CN202239065U - Gantry vertical hydraulic roller type correction device - Google Patents
Gantry vertical hydraulic roller type correction device Download PDFInfo
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- CN202239065U CN202239065U CN2011203300762U CN201120330076U CN202239065U CN 202239065 U CN202239065 U CN 202239065U CN 2011203300762 U CN2011203300762 U CN 2011203300762U CN 201120330076 U CN201120330076 U CN 201120330076U CN 202239065 U CN202239065 U CN 202239065U
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Abstract
The utility model provides a gantry vertical hydraulic roller type correction device which comprises a base, gantry frames, a hydraulic jack and rolling conveyer wheels, wherein the gantry frames are erected on the base; the hydraulic jack and the rolling conveyer wheels are arranged on the base; and the hydraulic jack and the rolling conveyer wheels are lower than a cross top plate on each gantry frame. The gantry vertical hydraulic roller type correction device is extremely simple in operation and structure, has low cost, and is only composed of the hydraulic jack with the weight of 200T and some steel plates; and when steel beams are placed on idler wheels, the steel beams can be conveyed to an appointed position needing to be adjusted through a guide wheel only under slight pushing force, therefore, the labor intensity of workers is greatly reduced, and the production efficiency is improved.
Description
Technical field
The utility model relates generally to and produces the alignment of T type beam, box beam or the I-beam etc. of distortion, the large-scale frock of smoothing to welding the back, in particular, is a kind of planer-type vertical hydraulic coalignment.Belong to field of machining.
Background technology
Along with the continuous development of Chinese industrial, steel converted products output rose year by year in the last few years, and large-scale steel structure is used more and more widely.But all can produce distortion after the large-scale steel structure welding, postorder need carry out alignment to be handled.At present existing large-scale professional calibration equipment, but its cost is generally very high, and the occupation of land zone is bigger, has increased cost virtually.If adopt the flame straightening rule that operator's level is had very high requirement, improper if hot spot is selected, can increase the weight of the distortion of steel construction itself on the contrary, and production efficiency is very low.Girder steel correcting mode relatively more commonly used at present is two portal frames of on workbench or large-scale thicker, bigger steel plate, burn-oning, and then, with in manual work or the frame of crane through portal frame, carries out piecemeal correction to girder steel with jack again, till smoothing.The production efficiency of having done not only serious reduction has so also increased working strength of workers greatly.
Summary of the invention
Goal of the invention: the utility model provides a kind of planer-type vertical hydraulic roll-type coalignment, its objective is that solution adopted manual work or crane to transport the big and low problem of production efficiency of hand labor intensity that girder steel causes in the process that girder steel is proofreaied and correct in the past.
Technical scheme: the utility model is realized through following technical scheme:
A kind of planer-type vertical hydraulic roll-type coalignment, it is characterized in that: this device comprises base, portal frame, hydraulic jack and roller delivery wheel; The portal frame frame is on base, and hydraulic jack and roller delivery wheel are arranged on the base, and the height of hydraulic jack and roller delivery wheel is lower than portal frame upper plate transverse slat.
Portal frame comprises upper plate transverse slat and brace rod riser; The upper plate transverse slat is set up on the brace rod riser and is formed gantry structure.
The brace rod base that the brace rod riser is arranged on the base both sides connects on the steel plate.
The two ends up and down of brace rod riser are provided with the brace rod end plate, and the brace rod end plate of upper end withstands the upper plate transverse slat, and the brace rod end plate of lower end is fixed on the brace rod base and connects on the steel plate; The both sides of upper plate transverse slat are provided with the upper plate end plate.
On the upper plate transverse slat, be provided with upper plate between two upper plate end plates and strengthen gusset; In the side of brace rod riser, be provided with brace rod between the two brace rod end plates up and down and strengthen gusset.
The roller delivery wheel is arranged on the base through the scroll wheel supporting base.
Also be provided with scroll wheel supporting base gusset in the side of scroll wheel supporting base.
