Summary of the invention
The present invention is mainly used in the production of micromachine modernization continuous productive process, relies on the intelligent machine device, utilizes standard components and parts such as cylinder, line slide rail, fiber sensor, magnetic inductor accurately motor stator to be carried out combine and assemble and technology detection; The present invention adopts human-computer dialogue devices such as PLC (Programmable Logic Controller), touch-screen, realizes the present invention's automation control in the course of the work; The present invention requires comparatively simple to its condition of work, wherein the standard input voltage is: AC-220V/50HZ, air pressure: 5~6kgf/cm~2, operational environment: normal temperature laboratory, it is more satisfied to make it operability, changes in modern times to be easier in the production carry out in an all-round way.
For realizing this purpose; The technical scheme that the utility model is taked is: full-automatic miniature motor stator assembling control appliance; It comprises that frame, fixed base plate, iron-clad rail mechanism, iron-clad are looked for a mechanism, gone into magnetic shoe catapult mechanism, catapult directly shakes feed mechanism, iron-clad detent mechanism, iron-clad shift mechanism, last item hold mechanism, iron-clad feed appliance, bearing feed appliance, catapult feed appliance, push away magnetic shoe mechanism, control circuit; Said fixed head is fixed on the frame with hexagon socket head cap screw, and said control circuit is fixed on the fixed head.
The technical scheme that realizes the utility model purpose also further comprises: a described mechanism of looking for comprises: look for a cylinder, look for an air cylinder fixed plate, support plate, cylinder joint, cylinder joint fixed head, slide block, slide, slide cover plate, middle connecting plate, look for a pin, supporting seat, look for a needle stand, look for the position axle, look for an axle bed, tensioner, look for a motor cabinet, look for a motor, saidly look for a cylinder to be fixed on looking on the air cylinder fixed plate, look for an air cylinder fixed plate to be fixed on an end of support plate; The other end of support plate is fixed on the slide; Middle connecting plate and slide, supporting seat are interrelated, and supporting seat is fixed on the fixed base plate, and the cylinder joint connects looks for a cylinder and cylinder joint fixed head; Cylinder joint fixed head and slide block are fixed; Slide block is connected through slide cover plate and slide, and slide block can in slide, be slided, and looks for a motor to be fixed on the top of looking for a motor cabinet; Look for the bottom of a motor cabinet and look for an axle bed to fix; Look for an axle bed to be fixed on the slide block, an end of tensioner is connected with looking for a motor, and the other end of tensioner is connected with looking for the position axle; Look for an axle bed to be fixed on and look on the axle of position, look for being equipped with in the axle bed and look for a pin.
The assembling mode of the utility model adopts the vibrating disk convey materials, is aided with manipulator bearing is pressed on the casing; And look for the position fixing, deliver to the assembling station of magnetic shoe and catapult afterwards, the catapult that vibrating disk is seen off; And the magnetic shoe brought of magnetic shoe slideway; On the assembling station of magnetic shoe and catapult, successively magnetic shoe and catapult are pressed into place, be discharged to the finished product passage afterwards automatically.
Compare to common assembly mechanical, the advantage of this High-Speed Automatic kludge is that machine is stable, and production capacity is high, and machine is the quality of recognition product automatically, guarantees the quality of product.Under the increasingly high situation of cost of human resources, can reduce production cost of products greatly, strengthen competitiveness of product.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the utility model is further specified.
Fig. 1: overall construction drawing;
Fig. 2: fixed base plate and above all parts;
Fig. 3: fixed base plate and above all component side views;
Fig. 4: bearing pressing mechanism structure chart;
Fig. 5: iron-clad track structure figure;
Fig. 6: move iron-clad mechanism structure figure;
Fig. 7: look for a mechanism structure figure;
Fig. 8: detent mechanism structure chart;
Fig. 9: iron-clad shift mechanism structure chart;
Figure 10: foundary weight shell mechanism structure figure;
Figure 11: the catapult mechanism structure figure that directly shakes;
Figure 12: go into catapult mechanism structure figure;
Figure 13: go into magnetic shoe mechanism structure figure;
Figure 14: top magnetic shoe, catapult mechanism structure figure;
Figure 15: product assembling sketch map.
