CN202199467U - Numerical control spraying device for spraying flat plates - Google Patents
Numerical control spraying device for spraying flat plates Download PDFInfo
- Publication number
- CN202199467U CN202199467U CN 201120341012 CN201120341012U CN202199467U CN 202199467 U CN202199467 U CN 202199467U CN 201120341012 CN201120341012 CN 201120341012 CN 201120341012 U CN201120341012 U CN 201120341012U CN 202199467 U CN202199467 U CN 202199467U
- Authority
- CN
- China
- Prior art keywords
- axle
- spraying
- spray
- dull
- stereotyped
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The utility model discloses a numerical control spraying device, which is mainly used for spraying flat plates and comprises a system control device, a five-shaft spray gun control device, a revolution platform mechanism, a turnover mechanism A and a turnover mechanism B. The system control device is respectively electrically connected with the five-shaft spray gun control device, the revolution platform mechanism, the turnover mechanism A and the turnover mechanism B, and the five-shaft spray gun control device comprises an X shaft, a Y shaft, a Z shaft, an A shaft and a B shaft which are all driven by a stepping motor or a servo motor. The revolution platform mechanism comprises a flat plate clamping device and a flat plate rotating device, is provided with a head A and a head B, and is used for driving a revolution platform to rotate for conveying sprayed flat plates out of a machining area and conveying unsprayed flat plates into the machining area. The numerical control spraying device has the advantages of spraying uniformity, less waste consumption, simplicity in operation, high spraying efficiency and safety in spraying process.
Description
Technical field
The utility model relates to a kind of numerical control spray equipment technical field, refers in particular to a kind of multidimensional that has, and can realize the numerical control spray equipment that is used for dull and stereotyped spraying of three-dimensional spraying effect.
Background technology
At present dull and stereotyped spraying mainly is to be sprayed by manual work, and its spraying process harm spraying worker's is healthy, and spray efficiency is low, sprays inhomogeneously, and paint waste is serious.Also have and use the manipulator flush coater, but the manipulator expensive, complicated operation can not generate process data automatically, realize continuous spraying, and the programming operation difficulty is big, be difficult for study.
Summary of the invention
For overcoming the above problems, the utility model provides the numerical control spray equipment that is used for dull and stereotyped spraying a kind of multidimensional, that can realize three-dimensional spraying, spraying continuously, efficient spraying.
The utility model content is: this device comprises system control device; Five gun controls devices; Revolution platform mechanism, A switching mechanism, B switching mechanism; Said system control device is electrically connected respectively with said above-mentioned each device, and said multiaxis gun controls device is made up of X axle, Y axle, Z axle, A axle, B axle, is used to drive spray gun and carries out the multi-C stereo spraying.
Further said X axle, Y axle, Z axle, A axle, B axle, all be, drive spray gun respectively and carry out horizontal left and right directions, horizontal fore-and-aft direction, above-below direction, horizontal rotatio direction, vertical direction of rotation spraying motion by stepper motor or driven by servomotor.
Further said control device comprises the control input module, message processing module, and control output module.
Further said revolution platform mechanism is made up of dull and stereotyped clamping device and dull and stereotyped whirligig; Divide A, B two; Be used to drive the rotation of revolution platform and see the good flat board of spray off processing district, send the flat board that spray is not good to processing district, said dull and stereotyped whirligig is by air cylinder driven.
Further the control input module is made up of button and display screen.
The control method of this numerical control spray equipment is following:
1, the spraying of said numerical control spraying equipment control step is:
A, import dull and stereotyped actual length and width, thick and hollow data respectively through the control input module;
But B, system information processing module automatic sequence generate the spray gun motion spraying profile that covers whole spraying area;
C, corresponding dull and stereotyped each position of five gun controls devices of control output module output spray gun movement locus signal controlling spray continuously.
D, sprayed the front after, switching mechanism overturns to accomplish the spraying of another side.