Be connected through bolt between the brace rod end plate of upper plate transverse slat and upper end, on the upper plate transverse slat with the brace rod end plate of upper end on supply bolt to pass the position be provided with the waist hole; The brace rod end plate of brace rod riser lower end is connected with the brace rod base between the steel plate and connects through bolt, on the brace rod end plate of lower end, is connected the position that supplies bolt to pass on the steel plate with the brace rod base and is provided with brace rod waist hole.
Base comprises that I-steel, underframe connect steel plate and underframe plane steel plate; Article two, I-steel is arranged side by side, and connects steel plate through underframe between the bottom of two I-steel and links together, and the underframe plane steel plate is arranged on the I-steel.
The brace rod base connects steel plate and is provided with reinforcement.
Advantage and effect:
The utility model provides a kind of planer-type vertical hydraulic roll-type coalignment, and this device comprises base, portal frame, hydraulic jack and roller delivery wheel; The portal frame frame is on base, and hydraulic jack and roller delivery wheel are arranged on the base, and the height of hydraulic jack and roller delivery wheel is lower than portal frame upper plate transverse slat.
The beneficial effect of the utility model is following:
The utility model member is few, and is simple in structure, need not mechanical high-precision processing, proofreaies and correct easy to process; Utility model is used in the middle of the production, can makes steel part be corrected to the requirement that designing institute needs fast and accurately.
In addition, the utility model is easy to make, and cost is lower, can produce one whenever and wherever possible, the distortion that produces in the time of can in time solving welded steel beam in the production process.
The utility model has improved the machining accuracy and the operating efficiency of workpiece, for the processing and fabricating personnel provide quick, effective, easy approach; Simultaneously, also reduce cost, reduce loss, enhance productivity and played important function for enterprise.
Because the utility model has been installed a plurality of roller delivery wheels, makes when calibration of workpieces, need not to send to inwards with manpower or crane, promote gently before and after only being permitted just can be transferred to the optional position.In addition, consider that the horizontal version of brace rod riser, upper plate, roller delivery wheel all have possibility of damage, so dismountable bolt connection has all been adopted in being connected between the horizontal version of upper plate and brace rod riser, brace rod riser and the base; What adopt between roller delivery wheel and the scroll wheel supporting base then is inserted the connection, is convenient to like this change and dismounting, also helps installing.
Description of drawings:
Fig. 1 is the overall structure sketch map of the utility model;
In the accompanying drawing: 1 is the upper plate end plate; 2 are upper plate reinforcement gusset; 3 is the waist hole of upper plate; 4 is the upper plate transverse slat; 5 is the brace rod end plate; 6 is the brace rod riser; 7 are brace rod reinforcement gusset; 8 is the roller delivery wheel; 9 is the scroll wheel supporting base; 10 is scroll wheel supporting base gusset; 11 is I-steel; 12 are underframe connection steel plate; 13 is the waist hole of brace rod; 14 is nut; 15 is packing ring; 16 is bolt; 17 are brace rod base connection steel plate; 18 is hydraulic jack; 19 is the underframe plane steel plate; 20 reinforcements for brace rod base connection steel plate.
The specific embodiment:Below in conjunction with accompanying drawing the utility model is done further description:
As shown in Figure 1, the utility model provides a kind of planer-type vertical hydraulic roll-type coalignment, and this device comprises base, portal frame, hydraulic jack and roller delivery wheel 8; The portal frame frame is on base, and hydraulic jack and roller delivery wheel 8 are arranged on the base, and the height of hydraulic jack and roller delivery wheel 8 is lower than portal frame upper plate transverse slat 4.
Portal frame comprises upper plate transverse slat 4 and brace rod riser 6; Upper plate transverse slat 4 is set up on brace rod riser 6 and is formed gantry structure.The brace rod base that brace rod riser 6 is arranged on the base both sides connects on the steel plate 17.
The two ends up and down of brace rod riser 6 are provided with brace rod end plate 5, and the brace rod end plate 5 of upper end withstands upper plate transverse slat 4, and the brace rod end plate 5 of lower end is fixed on the brace rod base and connects on the steel plate 17; The both sides of upper plate transverse slat 4 are provided with upper plate end plate 1.
