line, and the groove of said raised line and inner mould core arranged outside is complementary.
8. machine-processed mould as claimed in claim 1 is characterized in that the downside surface of said top template top template is reserved with printing moulding marks evagination or the indent printed words.
9. machine-processed mould as claimed in claim 1 is characterized in that the pore-forming of said top template uses die holder to be the truncated cone-shaped die holder.
10. machine-processed mould as claimed in claim 1 is characterized in that said wall-forming uses opening pressure ring and pore-forming to use the fracture face of opening pressure ring to be deformation plance, inclined-plane or plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203276528U CN202264291U (en) | 2011-09-02 | 2011-09-02 | Machining die for manufacturing combined cavity components |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203276528U CN202264291U (en) | 2011-09-02 | 2011-09-02 | Machining die for manufacturing combined cavity components |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202264291U true CN202264291U (en) | 2012-06-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203276528U Expired - Lifetime CN202264291U (en) | 2011-09-02 | 2011-09-02 | Machining die for manufacturing combined cavity components |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202264291U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102303362A (en) * | 2011-09-02 | 2012-01-04 | 王本淼 | Machine-made die for making combined cavity member |
| CN104191514A (en) * | 2014-09-02 | 2014-12-10 | 济南麦哈勃冶金技术开发有限公司 | Method for forming hole in building component with self-pressurization expansion type die and die stripping |
| CN104191514B (en) * | 2014-09-02 | 2017-01-04 | 济南麦哈勃冶金技术开发有限公司 | Use self-pressurization expansion type mould pore-creating and release method on building element |
-
2011
- 2011-09-02 CN CN2011203276528U patent/CN202264291U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102303362A (en) * | 2011-09-02 | 2012-01-04 | 王本淼 | Machine-made die for making combined cavity member |
| CN102303362B (en) * | 2011-09-02 | 2013-08-07 | 王本淼 | Machine-made die for making combined cavity member |
| CN104191514A (en) * | 2014-09-02 | 2014-12-10 | 济南麦哈勃冶金技术开发有限公司 | Method for forming hole in building component with self-pressurization expansion type die and die stripping |
| CN104191514B (en) * | 2014-09-02 | 2017-01-04 | 济南麦哈勃冶金技术开发有限公司 | Use self-pressurization expansion type mould pore-creating and release method on building element |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Lixin Building Materials Industry Co., Ltd., Hunan Province Assignor: Wang Benmiao Contract record no.: 2013430000013 Denomination of utility model: Machine-made die for making combined cavity member Granted publication date: 20120606 License type: Exclusive License Record date: 20130328 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120606 Effective date of abandoning: 20130807 |
|
| RGAV | Abandon patent right to avoid regrant |