CN202250683U - Energy saving device of air pump - Google Patents
Energy saving device of air pump Download PDFInfo
- Publication number
- CN202250683U CN202250683U CN2011203017330U CN201120301733U CN202250683U CN 202250683 U CN202250683 U CN 202250683U CN 2011203017330 U CN2011203017330 U CN 2011203017330U CN 201120301733 U CN201120301733 U CN 201120301733U CN 202250683 U CN202250683 U CN 202250683U
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- China
- Prior art keywords
- air pump
- way valve
- motor
- energy saving
- valve
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- Expired - Fee Related
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- Control Of Positive-Displacement Pumps (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
Abstract
The utility model discloses an energy saving device of an air pump, which comprises a one-way valve connected with the air pump, wherein an outlet of the one-way valve is sequentially connected with an overflow valve and a pressure relay. The outlet end of the pressure relay is connected with an air storage tank, and the inlet end of the one-way valve is connected with an auxiliary air storage tank. A two-position two-way valve is connected between the one-way valve and the auxiliary air storage tank, and the outlet end of the two-position two-way valve is sequentially connected with an overflow pressure reducing valve and a silencer. The inlet end of the auxiliary air storage tank is connected with the air pump through the one-way valve. The energy saving device of the air pump can realize soft start of the air pump and no-load running of a motor after the air pressure achieves a set value. Compared with the existing V-3.0/10 (equipped with a 22KW motor and set working pressure 0.8MP) air pump in an intermittent work mode, the start time of the motor can be reduced by 2-3 seconds, the start current can be reduced by 50%, the energy consumption of the motor during starting every time can be reduced by 50%, and the noises and the mechanical shock can be effectively decreased. Compared with the V-3.0/10 air pump, the service life of the air pump can be prolonged by 1/3, the maintenance period can be prolonged by 2 months, and the purpose of energy saving can be achieved.
Description
Technical field
The utility model relates to the air pump energy saving device.
Background technique
The air pump working method is two kinds at present:
One, intermittent duty, when promptly gas tank air pressure reached setup pressure value, motor shut down, and air pump quits work; When air pressure is lower than setup pressure value, electric motor starting, air pump is reworked.This working method air pump motor is starting under very big load, and this just causes: 1. starting current is big, and the starting time is long, the easy excess load of motor, and when the adjustment setting pressure was too high, the electric motor starting difficulty caused burn-down of electric motor easily.2. air pump institute gas-distributing motor power causes waste greater than the rated power of air pump.3. mechanical shock was big when air pump moved, and was prone to make fastening piece and motor wiring pile bolt looseness, caused phase shortage to burn faults such as motor.
Two, continuously-running duty: the air pump that drives for the large-scale air pump that is difficult for frequent starting and heavy duty motor and the continuous drive manner that adopts, the air pump safety valve is opened exhaust when gas tank air pressure reaches setting value, to avoid overvoltage.Thereby cause: 1. continuous operation is at full load condition basically for the air pump motor, and efficient is low, and energy consumption is big.2. mechanical shock is big, and noise is big.3. the machine parts wearing and tearing are big, thereby maintenance period is shortened.
The model utility content
The utility model provides a kind of safe and simple air pump energy saving device, to reduce the electric motor starting electric current, reduces power consumption, reduces mechanical shock and noise, prolongs the working life and the maintenance period of air pump.
The utility model purpose is to realize like this; This air pump energy saving device comprises the one-way valve that is connected with air pump, and the one-way valve outlet is connected with relief valve and pressure relay in turn, pressure relay outlet termination gas holder; It is characterized in that the check valve inlet end is connected with auxiliary gas tank; Be connected with two position two-way valve between one-way valve and auxiliary gas tank, the two position two-way valve outlet end also is connected with overflow reduction valve and silencing apparatus in turn, and the auxiliary gas tank entrance point is connected with air pump through one-way valve.
The utility model discontinuous operation process and principle are:
At first the pressurized air of air pump generation gets into auxiliary gas tank 2 through one-way valve 1, and the pressure of auxiliary gas tank 2 is by 4 controls of overflow reduction valve.When auxiliary gas tank 2 gas storage pressures during greater than main gas holder 9 gas storage pressures, pressurized air through one-way valve 6 to main gas holder 9 inflations.Main gas holder 9 gas storage are pressed when reaching setting value; Pressure relay 8 breaks off; Air pump motor quits work; Simultaneously two position two-way valve 3 is opened, and the pressurized air in the auxiliary gas tank 2 outwards discharge through two position two-way valve 3, overflow reduction valve 4 and silencing apparatus 5 successively, and overflow reduction valve 4 cut out when the air pressure in auxiliary gas tank 2 equaled the pressure of overflow reduction valve 4 settings.And the pressurized air in the main gas holder 9 is not because the effect of one-way valve 6 can be through discharging with upper pathway.When main gas holder 9 internal air pressures were lower than setting value return difference value, pressure relay 8 was connected, and air pump motor starts, and two position two-way valve 3 is closed the above gas replenishment process to main gas holder 9 of repetition simultaneously.