2, of step B in above-mentioned 1, the system information processing module can be confirmed the spray gun current point according to calculating the current coordinate position that draw spray gun immediately, and then changes coordinate system automatically to carry out next order track continuously, avoids drawing rifle to return origination data.
3, of step B in above-mentioned 1; The spray gun movement locus of the whole spraying area of covering that the system information processing module generates is automatically widened in the spraying area edge automatically; And widened section stop the spraying; To guarantee that spray gun remains at the uniform velocity at each line segment motion process, reduce heap oil and excessive fuel consumption phenomenon in the spraying process.
4, of step B in above-mentioned 1; The spraying area that the system information processing module generates automatically is as being dull and stereotyped different sides; Then sprayed behind the side on the spray gun the next coordinate add one greater than spray side thickness on the room; Deduct the last room of a same thickness when spray gun is transferred to another lateral location then again, hit plate to prevent spray gun.
5, of step D in above-mentioned 1; Switching mechanism is in switching process; The system information processing module is through calculating the spray gun position, and then is reference point interpretation spray gun that side at center line with the width center line of flat board, and then selects to move to the position nearest apart from the edge; Thereby avoid flat board to bump against spray gun, realize the safety spraying.
Beneficial effect of the present invention is:
1), sprayed coating is even;
2), reduced waste of material in the spraying process to greatest extent;
3), spray gun is in the process of running up the spray efficiency height in the spraying process;
4), simple spraying operation;
5), spraying process safety.
Description of drawings
Fig. 1 is this numerical control flush coater frame for movement sketch map;
Fig. 2 is this numerical control flush coater inner edge spray limit sketch map;
Fig. 3 confirms first point that each process generates in the continuous generative process for this numerical control flush coater and draws rifle phenomenon sketch map with minimizing;
Fig. 4 is this numerical control flush coater spray limit security control sketch map;
Fig. 5 is this numerical control flush coater safety upset control sketch map.
The specific embodiment
The utility model numerical control spray equipment comprises system control device; Five gun controls devices; Revolution platform mechanism, A switching mechanism, B switching mechanism; Said system control device is electrically connected respectively with said above-mentioned each device, and said multiaxis gun controls device is made up of X axle, Y axle, Z axle, A axle, B axle, is used to drive spray gun and carries out the multi-C stereo spraying; Wherein X axle, Y axle, Z axle, A axle, B axle, A switching mechanism, B switching mechanism all are by stepper motor or driven by servomotor, drive spray gun respectively and carry out horizontal left and right directions, horizontal fore-and-aft direction, above-below direction, horizontal rotatio direction, vertical direction of rotation spraying motion.
Said control device comprises the control input module, message processing module, and control output module.
Said revolution platform mechanism is made up of dull and stereotyped clamping device and dull and stereotyped whirligig, divides A, B two, is used to drive the rotation of revolution platform and sees the good flat board of spray off processing district, sends spray flat board well not to processing district, and said dull and stereotyped whirligig is by air cylinder driven.Embodiment one:
Flat board is carried out spray plane, spray limit, spray inner edge: like Fig. 1; In process; The operator is totally wide through control input module input flat board; Dull and stereotyped length, and dull and stereotyped inner edge length and width, the system information processing module is through the generative process data and then convert process data to through control output module output signal and then control five gun controls devices, revolution platform mechanism 24, A switching mechanism 11,12 actions of B switching mechanism and in spraying area 22, carry out spray process on request.
Can be right in the spraying process: distance, the direction of feed of spray gun 33 each feedings, dull and stereotyped 23 positive and negatives, spray gun Z axle height, the A axle horizontal anglec of rotation, the vertical anglec of rotation of B axle, the enabled of spray gun 33 is provided with.
Be spray inner edge sketch map like Fig. 2.
