The utility model content
The utility model technical problem to be solved provides a kind of full-automatic elastic cord seamer, and it constructs compact, low cost of manufacture, and automaticity is high.
For solveing the technical problem, the utility model provides a kind of full-automatic elastic cord seamer, it is characterized in that; It comprises head, frame, first tape-feed, second tape-feed, retainer balanced controls, automatic shearing machine structure, tape splicing rotating mechanism, self-feeding transmission mechanism, automatic blanking mechanism; Be provided with a top board above the head, the position of taking back, the rear portion that head is positioned at frame, the lower right side of frame is provided with electric appliance box and pneumatic element case; The left side of frame has starting switch; First tape-feed is located at the right part front side of head, second tape-feed and the back-to-back setting of first tape-feed, and the retainer balanced controls are positioned at the side-lower of first tape-feed; The automatic shearing machine structure is located at the front left side of second tape-feed; The tape splicing rotating mechanism is located at the top of self-feeding transmission mechanism, and the self-feeding transmission mechanism is positioned at the bottom of tape splicing rotating mechanism, and automatic blanking mechanism is located at the right side of head.
Preferably, said first tape-feed comprises a right angle guide rail installing plate, and right angle guide rail installing plate is installed on the frame bottom plate; Be provided with four adjusting screw(rod)s below the frame bottom plate, two first line slideways are installed in the outside of right angle guide rail installing plate, and a side guide plate is installed on the coaster of first line slideway; The front end of side guide plate is vertically installed one second line slideway, and a lower chuck connecting plate is installed on the coaster of second line slideway, establishes a side material folding lower cylinder seat on the side guide plate; One first cylinder is installed on the top of side material folding lower cylinder seat; First cylinder is connected with side material folding lower cylinder seat, and a lower chuck seat and one first chuck are housed above first cylinder, and a material folding cylinder upper junction plate is installed on the upper pulley of second line slideway; A side material folding upper cylinder seat is installed on the side guide plate; One second cylinder is installed above the side material folding upper cylinder seat, and second cylinder is connected with side material folding upper cylinder seat, and a upper grip seat and one second chuck are housed above second cylinder; The rear portion of side guide plate is provided with the 3rd cylinder of a upside-down mounting; The 3rd cylinder is fixed by a side cylinders Connection Block and a countercylinder anchor ear, and the rear portion of side guide plate is installed a feeding and connected support, and feeding connects support and is connected with the piston rod head of the 3rd cylinder.
Preferably, said retainer balanced controls comprise a base plate that stretches out, and the front portion of base plate is provided with a retainer support; A right angle connecting rod is housed in the upper hole of retainer support; The right angle connecting rod is connected with the retainer support through bearing pin, and a retainer cross bar is installed in the long-armed hole of right angle connecting rod, and the galianconism hole of right angle connecting rod is connected with a cylinder joint, the 5th cylinder; The uropore of the 5th cylinder connects vertically arranged first cylinder block, and first cylinder block is installed on the angle square riser at base plate rear portion.
Preferably, said automatic shearing machine structure comprises a capable cutter supporter in right angle, and a upper slitter frame plate is installed on the top of the capable cutter supporter in right angle; A lower slide plate is adorned in the bottom of the capable cutter supporter in right angle; Upper slitter frame plate and lower slide plate respectively are equipped with a secondary upper tool post guide rail, and a upper cutter is housed on the upper tool post guide rail, and the afterbody of upper tool post guide rail is connected with the piston rod of the 6th cylinder; The 6th cylinder is installed on the angle square board; Angle square board is connected with the upper slitter frame plate, a lower cutter is housed on the upper tool post guide rail and is connected with the piston rod of the 7th cylinder, and the top of lower slide plate also is provided with holding screw.
Preferably, said automatic blanking mechanism comprises a stock support, and the outside of stock support is provided with the 15 cylinder; Front and back are established two the 5th cylinder blocks and are fixed the 15 cylinder; One the 8th line slideway is adorned in the inboard of stock support, adorns a sliding panel on the coaster of the 8th line slideway, and the front portion of sliding panel is installed one the 3rd cylinder piston shaft bar and is connected with cylinder piston rod; The anterior inboard of sliding panel is provided with an angle aluminium frame, and an angle aluminium charging ram is adorned in the bottom surface of angle aluminium frame.
The positive progressive effect of the utility model is: the structure of the full-automatic elastic cord seamer of the utility model is compact, low cost of manufacture, and automaticity is high.