On the upper plate transverse slat 4, be provided with upper plate between two upper plate end plates 1 and strengthen gusset 2, the effect that upper plate is strengthened gusset 2 is the intensity that increases upper plate transverse slat 4; In brace rod riser 6 sides, be provided with brace rod between the two brace rod end plates 5 up and down and strengthen gusset 7, brace rod is strengthened the intensity that gusset 7 is used to increase brace rod riser 6.
Be connected through bolt between the brace rod end plate 5 of upper plate transverse slat 4 and upper end, on the upper plate transverse slat 4 with the brace rod end plate 5 of upper end on supply bolt to pass the position be provided with waist hole 3; The brace rod end plate 5 of brace rod riser 6 lower ends is connected with the brace rod base between the steel plate 17 and connects through bolt, on the brace rod end plate 5 of lower end, is connected the position that supplies bolt to pass on the steel plate 17 with the brace rod base and is provided with brace rod waist hole 13.
Base comprises that I-steel 11, underframe connect steel plate 12 and underframe plane steel plate 19; Article two, I-steel 11 is arranged side by side, and connects steel plate 12 through underframe between the bottom of two I-steel 11 and links together, and underframe plane steel plate 19 is arranged on the I-steel 11.Support muscle base connects steel plate 17 and is provided with reinforcement 20.
Narrate the structure of the utility model below in conjunction with design principle: base adopts I-steel 11, connects steel plate 12 through underframe, makes two fastening being integrally formed of I-steel; For a plurality of scroll wheel supporting bases 9 can be fixed at grade, I-steel top laid one again than steel plate underframe plane steel plate 19 just, the moment of torsion when underframe plane steel plate 19 can also increase the work of base steel joist frame; For guarantee to bear steel part the gravity that produces on the roller delivery wheel 8 and about torsion, the side of scroll wheel supporting base 9 has been installed scroll wheel supporting base gusset 10 again; When workpiece is in when being about to work on the roller delivery wheel 8, connect the hydraulic jack 18 that a 200T is arranged on the steel plate 12 at the underframe of center, this hydraulic jack 18 make wall thickness at 10mm with interior, the equal recoverable of the steel part of cross section in the 200x200 scope; In order to prevent brace rod riser 6 undercapacity when working, added the twice brace rod on the next door of brace rod riser 6 again and strengthened gusset 7; Upper/lower terminal at brace rod riser 6 respectively adds a brace rod end plate 5, and brace rod end plate 5 is to be used for connecting upper plate transverse slat 4 to be connected steel plate 17 with the brace rod base; When brace rod end plate 5 connects brace rod base connection steel plate 17, fix with nut 14, bolt 16 and pad 15; When mounted, brace rod end plate 5 may occur and be connected position, steel plate 17 upper and lower hole decentraction with the brace rod base, so, on the brace rod end plate, opened a waist hole 13, be used for the adjusting position condition of different; For strengthening intensity or the rigidity that the brace rod base connects steel plate 17, two reinforcements 20 have thereunder been set up again; During calibration of workpieces the last strong point must be arranged,,, on upper plate transverse slat 4, increase by two upper plates and strengthened gusset 2 and upper plate end plate 1 for improving the intensity of upper plate transverse slat so above the brace rod riser, added upper plate transverse slat 4 again.
Like this; When the utility model was worked, workpiece was delivered on the roller delivery wheel 8, through making workpiece moving forward and backward on roller delivery wheel 8; Find deformation position accurately; Just can arbitrarily adjust the distortion of steel part through electric hydaulic jack 18, thereby reach the specification requirement in the middle of design or the GB, thereby produce qualified products.
The utility model operation and structure and simple; Cost is very low, only form with a 200T hydraulic jack and some steel plates, and girder steel is when being placed on the roller; As long as one push away gently; Girder steel just can be delivered to the position of the needs adjustment of appointment through directive wheel, greatly reduces labor strength, has improved production efficiency.
Claims (10)
1. planer-type vertical hydraulic roll-type coalignment, it is characterized in that: this device comprises base, portal frame, hydraulic jack and roller delivery wheel (8); The portal frame frame is on base, and hydraulic jack and roller delivery wheel (8) are arranged on the base, and the height of hydraulic jack and roller delivery wheel (8) is lower than portal frame upper plate transverse slat (4).