Embodiment two:
Like Fig. 3, confirm that first point that each process generates in the continuous generative process draws the rifle phenomenon with minimizing: in process, after the operator imports dull and stereotyped length and width through the control importation, can obtain the workpiece coordinate value of dull and stereotyped mid point X and Y.
The wide X ÷ 2 of door-plate mid point X coordinate=door-plate;
The long Y ÷ 2 of door-plate mid point Y coordinate=door-plate;
According to last point of previous process data generative process, confirm first point of next process data generative process.
A last generation ED point (X1, Y1), the door-plate mid point (X0, Y0).
(if 1) X1＜X0, Y1＜Y0
Next generative process does, the feeding of face X forward, and the feeding of face Y forward, following survey limit, right first of generating when surveying the limit is the B point.
Next generative process does, the feeding of face X negative sense, and during left side, first of generation is the C point
Next generative process does, the feeding of face Y negative sense, and during upper side edge, first of generation is the A point
(if 2) X1＜X0, Y1＞Y0
Next generative process does, the feeding of face X forward, the feeding of face Y negative sense, on survey the limit, right first of generating when surveying the limit is the A point.
Next generative process does, the feeding of face X negative sense, and during left side, first of generation is the D point
Next generative process does, the feeding of face Y forward, and during lower side, first of generation is the B point
(if 3) X1＞X0, Y1＜Y0
Next generative process does, the feeding of face X negative sense, and the feeding of face Y forward, the limit is surveyed on a left side, and first that generates during following survey limit is the C point.
Next generative process does, the feeding of face X forward, and during right edge, first of generation is the B point
Next generative process does, the feeding of face Y negative sense, and during upper side edge, first of generation is the D point
(if 4) X1＞X0, Y1＞Y0
Next generative process does, the feeding of face X negative sense, the feeding of face Y negative sense, the limit is surveyed on a left side, on generate when surveying the limit first be the D point.
Next generative process does, the feeding of face X forward, and during right edge, first of generation is the A point
Next generative process does, the feeding of face Y forward, and during lower side, first of generation is the C point
Concrete steps are:
(1) face Y forward feeding, end point be 2 →
(2) left side spray once, first of this process is 3, end point is 4 →
(3) lower side spray twice, and first of this process is 5, and end point is 5 →
(4) upper side edge spray once, first of this process is 6, end point is 7 →
(5) face X forward feeding, first of this process is 8, end point is 9
Embodiment three:
Heap oil in the accelerator solves: general spray gun is in high-speed motion in the spray process process, and spray gun can't remain uniform motion.So each straightway needs one to quicken and moderating process when motion.And when the straight line of spraying on the flat board, can be because the inhomogeneous oily phenomenon of heap that causes of the speed of accelerating sections end to end.
In order to solve the oily phenomenon of this heap, we carry out a left side to dull and stereotyped spray plane direction of feed both sides and widen with the right side and widen, and carry out a left side in the both sides, spray limit of flat board and widen with the right side and widen.The end end to end of the straight line of every spray gun spraying has all carried out along long like this.The long line in edge end to end is used for doing the acceleration and deceleration process, when spray gun gets into flat board, to accomplish accelerator, locates at the uniform velocity state, and spraying effect is even.
But spray gun will inevitably be sprayed onto dull and stereotyped outside if just open paint at boost phase, causes paint waste.So we set shooting and delay and enable distance and a pass rifle enables distance in advance, just open spraying after making spray gun get into flat board, spray gun is left close spray gun before dull and stereotyped back gets into braking section.
Embodiment four:
Like Fig. 4, spray limit safety is controlled: can knock door-plate when spray gun spray when directly moving to dull and stereotyped another side on one side, or spray a face when spray gun, preceding when firmly spraying the limit, owing to the position of spraying the limit also possibly produce spray gun and knocks flat board than hanging down.
So we propose such solution, in once spraying limit process (process spray limit possibly spray N time), go up the room to adding one before first of spray limit process, process finishes last and puts and add room on the spray limit.