The critical piece explanation:
1: frame 2-1,2: fixed base plate 3: the iron-clad rail mechanism
4: iron-clad is looked for a mechanism 5: go into magnetic shoe catapult mechanism 6: the catapult feed mechanism that directly shakes
7: iron-clad detent mechanism 8: iron-clad shift mechanism 9: last item holds mechanism
10-1: iron-clad feed appliance 10-2: bearing feed appliance 10-3: catapult feed appliance
11: push away magnetic shoe mechanism 12: control circuit 13: the major axis locating piece
14: fixed head 15: pressure head 16: dial the iron-clad cylinder
17: plate 18 in fixing: major axis 19: last item holds cylinder
20: wear bearing cylinder 21: send bearing slider 22: send bearing to push away chi
23: send bearing cylinder 24: push away iron-clad cylinder 25: push away the iron-clad push pedal
26: iron-clad track 27: iron-clad track riser 28: regulate bolt
29: iron-clad limiting plate 30: cylinder joint fixed head 31: cylinder joint
32: air cylinder fixed plate 33: move iron-clad cylinder 34: support bar
35: regulating block 36: holder 37: iron-clad displacement slide rail
38: look for a cylinder 39: look for an air cylinder fixed plate 40: support plate
41: cylinder joint 42: cylinder joint fixed head 43: slide block
45: slide 46: slide cover plate 47: middle connecting plate
48: look for a pin 49: supporting seat 50: look for a needle stand
51: look for position axle 52: look for an axle bed 53: tensioner
54: look for a motor cabinet 55: look for a motor 56: the slide cover plate
57: stationary positioned fork 58: location forked standard 59: the activity orientation fork
60: iron-clad displacement slide 61: material folding air cylinder fixed plate 62: material folding cylinder
63: material folding slide block 64: cylinder joint 65: the binder pressure head
66: binder cylinder 67: binder cylinder holder 68: binder cover plate
69: connector 70: cylinder joint 71: iron-clad displacement cylinder
72: move iron-clad air cylinder fixed plate 73: move iron-clad cylinder saddle 74: embrace material fork spring base
75: piece 76 is increased in conversion: embrace material fork slide 77: move the iron-clad slide block
78: embrace material fork 82: the catapult feed appliance 83 that directly shakes: connecting plate
84: catapult track 85: following catapult cylinder 86: following catapult air cylinder fixed plate
87: middle connecting plate 88: following catapult cylinder column 89: the loose joint of following catapult cylinder
90: following catapult slide block 91: following catapult slide 92: go into the catapult needle stand
93: go into catapult cylinder holder 94: go into catapult cylinder 96: the magnetic shoe slideway
97: embrace magnetic shoe cylinder 98: embrace magnetic shoe mechanism base 99: embrace the magnetic shoe slide
100: go into catapult magnetic shoe frock 101: magnetic shoe tip-lever support 102: supporting bracket
103: catapult push rod holder 104: support column 1: top catapult cylinder joint
106: top magnetic shoe cylinder joint 108: top magnetic shoe cylinder 109: top catapult cylinder
110: air cylinder fixed plate 111: support column one contiguous block 112: catapult push rod
113: support column 2 114: support column two fixed heads 115: magnetic shoe push rod
116: bearing 117: iron-clad 118: magnetic shoe
119: catapult
Embodiment
In Fig. 1; Reflection be the general structure of the utility model, it comprises, and frame 1, fixed head 2, iron-clad rail mechanism 3, iron-clad are looked for a mechanism 4, are gone into magnetic shoe catapult mechanism 5, catapult directly shakes feed mechanism 6, iron-clad detent mechanism 7, iron-clad shift mechanism 8, last item hold mechanism 9, iron-clad feed appliance 10-1, bearing feed appliance 10-2, catapult feed appliance 10-3, push away magnetic shoe mechanism 11, control circuit 12 etc.Said fixed head 2 usefulness hexagon socket head cap screws are fixed on the frame 1, and said control circuit 12 is fixed on the fixed head 2.