2. according to this claim 1 described planer-type vertical hydraulic roll-type coalignment, it is characterized in that: portal frame comprises upper plate transverse slat (4) and brace rod riser (6); Upper plate transverse slat (4) is set up at brace rod riser (6) and is gone up the formation gantry structure.
3. according to this claim 2 described planer-type vertical hydraulic roll-type coalignments, it is characterized in that: the brace rod base that brace rod riser (6) is arranged on the base both sides connects on the steel plate (17).
4. according to this claim 3 described planer-type vertical hydraulic roll-type coalignments; It is characterized in that: the two ends up and down of brace rod riser (6) are provided with brace rod end plate (5); The brace rod end plate (5) of upper end withstands upper plate transverse slat (4), and the brace rod end plate (5) of lower end is fixed on the brace rod base and connects on the steel plate (17); The both sides of upper plate transverse slat (4) are provided with upper plate end plate (1).
5. according to this claim 4 described planer-type vertical hydraulic roll-type coalignments, it is characterized in that: go up at upper plate transverse slat (4), be provided with upper plate between two upper plate end plates (1) and strengthen gusset (2); In the side of brace rod riser (6), be provided with brace rod between the two brace rod end plates (5) up and down and strengthen gusset (7).
6. planer-type vertical hydraulic roll-type coalignment according to claim 1, it is characterized in that: roller delivery wheel (8) is arranged on the base through scroll wheel supporting base (9).
7. planer-type vertical hydraulic roll-type coalignment according to claim 6 is characterized in that: also be provided with scroll wheel supporting base gusset (10) in the side of scroll wheel supporting base (9).
8. planer-type vertical hydraulic roll-type coalignment according to claim 4; It is characterized in that: be connected through bolt between the brace rod end plate (5) of upper plate transverse slat (4) and upper end, go up at upper plate transverse slat (4) and go up the position that the confession bolt passes with the brace rod end plate (5) of upper end and be provided with waist hole (3); The brace rod end plate (5) of brace rod riser (6) lower end is connected with the brace rod base between the steel plate (17) through bolt and connects, and goes up at the brace rod end plate (5) of lower end to be connected steel plate (17) with the brace rod base and upward to be provided with brace rod waist hole (13) in the position passed of confession bolt.
9. planer-type vertical hydraulic roll-type coalignment according to claim 1 is characterized in that: base comprises that I-steel (11), underframe connect steel plate (12) and underframe plane steel plate (19); Article two, I-steel (11) is arranged side by side, and connects steel plate (12) through underframe between the bottom of two I-steel (11) and links together, and underframe plane steel plate (19) is arranged on the I-steel (11).
10. planer-type vertical hydraulic roll-type coalignment according to claim 3 is characterized in that: the brace rod base connects steel plate (17) and is provided with reinforcement (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203300762U CN202239065U (en) | 2011-09-05 | 2011-09-05 | Gantry vertical hydraulic roller type correction device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203300762U CN202239065U (en) | 2011-09-05 | 2011-09-05 | Gantry vertical hydraulic roller type correction device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202239065U true CN202239065U (en) | 2012-05-30 |
Family
ID=46100368
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203300762U Expired - Fee Related CN202239065U (en) | 2011-09-05 | 2011-09-05 | Gantry vertical hydraulic roller type correction device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202239065U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108607899A (en) * | 2018-06-28 | 2018-10-02 | 中铁六局集团石家庄铁路建设有限公司 | I-steel machine straightening device |
| CN108941258A (en) * | 2017-05-26 | 2018-12-07 | 五冶集团上海有限公司 | Utilize the method for apparatus for correcting correction Simple process steel construction |
-
2011
- 2011-09-05 CN CN2011203300762U patent/CN202239065U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108941258A (en) * | 2017-05-26 | 2018-12-07 | 五冶集团上海有限公司 | Utilize the method for apparatus for correcting correction Simple process steel construction |
| CN108607899A (en) * | 2018-06-28 | 2018-10-02 | 中铁六局集团石家庄铁路建设有限公司 | I-steel machine straightening device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120530 Termination date: 20130905 |