When not having auxiliary gas tank 2 or during auxiliary gas tank 2 too little can not meeting the demands; Working procedure changes to some extent, and motor did not also reach rated speed when at first air pump was started working, in order to reduce to reach electric motor starting electric current and starting time purpose of energy saving; Two position two-way valve 3 unlatchings this moment; The pressurized air that air pump produces is successively through two position two-way valve 3, overflow reduction valve 4 and silencing apparatus 5 dischargings, thereby causes motor under idling lotus or very little load condition, to work, after time-delay a period of time when motor reach or during near rated speed two position two-way valve 3 close; The motor application of load, the pressurized air that air pump produces is inflated to main gas holder 9 through one-way valve 6.
In each air pump operation cycle, all be during electric motor starting in a word from the starting down of a very little load, the linear startup or No Load Start; To reduce starting time, reduce inrush current, thereby reduce energy consumption of electrical machinery; Reduce noise and mechanical shock, prolong air pump working life and maintenance period.
Continuous operation process and principle:
Start-up course is the same with intermittently used air pump principle; Difference is after main gas holder 9 pressure reach setting value; Two position two-way valve 3 is opened; The pressurized air that air pump produces is successively through two position two-way valve 3, overflow reduction valve 4 and silencing apparatus 5 dischargings; This moment the air pump motor operations idling carry or very low load condition under, two position two-way valve 3 is closed when main gas holder 9 pressure are lower than the return difference value of setting value, air pump application of load (then motor can linear application of load if any auxiliary air cylinder) work circulates so repeatedly.
After making air pump reach setting pressure in a word, motor operations under unloaded or very low loading condition, thereby reach purpose of energy saving.
The technological progress that the utility model is obtained: owing to take the utility model structure; Can realize that the air pump soft start is gentle is pressed onto the motor no-load running that reaches after the setting value, can reduce 2～3 seconds electric motor starting time with existing discontinuous operation pattern V-3.0/10 (join the 22KW motor and set working pressure 0.8MP) air pump comparison, can reduce inrush current 50%; The each startup of motor can reduce energy consumption of electrical machinery 50%; Can effectively reduce noise and mechanical shock, with V-3.0/10 relatively, can prolong air pump working life about 1/3; Prolong maintenance period 2 months, and can reach purpose of energy saving.
Description of drawings
Fig. 1 is the utility model structural representation.
Below in conjunction with accompanying drawing the utility model is further specified.
Embodiment
As shown in Figure 1; This air pump energy saving device comprises the one-way valve 6 that is connected with air pump; The outlet end of one-way valve 6 is connected with relief valve 7 and pressure relay 8 in turn; Pressure relay 8 outlet termination gas holder 9, the structure after the improvement is: the entrance point at one-way valve 6 connects auxiliary gas tank 2, is connected electromagnetism two position two-way valve 3 (or gas control two position two-way valve) 2 of one-way valve 6 and auxiliary gas tanks; The outlet end of electromagnetism two position two-way valve 3 is connected with overflow reduction valve 4 and silencing apparatus 5 in turn, and auxiliary gas tank 2 entrance points are connected with air pump through one-way valve 1.
Claims (2)
1. air pump energy saving device; It comprises the one-way valve that is connected with air pump, and the one-way valve outlet is connected with relief valve and pressure relay in turn, pressure relay outlet termination gas holder; It is characterized in that said check valve inlet end is connected with auxiliary gas tank; Be connected with two position two-way valve between one-way valve and auxiliary gas tank, the two position two-way valve outlet end also is connected with overflow reduction valve and silencing apparatus in turn, and the auxiliary gas tank entrance point is connected with air pump through one-way valve.
2. air pump energy saving device according to claim 1 is characterized in that said two position two-way valve adopts electromagnetism two position two-way valve or gas control two position two-way valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203017330U CN202250683U (en) | 2011-08-18 | 2011-08-18 | Energy saving device of air pump |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203017330U CN202250683U (en) | 2011-08-18 | 2011-08-18 | Energy saving device of air pump |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202250683U true CN202250683U (en) | 2012-05-30 |
Family
ID=46111935
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203017330U Expired - Fee Related CN202250683U (en) | 2011-08-18 | 2011-08-18 | Energy saving device of air pump |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202250683U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102866072A (en) * | 2012-09-13 | 2013-01-09 | 大连理工大学 | Pressure vessel pressure cyclic test device |
| CN111134758A (en) * | 2020-01-15 | 2020-05-12 | 常州市第二人民医院 | Compressor inflating device and inflating method |
-
2011
- 2011-08-18 CN CN2011203017330U patent/CN202250683U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102866072A (en) * | 2012-09-13 | 2013-01-09 | 大连理工大学 | Pressure vessel pressure cyclic test device |
| CN102866072B (en) * | 2012-09-13 | 2015-07-15 | 大连理工大学 | Pressure vessel pressure cyclic test device |
| CN111134758A (en) * | 2020-01-15 | 2020-05-12 | 常州市第二人民医院 | Compressor inflating device and inflating method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120530 Termination date: 20120818 |