In Fig. 2, said iron-clad rail mechanism 3, iron-clad are looked for a mechanism 4, gone into magnetic shoe catapult mechanism 5, iron-clad detent mechanism 7, iron-clad shift mechanism 8, last item hold mechanism 9, iron-clad feed appliance 10-1, bearing feed appliance 10-2, catapult feed appliance 10-3, push away magnetic shoe mechanism 11 etc. constitutes work package.Said work package all is fixed on the fixed head 2 or fixed head 2 times; Said vibration feeder is fixed on the support; Vibration feeder is delivered to material on the corresponding station; Rely on the intelligent machine device, utilize standard components and parts such as cylinder, slide rail, fiber sensor, magnetic inductor accurately the small and special electric machine assembled commutator to be carried out combine and assemble and technology detection, to accomplish the product assembly work.
In Fig. 3, the said work package catapult feed mechanism 6 that directly shakes, utilize adjusting screw(rod) and support plate be fixed on said fixed head 2-1 below.
In Fig. 4, said work package last item holds mechanism 9, goes into machine because it is exactly a big columella pressure-bearing of micromachine, and belongs to the equipment of comparative maturity, so do not do too many introduction at this.
In Fig. 5; It is the described iron-clad rail mechanism of the utility model; It comprises: push away iron-clad cylinder 24, push away iron-clad push pedal 25, iron-clad track 26, iron-clad track riser 27 etc.; Push away iron-clad push pedal 25 and push away iron-clad cylinder 24 and be connected mutually, iron-clad track 26 is fixed on the bearing, and iron-clad track riser 27 is fixed on last item and holds in mechanism 9 fixing on the plate 17.
In Fig. 6; The described iron-clad mechanism that moves of the utility model comprises: regulate bolt 28, iron-clad limiting plate 29, cylinder joint fixed head 30, cylinder joint 31, air cylinder fixed plate 32, move iron-clad cylinder 33, support bar 34, regulating block 35, holder 36, iron-clad displacement slide rail 37 etc.; Moving iron-clad cylinder 33 is connected with air cylinder fixed plate 32; Air cylinder fixed plate 32 is fixed on the support bar 34, and an end of cylinder joint 31 is fixed on iron and moves on the shell cylinder 33, and the other end is connected with cylinder joint fixed head 30; Cylinder joint fixed head 30 is fixed on the detent mechanism 7; Detent mechanism 7 and 37 sliding joining of iron-clad displacement slide rail, regulating block 35 is contained in the holder 36, and holder 36 is fixed on the fixed base plate 2-1.
In Fig. 7; The described mechanism of looking for of the utility model comprises: look for a cylinder 38, look for an air cylinder fixed plate 39, support plate 40, cylinder joint 41, cylinder joint fixed head 42, slide block 43, slide 45, slide cover plate 46, middle connecting plate 47, look for a pin 48, supporting seat 49, look for a needle stand 50, look for position axle 51, look for an axle bed 52, tensioner 53, look for a motor cabinet 54, look for a motor 55 etc., saidly look for a cylinder 38 to be fixed on looking on the air cylinder fixed plate 39, look for an air cylinder fixed plate 39 to be fixed on an end of support plate 40; The other end of support plate 40 is fixed on the slide 45; Middle connecting plate 47 and slide 45, supporting seat 49 are interrelated, and supporting seat 49 is fixed on the fixed base plate 2-1, and cylinder joint 41 connects looks for a cylinder 38 and cylinder joint fixed head 42; Cylinder joint fixed head 42 is fixing with slide block 43; Slide block 43 is connected through slide cover plate 46 and slide 45, and slide block 43 can in slide 45, be slided, and looks for a motor 55 to be fixed on the top of looking for a motor cabinet 54; Look for the bottom of a motor cabinet 54 to fix with looking for an axle bed 52; Look for an axle bed 52 to be fixed on the slide block 43, an end of tensioner 53 is connected with looking for a motor 55, and the other end of tensioner 53 is connected with looking for position axle 51; Look for an axle bed 52 to be fixed on and look on the position axle 51, look for being equipped with in the axle bed 52 and look for a pin 48.