The specific embodiment
Lift a preferred embodiment below, and combine accompanying drawing to come the clearer the utility model of intactly explaining.
Referring to Fig. 1; The full-automatic elastic cord seamer of the utility model comprises head 1, frame 2, first tape-feed 7, second tape-feed 8, retainer balanced controls 9, automatic shearing machine structure 10, tape splicing rotating mechanism 11, self-feeding transmission mechanism 12, automatic blanking mechanism 13; Head 1 is a computerized pattern machine head; Be provided with a top board 1a above the head 1, the position of taking back, the rear portion that head 1 is positioned at frame 2 is through the automatic sewing of the various right and wrong stitchings of electric control operation plate 3 programmings can carrying out; Its structure is consistent with existing style machine with performance, no longer is described in detail; Frame 2 is for three side sealing closes, the left side opening of frame 2, and the lower right side of frame 2 is provided with electric appliance box 4 and pneumatic element case 5, and the left side of frame 2 has starting switch 6.First tape-feed 7 is located at the right part front side of head 1; Second tape-feed 8 and the 7 back-to-back settings of first tape-feed; Retainer balanced controls 9 are positioned at the side-lower of first tape-feed 7, and automatic shearing machine structure 10 is located at the front left side of second tape-feed 8, and tape splicing rotating mechanism 11 is located at the top of self-feeding transmission mechanism 12; Self-feeding transmission mechanism 12 is positioned at the bottom of tape splicing rotating mechanism 11, and automatic blanking mechanism 13 is located at the right side of head 1.
As depicted in figs. 1 and 2; First tape-feed 7 comprises a right angle guide rail installing plate 14; The side of right angle guide rail installing plate 14 is provided with a bearing mounting hole, and a bearing is housed in the bearing mounting hole, and right angle guide rail installing plate 14 is installed on the frame bottom plate 15; Be provided with four adjusting screw(rod)s 16 below the frame bottom plate 15, can regulate the high and low position of entire mechanism.Two first line slideways 17 are installed in the outside of right angle guide rail installing plate 14; A side guide plate 18 is installed on the coaster of first line slideway 17; The front end of side guide plate 18 is vertically installed one second line slideway 19; A lower chuck connecting plate 20 is installed on the coaster of second line slideway 19, is established a side material folding lower cylinder seat 21 on the side guide plate 18, one first cylinder 22 is installed on the top of side material folding lower cylinder seat 21; First cylinder 22 is connected with side material folding lower cylinder seat 21; Be equipped with above first cylinder 22 a material folding cylinder upper junction plate 25 is installed on the upper pulley of a lower chuck seat 23 and one first chuck 24, the second line slideways 19, a side material folding upper cylinder seat 26 is installed on the side guide plate 18; One second cylinder 27 is installed above the side material folding upper cylinder seat 26; Second cylinder 27 is connected with side material folding upper cylinder seat 26, and a upper grip seat 28 and one second chuck 29 are housed above second cylinder 27, and the rear portion of side guide plate 18 is provided with the 3rd cylinder 30 of a upside-down mounting; The 3rd cylinder 30 is fixing by a side cylinders Connection Block 31 and a countercylinder anchor ear 32; The rear portion of side guide plate 18 is installed a feeding and is connected support 33, and feeding connects support 33 and is connected with the piston rod head of the 3rd cylinder 30, and first tape-feed is mainly realized the elastic cord transmission of length for the first time by first cylinder, second cylinder, the 3rd cylinder.