At first, when having sprayed a face, spray gun is in the position 01; Next process is the spray limit, and spray gun moved to 02 position, top of 03 position before this, moved to 03 position again; Follow spray limit number of times spraying back and forth between 03 position and 05 position then according to this process setting; If spray is parked in 04 position after N time, spray gun is brought up to position 05 earlier, on the spray limit of descending any or spray plane operate.
Z direction home computing formula is following:
(1) when spray gun when other spraying process gets into spray limit process
Z direction home=first Z coordinate of spray limit process+Z sprays the limit displacement:
Other coordinate is consistent with first of spray limit process;
(2) when spray gun is accomplished spray limit process
Z direction home=spray limit process last point Z coordinate+Z sprays the limit displacement
Other coordinate is consistent with spray limit process last point;
Embodiment five:
The safety control of overturning: after flat board has been sprayed the front; Through switching mechanism flat board is overturn; If but dull and stereotyped switching process spray gun is slack; That will inevitably make the door of upset knock spray gun, if spray gun is gone to fixing point or starting point in the switching process, that will inevitably waste a large amount of empty shift times.
Like Fig. 5, step up device 44 and step up flat board, security interval is on the both sides of flat board; In switching process, we only move the X axle, move to two security intervals to spray gun with the shortest distance; Through the wide X of flat board, we can obtain dull and stereotyped intermediate coordinate, if when flat board overturns; Spray gun X coordinate position is when the left side of the X of door-plate intermediate point coordinate, and spray gun is being carried out upset at directions X to moving left to the safety zone.If spray gun X coordinate position is when the X of dull and stereotyped intermediate point coordinate the right, spray gun moves on to the safety zone to the right at directions X and is carrying out upset:
(1) if the spray gun upset is preceding at the A0 point, then spray gun moves to the A1 point
(2) if the spray gun upset is preceding at the B0 point, then spray gun moves to the B1 point
(3) if the spray gun upset is preceding at the C0 point, then spray gun moves to the C1 point
(4) if the spray gun upset is preceding at the D0 point, then spray gun moves to the D1 point
The formula that spray gun moves to home is:
(1) current spray gun is on the dull and stereotyped middle X coordinate left side
X home=X starting point+dull and stereotyped wide X+X upset displacement
(2) current spray gun is on dull and stereotyped middle X coordinate the right
X home=X mid point distance-dull and stereotyped wide X/2-upset displacement.
Other shaft position is constant.
Claims (6)
1. one kind is used for the dull and stereotyped numerical control spray equipment that sprays; It is characterized in that: said numerical control spray equipment comprises system control device; Spray gun, five gun controls devices, revolution platform mechanism, A switching mechanism, B switching mechanism, said system control device is electrically connected respectively with said above-mentioned each device; Said multiaxis gun controls device is made up of X axle, Y axle, Z axle, A axle, B axle, is used to drive spray gun and carries out the multi-C stereo spraying.
2. numerical control spray equipment according to claim 1; It is characterized in that: said X axle, Y axle, Z axle, A axle, B axle, all be by stepper motor or driven by servomotor; Drive spray gun respectively and carry out horizontal left and right directions, horizontal fore-and-aft direction, above-below direction, horizontal rotatio direction, vertical direction of rotation spraying motion; Revolution platform mechanism is used for dull and stereotyped feeding turnover, and A switching mechanism, B switching mechanism are used for dull and stereotyped upset.
3. numerical control spray equipment according to claim 1, it is characterized in that: said control section comprises the control input module, message processing module, and control output module.
4. numerical control spray equipment according to claim 1; It is characterized in that: said revolution platform mechanism is made up of dull and stereotyped clamping device and dull and stereotyped whirligig; Divide A, B two, be used to drive the rotation of revolution platform and see the good flat board of spray off processing district, send the flat board that spray is not good to processing district.