In Fig. 8; The described detent mechanism of the utility model comprises: slide cover plate 56, stationary positioned fork 57, location forked standard 58, activity orientation fork 59, iron-clad displacement slide 60, material folding air cylinder fixed plate 61, material folding cylinder 62, material folding slide block 63, cylinder joint 64 etc., and said stationary positioned fork 57 all is contained on the forked standard 58 of location with activity orientation fork 59, and different is; Stationary positioned fork 57 is to be fixed on the forked standard 58 of location; And activity orientation fork 59 is when being connected with location forked standard 58, and spring is equipped with in inside, and being convenient to activity orientation fork 59 can slip in locating forked standard 58; Material folding cylinder 62 is connected with material folding air cylinder fixed plate 61; Material folding air cylinder fixed plate 61 is fixed on the iron-clad displacement slide 60, and material folding slide block 63 is connected with material folding cylinder 62 through cylinder joint 64, and slide cover plate 56 is contained on the iron-clad displacement slide 60; Material folding slide block 63 can slide in iron-clad is shifted slide 60 through the effect of material folding cylinder 62.
In Fig. 9; The described iron-clad shift mechanism of the utility model comprises: binder cover plate 68, connector 69, cylinder joint 70, iron-clad displacement cylinder 71, move iron-clad air cylinder fixed plate 72, move iron-clad cylinder saddle 73, embrace material fork spring base 74, piece 75 is increased in conversion, embrace material fork slide 76, move iron-clad slide block 77, embrace material fork 78 etc.; Move iron-clad cylinder 71 and be fixed on and move on the iron-clad air cylinder fixed plate 72, move iron-clad air cylinder fixed plate 72 and move iron-clad cylinder saddle 73 and be connected, move iron-clad slide block 77 and be connected with iron-clad displacement cylinder 71 through connector 69, cylinder joint 70; Utilize the effect of cylinder; With the purpose that realizes moving iron-clad, embrace material fork spring base 74 and embrace a material fork slide 76 and all be fixed on and move on the iron-clad slide block 77, embrace material fork 78 and embrace a material fork slide 76 and be slidingly matched; In the product of producing 365 series; Binder cover plate 68 directly is fixed on and moves on the iron-clad slide block 77, if produce the product of 385 series, below binder cover plate 68, will increase a conversion and increase piece 75.
In Figure 10; The described foundary weight shell of the utility model mechanism comprises: binder cylinder 66, binder cylinder 66, binder cylinder holder 67 etc.; Binder pressure head 65 is connected with binder cylinder 66; Binder cylinder 66 is fixed on the binder cylinder holder 67, and binder cylinder holder 67 is fixed on the binder cover plate 68 among Fig. 9.
In Figure 11, the described catapult of the utility model mechanism of directly shaking comprises: catapult directly shake feed appliance 82, connecting plate 83, catapult track 84 etc., connecting plate 83 links together catapult track 84 and the catapult feed appliance 82 that directly shakes.
In Figure 12; The utility model is described goes into catapult mechanism and comprises: catapult track 84, down catapult cylinder 85, down catapult air cylinder fixed plate 86, middle connecting plate 87, down catapult cylinder column 88, catapult cylinder loose joint 89 down, down catapult slide block 90, down catapult slide 91, go into catapult needle stand 92, go into catapult cylinder holder 93, go into catapult cylinder 94 etc.; One end of following catapult cylinder column 88 is fixed on the fixed base plate 2-1; An other end is connecting middle connecting plate 87; Following catapult cylinder 85 is connected with following catapult air cylinder fixed plate 86; Following catapult air cylinder fixed plate 86 is fixed on the middle connecting plate 87, and following catapult cylinder loose joint 89 is connecting to play catapult cylinder 85 and following catapult slide block 90, following catapult slide block 90 and following 91 sliding joining of catapult slide; Go into catapult cylinder 94 and be fixed on the catapult cylinder holder 93, go into catapult needle stand 92 and go into catapult cylinder 94 and be connected.
In Figure 13; The utility model is described goes into magnetic shoe mechanism and comprises: magnetic shoe slideway 96, embrace magnetic shoe cylinder 97, embrace magnetic shoe mechanism base 98, embrace magnetic shoe slide 99, go into catapult magnetic shoe frock 100 etc.; It is characterized in that: embrace magnetic shoe cylinder 97, armful magnetic shoe mechanism base 98 and an armful magnetic shoe slide 99 and be contained in the both sides into catapult magnetic shoe frock 100 respectively, magnetic shoe slideway 96 is fixed on to be embraced on the magnetic shoe slide 99.