The structure of second tape-feed 8 is provided by Fig. 3, and second tape-feed 8 comprises a right angle side to installing plate 34, right angle side to the front portion of installing plate 34 establish a motor installing hole and with bearing mounting hole in first tape-feed be same axis; Right angle side is equipped with a stepper motor 35 on installing plate 34, seal in an axle sleeve 36 on the motor shaft of stepper motor 35, and axle sleeve 36 presses closer screw 37 by two and fixes with motor shaft; Be inserted in a cotton garment 38 on the cylindrical of axle sleeve 36; Overlap a wool felt roller 39 on the cylindrical of cotton garment 38 again, the front end head of axle sleeve 36 seals in the bearing mounting hole, and right angle side also is provided with a turning rolls 40 to the inside upper part of installing plate 34; Two axis holes are established at the rear portion, right side of turning rolls 40; A bearing pin 41 is arranged in the axis hole, and right angle side is provided with a cylinder supports plate 42 to the top of installing plate 34, top fixing cylinder supports frame 43 of cylinder supports plate 42; A four-cylinder 44 is established in the inside of cylinder supports frame 43; Cylinder supports frame 43 is connected with four-cylinder 44 through one first pin 45, and the piston rod head of four-cylinder 44 is equipped with a cylinder joint 45a, and four-cylinder 44 passes through one second and pins and 46 be connected with the outside of turning rolls 40; The front portion of turning rolls 40 is provided with a pinch roller 47, by one first 48 front portion that pinch roller 47 is connected turning rolls 40.The wool felt roller 39 that connects on the stepper motor 35 is a driving shaft; The pinch roller 47 that upper roller frame 40 heads connect is a driven pulley; Nip drum 47 upwards lifts through four-cylinder 44, and elastic cord passes through between two rollers in the work, when 39 rotations of wool felt roller; Pinch roller 47 is extended with a pressing action through four-cylinder 44, and two-wheeled produces the secondary feeding of friction to elastic cord.Right angle side also is provided with one group to the both sides, front and back of the inside upper part of installing plate 34 and wool felt roller 39 and crosses belting; Cross belting and comprise the first mistake slotted plate 49 and second slotted plate 50 excessively; Outside right angle side is provided with first controllable register 51 and second controllable register 52 to the top of installing plate 34; The elastic cord that can satisfy different in width passes through, and the front end of crossing belting is crossed the band exit and also is provided with one and crosses band and press down baffle plate 53, takeoffs when preventing that elastic cord from crossing band; Cross belting and also comprise the one group of elastic cord storing device that is located at afterbody; The elastic cord storing device comprises first jiao of aluminium 54 that stretches out backward, and the rear portion of elastic cord storing device is equipped with one and is stretched the high right angle 54a that wins in succession, and the inboard of elastic cord storing device connects second jiao of aluminium 55; A bearing block 56 is equipped with on the top of elastic cord storing device; Establish in the bearing block 56 by a rotating shaft 57, the head of bearing block 56 is provided with and deposits a volume length between an interior block plate 58 and 59, two block plates of an outer block plate is 20 meters to 30 meters dish type elastic cord; Interior block plate 58 usefulness hold-down screws are fixed in the rotating shaft 57; Can move forward and backward the adjusting width, manually rotation is so that material loading for the screw thread that outer block plate 59 can be through rotating shaft 57 heads, and the medial surface place of interior block plate 58 also is provided with a tep reel braking vane 60; In case elastic cord also is provided with a cover roller in the block plate bottom and crosses belting 61 because of the off-centre autobiography of conducting oneself with dignity in the backstop dish.
As shown in Figure 4; Retainer balanced controls 9 comprise a base plate that stretches out 62, and the front portion of base plate 62 is provided with a retainer support 63, and a right angle connecting rod 64 is housed in the upper hole of retainer support 63; The middle part of right angle connecting rod 64 and two all are provided with installing hole; Right angle connecting rod 64 is connected with retainer support 63 through bearing pin 65, and a retainer cross bar 66 is installed in the long-armed hole of right angle connecting rod 64, and the galianconism hole of right angle connecting rod 64 is connected with a cylinder joint 67, the 5th cylinder 68; The uropore of the 5th cylinder 68 connects vertically arranged first cylinder block 69; First cylinder block 69 is installed on the angle square riser 70 at base plate 62 rear portions, and the action of retainer balanced controls is after 8 actions of second tape-feed, and the piston rod withdrawal of the 5th cylinder drives angle square connecting rod 64 and lifts; Through retainer cross bar 66 that sagging elastic cord holder is flat, so that stretching out, the manipulator that connects material guarantees the accurate of material folding position.
As shown in Figure 5; Automatic shearing machine structure 10 comprises a capable cutter supporter 71 in right angle, and the capable cutter supporter 71 in right angle is installed in frame bottom plate 15 front portions, and a upper slitter frame plate 72 is installed on the top of the capable cutter supporter 71 in right angle; A lower slide plate 73 is adorned in the bottom of the capable cutter supporter 71 in right angle; Upper slitter frame plate 72 respectively is equipped with a secondary upper tool post guide rail 74 with lower slide plate 73, and a upper cutter 75 is housed on the upper tool post guide rail 74, and the afterbody of upper tool post guide rail 74 is connected with the piston rod of the 6th cylinder 76; The 6th cylinder 76 is installed on the angle square board 77; Angle square board 77 is connected with upper slitter frame plate 72, a lower cutter 78 is housed on the upper tool post guide rail 74 and is connected with the piston rod of the 7th cylinder 79, and the top of lower slide plate 73 also is provided with holding screw 80; Be used to regulate the gap between lower cutter 78 and the upper cutter 75, the action of automatic shearing machine structure 10 is after second tape-feed.
