CN202259205U - 金丝球焊毛细管劈刀 - Google Patents
金丝球焊毛细管劈刀 Download PDFInfo
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- CN202259205U CN202259205U CN2011203232958U CN201120323295U CN202259205U CN 202259205 U CN202259205 U CN 202259205U CN 2011203232958 U CN2011203232958 U CN 2011203232958U CN 201120323295 U CN201120323295 U CN 201120323295U CN 202259205 U CN202259205 U CN 202259205U
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/74—Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies
- H01L24/78—Apparatus for connecting with wire connectors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/44—Structure, shape, material or disposition of the wire connectors prior to the connecting process
- H01L2224/45—Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
- H01L2224/45001—Core members of the connector
- H01L2224/45099—Material
- H01L2224/451—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof
- H01L2224/45138—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
- H01L2224/45144—Gold (Au) as principal constituent
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/74—Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies and for methods related thereto
- H01L2224/78—Apparatus for connecting with wire connectors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/00014—Technical content checked by a classifier the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/10—Details of semiconductor or other solid state devices to be connected
- H01L2924/11—Device type
- H01L2924/14—Integrated circuits
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Abstract
金丝球焊毛细管劈刀,瓶颈部分外形为圆台,瓶颈端部外侧有外倒角,劈刀的过线通孔与瓶颈端部内侧交接处有内倒角,内倒角与外倒角交接处形成劈刀的刀尖。本实用新型适应当今集成电路小型化的发展趋势,避免了焊接高密度芯片PAD时常出现的劈刀碰丝现象,并且该劈刀具有良好的强度,保证了电路的可靠性。
Description
技术领域
本实用新型涉及金丝球焊毛细管劈刀,该劈刀在保持良好强度的前提下,能够有效避免金丝焊接芯片时常出现的碰丝现象。
背景技术
随着集成电路小型化的发展,芯片PAD尺寸和PAD点节距越来越小,现行金丝球焊毛细管劈刀在焊接新型的高密度芯片时,常因为结构的不合理而导致碰丝现象的产生,严重降低了电路的可靠性要球,使得采用新型高密度芯片的电子产品质量无法保证。
实用新型内容
本实用新型所要解决的技术问题是:克服现有技术的不足,提供一种适用于新型高密度集成电路芯片的金丝球焊毛细管劈刀。
本实用新型的技术解决方案是:金丝球焊毛细管劈刀瓶颈部分外形为圆台,瓶颈端部外侧有外倒角,劈刀的过线通孔与瓶颈端部内侧交接处有内倒角,内倒角与外倒角交接处形成劈刀的刀尖,劈刀的瓶颈高度为500um。当金丝直径为18um时,所述的过线通孔端部直径是25~26um,内倒角直径是29~31um,瓶颈端部直径是65~67um。当金丝直径为20um时,所述的过线通孔端部直径是29~31um,内倒角直径是37~39um,瓶颈端部直径是71~73um;当金丝直径为25um时,所述的过线通孔端部直径是32~34um,内倒角直径是42~44um,瓶颈端部直径是79~81um。
本实用新型与现有技术相比的有益效果是:
(1)设计了合理的劈刀结构,有效避免了高密度芯片焊接过程中常出现的劈刀碰丝现象;
(2)由于适当减小了内倒角直径和刀尖尖端直径的尺寸,使劈刀能适用于PAD点节距很小的新型高密度芯片;
(3)通过优化设计得到瓶颈高度、内倒角直径和刀尖尖端直径的最优匹配值,有效避免了劈刀因单个尺寸变化引起的强度下降问题。
附图说明
图1为本实用新型的结构示意图
具体实施方式
如图1所示,实用新型瓶颈部分外形为圆台;圆台锥角,也称头部夹角BTNKA是7°;劈刀端面半径,也称端面外圆半径OR是10um;劈刀的瓶颈高度BTNKH为500um;瓶颈端部外侧有外倒角,劈刀的过线通孔与瓶颈端部内侧交接处有内倒角,内倒角与外倒角交接处形成劈刀的刀尖;过线通孔内倒角ICA是45°;瓶颈端部外倒角,也称外端面夹角FA是15°;劈刀刀柄处锥角CA是20°;劈刀表面为粒状表面。
金丝直径为18um时,过线通孔端部直径,也称内孔直径H是25um,内倒角直径CD是30um,瓶颈端部直径,也称尖端直径T是66um;金丝直径为20um时,过线通孔端部直径,也称内孔直径H是30um,内倒角直径CD是38um,瓶颈端部直径,也称尖端直径T是72um;金丝直径为25um时,过线通孔端部直径,也称内孔直径H是33um,内倒角直径CD是43um,瓶颈端部直径,也称尖端直径T是80um。
劈刀接触焊件前,金丝先从劈刀过线通孔中穿出,金线末端在重力和加热作用下形成空气自由球,简称“金球”;该金球在表面张力作用下吸附在劈刀端部的斜面上,;之后,劈刀降落并进行第一点的压焊,当金球与芯片压点接触时,劈刀端部的内凹面在热能的作用下将金球压成钉头状的焊点,此时超声波发生器同步启动,并产生超声能量,以加速焊接的进行;劈刀升起到弧高的位置,丝夹张开,使金丝自动送出;劈刀移动到第二焊点,形成拱度;劈刀降落,以进行第二点的焊接,并用劈刀端部外侧把金丝压成楔形的焊点,此时超声波发生器同时启动,并产生超声能量,以加速焊接的进行;劈刀升起到一定高度准备断丝;丝夹夹紧金丝,把金丝从楔形焊点的端部拉断,成为一个无丝尾的焊点,劈刀的一次单元焊接结束。
本实用新型未公开技术属本领域技术人员公知常识。
Claims (4)
1.金丝球焊毛细管劈刀,其特征在于:所述的毛细管劈刀瓶颈部分外形为圆台,瓶颈端部外侧有外倒角,劈刀的过线通孔与瓶颈端部内侧交接处有内倒角,内倒角与外倒角交接处形成劈刀的刀尖,劈刀的瓶颈高度为500um。
2.根据权利要求1所述的金丝球焊毛细管劈刀,其特征在于:当金丝直径为18um时,所述的过线通孔端部直径是25um~26um,内倒角直径是29um~31um,瓶颈端部直径是65um~67um。
3.根据权利要求1所述的金丝球焊毛细管劈刀,其特征在于:当金丝直径为20um时,所述的过线通孔端部直径是29um~31um,内倒角直径是37um~39um,瓶颈端部直径是71um~73um。
4.根据权利要求1所述的金丝球焊毛细管劈刀,其特征在于:当金丝直径为25um时,所述的过线通孔端部直径是32um~34um,内倒角直径是42um~44um,瓶颈端部直径是79um~81um。
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CN2011203232958U CN202259205U (zh) | 2011-08-31 | 2011-08-31 | 金丝球焊毛细管劈刀 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107301989A (zh) * | 2017-06-06 | 2017-10-27 | 深圳国民飞骧科技有限公司 | 一种确定焊线芯片表面焊盘间距的方法 |
CN110265313A (zh) * | 2019-07-25 | 2019-09-20 | 刘欢 | 能量整合焊接劈刀 |
-
2011
- 2011-08-31 CN CN2011203232958U patent/CN202259205U/zh not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107301989A (zh) * | 2017-06-06 | 2017-10-27 | 深圳国民飞骧科技有限公司 | 一种确定焊线芯片表面焊盘间距的方法 |
CN110265313A (zh) * | 2019-07-25 | 2019-09-20 | 刘欢 | 能量整合焊接劈刀 |
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