5. like the said numerical control spray equipment of claim 4, it is characterized in that: said dull and stereotyped whirligig is by air cylinder driven.
6. like the said numerical control spray equipment of claim 3, it is characterized in that: said control importation is made up of button and display screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120341012 CN202199467U (en) | 2011-09-01 | 2011-09-01 | Numerical control spraying device for spraying flat plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120341012 CN202199467U (en) | 2011-09-01 | 2011-09-01 | Numerical control spraying device for spraying flat plates |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202199467U true CN202199467U (en) | 2012-04-25 |
Family
ID=45963605
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201120341012 Expired - Fee Related CN202199467U (en) | 2011-09-01 | 2011-09-01 | Numerical control spraying device for spraying flat plates |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202199467U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102407204A (en) * | 2011-09-01 | 2012-04-11 | 深圳众为兴技术股份有限公司 | Numerical control spraying device for spraying flat plates |
| CN115318522A (en) * | 2022-07-13 | 2022-11-11 | 李沁懋 | A spraying assembly line for sheet metal component product |
-
2011
- 2011-09-01 CN CN 201120341012 patent/CN202199467U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102407204A (en) * | 2011-09-01 | 2012-04-11 | 深圳众为兴技术股份有限公司 | Numerical control spraying device for spraying flat plates |
| CN115318522A (en) * | 2022-07-13 | 2022-11-11 | 李沁懋 | A spraying assembly line for sheet metal component product |
| CN115318522B (en) * | 2022-07-13 | 2024-04-26 | 贵阳鑫恒泰实业有限公司 | Spraying assembly line for sheet metal part products |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102423737A (en) | Control method of numerical control spraying device for flat plate spraying | |
| CN104570735B (en) | A kind of robot palletizer arcuate movement Trajectory Arithmetic | |
| CN102799146B (en) | Method for planning velocity of S-shaped acceleration and deceleration control for control system of numerical control equipment | |
| CN110328107A (en) | Dispensing method for planning track, device and spot gluing equipment for LED lens attachment | |
| CN105008252A (en) | Method and apparatus for changing carriage speed on a closed-loop track | |
| CN103970139A (en) | Robot continuous point position motion planning method and motion controller thereof | |
| CN104498943A (en) | Nuclear heavy blank molding process and LCD-EBAM integrated printing equipment | |
| CN201777429U (en) | Control device for high-speed pillow type packaging machine | |
| CN202199467U (en) | Numerical control spraying device for spraying flat plates | |
| CN102172774A (en) | Selective laser sintering scanning method | |
| CN103658650A (en) | Method for improving compactness of part formed in metal drop print-on-demand deposition mode | |
| CN109465156A (en) | Five axis dispensers of one kind and its working method | |
| CN111258275A (en) | Double-vehicle linkage control method for heavy-load AGV | |
| EP2811355B1 (en) | Servo transfer feeder and method for controlling servo transfer feeder | |
| CN105921745A (en) | Plasma cladding direct manufacturing rapid prototyping apparatus and method | |
| CN101776888A (en) | Shearing method of flying shears and special motion controller for flying shears | |
| CN102407204A (en) | Numerical control spraying device for spraying flat plates | |
| CN103521970B (en) | Saddle-shaped space curve automatic welding control system | |
| CN107570786A (en) | Flying shear control system and method | |
| CN106586839A (en) | Linked transverse-run control system for continuous ship unloader and control method thereof | |
| CN103691951A (en) | Three-dimensional printing forming device and method based on metal microdroplet track direction control | |
| CN205324044U (en) | Reciprocating type automatic spraying machine | |
| CN202033668U (en) | Servo control positioning piler | |
| CN109093624B (en) | Continuous interpolation motion control method for complex curve of mechanical arm | |
| CN106640168A (en) | Control method and device of coal-mine fully-mechanized mining equipment and same |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120425 Termination date: 20140901 |
|
| EXPY | Termination of patent right or utility model |