Referring to Fig. 1 and Fig. 6; Tape splicing rotating mechanism 11 is made up of four cylinders and two groups of manipulators, and one group of manipulator in left side comprises a transversely movable moving guide rail plate 81, establishes two lock-screws 82 above the moving guide rail plate 81; Be provided with two the 3rd line slideways 83 below the moving guide rail plate 81; Adorn a rotary cylinder seat 84 on the moving guide rail plate 81, the 8th cylinder 85, the eight cylinders 85 installation sites of adorning 180 ° of rotations on the rotary cylinder seat 84 with clockwise rotate; A runing rest plate 86 is installed in the cylinder rotating shaft of the 8th cylinder 85 front ends; The middle part of runing rest plate 86 is provided with a boss, is provided with axis hole in the boss and is connected with the 8th cylinder 85, and the top, left side of runing rest plate 86 is equipped with a square and is carried panel seat 87 secretly; Carry side dress a slice train wheel bridge 88 of panel seat 87 secretly; The coaster that the below vertical direction that square is carried panel seat 87 secretly is established one the 4th line slideway 89, the four line slideways 89 is provided with a square and carries down seat board 90 secretly, and square is carried down side dress a slice lower plate 91 of seat board 90 secretly.One first cylinder piston shaft bar 92 also is equipped with in the bottom of carrying down seat board 90 secretly; The inboard that the bottom is carried panel seat 87 and line slideway 89 secretly also be provided with one second cylinder block, 93, the second cylinder blocks 93 above adorn the 9th cylinder 94, the nine cylinders 94 piston rod be connected with the first cylinder piston shaft bar 92; During the cylinder piston rod withdrawal; Can realize that lower plate 91 is up and press close to accomplish the tape splicing operation with train wheel bridge 88, the 8th cylinder 85 can be done 180 ° and clockwise rotate, and then realizes tape splicing upset operation.The one group of manipulator that is located at the right side comprises a guide rail plate 95 that can vertically move; Its underpart is provided with one the 5th line slideway 96; Be provided with former and later two cylinder mount pads 97 in front portion, bottom surface, guide rail plate 95 right side, head of one the tenth cylinder of upside-down mounting, 98, the ten cylinders, 98 piston rods also is provided with a support 99 above it; Support 99 is installed on the longitudinal sliding motion plate of self-feeding transmission mechanism 12; Its version of whirligig that connects material that on moving guide rail plate 81, is provided with is fully consistent with the left side, is provided with but part installation site left and right directions is all opposite, is provided with the 11 cylinder 100 and the 12 cylinder 101 in the tape splicing rotating mechanism.
Referring to Fig. 1 and Fig. 7, the bottom of self-feeding transmission mechanism 12 is provided with cross rail plate 103 of top installation of long the 6th line slideway 102, the six line slideways 102 of two 600mm; The lower front two ends of cross rail plate 103 are provided with the 3rd cylinder block 104; Adorn the cylinder piston rod of the 13 cylinder 105, the 13 cylinders 105 above the 3rd cylinder block 104 and be connected with a cylinder support 106 on being installed in framework panel, the installed surface of cylinder support 106 is provided with elongated slot; Can carry out the cylinder stroke adjustment; The top of cross slide way plate 103 is provided with a longitudinal rail panel seat 107, and 108, two buting iron 108 of two buting iron were fixed on the cross slide way plate 103 about the lower rear of longitudinal rail panel seat 107 was provided with; Respectively be provided with an axis hole in two buting iron 108; The centre of two buting iron 108 is provided with a T shape and joins iron 109, and T shape joins iron 109 and is installed in facing upward of longitudinal rail seat 107, and the middle part of longitudinal rail seat 107 also is provided with axis hole; One second 110 axis hole with three parts connects together; Longitudinal rail seat 107 can be rotated up and down, be provided with two adjusting screw(rod)s 111 in the preceding bottom of longitudinal rail seat 107 and can carry out the adjusting of high and low position, be provided with two the 7th line slideways 112 on longitudinal rail panel seat 107 tops to vertical feeding; A longitudinal rail sliding panel 113 is installed above the coaster of the 7th line slideway 112; The below, left side of the 7th line slideway 112 is provided with 114 upside-down mountings of the tenth four-cylinder, and the tenth four-cylinder 114 is connected with four-cylinder seat 115 through anchor ear 116, and the second cylinder piston shaft bar 117 is connected with longitudinal rail panel seat 107 left sides; The installation site of the second cylinder piston shaft bar 117 also is provided with elongated slot, can carry out the adjusting of cylinder stroke and then accurately adjust feeding front and back size.
Referring to Fig. 1 and Fig. 8, automatic blanking mechanism 13 comprises a stock support 118, and the outside of stock support 118 is provided with one the 15 cylinder 119; Two the 5th cylinder blocks, 120 fixing the 15 cylinders 119 are established in front and back; The inboard of stock support 118 is adorned on the coaster of one the 8th line slideway 121, the eight line slideways 121 and is adorned a sliding panel 122, and the front portion of sliding panel 122 is installed one the 3rd cylinder piston shaft bar 123 and is connected with cylinder 119 piston rods; The anterior inboard of sliding panel 122 is provided with an angle aluminium frame 124; An angle aluminium charging ram 125 is adorned in the bottom surface of angle aluminium frame 124, and after head 1 was accomplished the elastic cord seam, top board 1a lifted.Automatic blanking mechanism 13 releases work top with workpiece and accomplishes automatic blanking.
The action of the utility model whole circulation is such: first tape-feed 7 is started working, and first cylinder 22 and 27 actions of second cylinder are clamped the elastic cord head by first chuck 24 and 29 relative motions of second chuck; The 3rd feeding cylinder 30 stretches out and send the position of manipulator that brings to tape splicing rotating mechanism 11 left sides; 94 actions of the 9th cylinder are accomplished to carry secretly with train wheel bridge 88 by lower plate 91 and are stepped up; First cylinder 22 and second cylinder 27 are done return action opens first chuck 24 and second chuck 29, and the 3rd cylinder 30 is regained and then first tape-feed 7 is resetted; Second tape-feed 8 starts; Four-cylinder 44 stretches out pinch roller 47 is pressed down, and stepper motor 35 clockwise rotates and makes elastic cord be fed forward the length that computer is provided with; 9 actions of retainer balanced controls: the piston rod of the 5th cylinder 68 is made withdrawal action drive right angle connecting rod 64 and lifted, and is through retainer cross bar 66 that sagging elastic cord holder is flat; Right side manipulator behavior in the tape splicing rotating mechanism 11: the tenth cylinder 98 stretches out and drives manipulator to elastic cord right end position; 100 actions of the 11 cylinder are accomplished tape splicing by lower platen 91 and top board 88 and are clamped (it is consistent with the right side that plate is carried in the left side secretly, and just installation direction is opposite); Retainer balanced controls 9 are done return action; 10 actions of automatic shearing machine structure: the 6th cylinder 76 and the 7th cylinder 79 move simultaneously, through upper cutter 75 and lower cutter 78 elastic cord are cut off; Second tape-feed 8 is done homing action, and the withdrawal of four-cylinder 44 piston rods is lifted pinch roller 47; Tape splicing rotating mechanism 11 starts for the second time: the 8th cylinder 85 and the 12 cylinder 101 are done 180 ° of rotations; 12 actions of self-feeding transmission mechanism, the 13 cylinder 105 is done to stretch out action and is accomplished horizontal feeding, and the tenth four-cylinder 114 is done to stretch out action and is accomplished vertical feeding to head 1 work top; The top board 1a of head 1 makes pressing action elastic cord is compressed; Tape splicing rotating mechanism 11 moves once more: the 9th cylinder 94 and the 11 cylinder 100 move simultaneously two groups of lower plates 91 and train wheel bridge were opened in 88 minutes, and the 8th cylinder 85 and the 12 cylinder 101 are done the upset homing action synchronously simultaneously; Tape-controlled carriage 12 action for the second time, the tenth four-cylinder 114 is done and is returned homing action, and the 13 cylinder 105 is done and is returned homing action; Top board 1a lifts feeding; Automatic blanking mechanism 13 starts: the 15 cylinder 119 is done to stretch out action and through angle aluminium charging ram 125 elastic cord of sewing it up is released work top, and while the 15 cylinder 119 is done the withdrawal action and resetted.
Though more than described the specific embodiment of the utility model; But those skilled in the art is to be understood that; These only illustrate, and under the prerequisite of principle that does not deviate from the utility model and essence, can make numerous variations or modification to these embodiments.Therefore, the protection domain of the utility model is limited appended claims.