In Figure 14; The described top of the utility model magnetic shoe, catapult mechanism comprise: magnetic shoe tip-lever support 101, supporting bracket 102, catapult push rod holder 103, support column 1, top catapult cylinder joint 105, top magnetic shoe cylinder joint 106, top magnetic shoe cylinder 108, top catapult cylinder 109, air cylinder fixed plate 110, support column one contiguous block 111, catapult push rod 112, support column 2 113, support column two fixed heads 114, magnetic shoe push rod 115 etc.; Top magnetic shoe cylinder 108 and top catapult cylinder 109 all be fixed on air cylinder fixed plate 110 below; Top magnetic shoe cylinder 108 is connected with top magnetic shoe cylinder joint 106 through support column one contiguous block 111; Finally be fixed on the supporting bracket 102; Top catapult cylinder 109 is connected with catapult push rod holder 103 through top catapult cylinder joint 105, and catapult push rod 112 is fixed on the catapult push rod holder 103, and support column 2 113 is connecting air cylinder fixed plate 110 and support column two fixed heads 114; Support column two fixed heads 114 finally be fixed on fixed base plate 2-1 below; Magnetic shoe push rod 115 is fixed on the magnetic shoe tip-lever support 101, and catapult push rod 112 passes magnetic shoe push rod 115, and with cunning join.
Figure 15 is the product sketch map of the utility model assembling; The described product of the utility model comprises: bearing 116, iron-clad 117, magnetic shoe 118, catapult 119 etc., at first by the following bearing 116 that heads in iron-clad 117, second the step; Head into magnetic shoe 118; In the moment that magnetic shoe puts in place, head into catapult 119, accomplish the assembling of a product.
In practical implementation, at first by iron-clad feed appliance 10-1 arrangement that iron-clad 117 is orderly and deliver in the iron-clad track 26, head into bearing through first step, push away iron-clad cylinder 24 then and push away iron-clad push pedal 25; The iron-clad that installs bearing is shifted onto on the station of looking for the position, after the iron-clad that installs bearing puts in place,, transmitted signal through PLC and give material folding cylinder 62, look for a motor 55 and look for a cylinder 38 by the electronic eyes monitoring; When material folding cylinder 62 is clamped iron-clad, look for a motor 55 to begin rotation, look for a cylinder 38 being with and look for a motor 55 to press down, look for a pin 48 to fall in two apertures on iron-clad 117 tops; Thereby drive the iron-clad rotation so that look for the position, when iron-clad rotate, because material folding cylinder 62 clamps iron-clad, this moment, activity orientation I59 was because of the extruding of iron-clad; Thereby the compression spring forces activity orientation fork 59 to be retracted in the forked standard 58 of location, and when iron-clad rotates to certain position when, two holes and the activity orientation that just rotates to the side when iron-clad pitch 59 over against the time; Activity orientation fork 59 sticks in two holes of iron-clad side, at this moment under the effect of spring; Tensioner 53 begins the effect of opening, and makes the power of looking for a motor 55 outputs to pass to and looks on the position axle 51, thereby reach the purpose of locating iron-clad; After the iron-clad location, feed back signal to PLC through electromagnetic inductor, PLC exports signal more then; Look for that a motor 55 stops, material folding cylinder 62 is return, fall back on the position after, 33 actions of iron-clad displacement cylinder; Promote iron-clad detent mechanism 7 (being the dotted portion among Fig. 6) and on iron-clad displacement slide rail 37, move, utilize the adjusting bolt 28 on the iron-clad limiting plate 29, iron-clad displacement cylinder 33 stretches out what can be regulated to the right; Stretch out when stopping moving iron-clad cylinder 33 guaranteeing, during material folding, stationary positioned fork 57 can just snap in the hole of the iron-clad side that finds the position material folding cylinder 62 once more; When stationary positioned fork 57 snaps in the hole of the iron-clad side that finds the position, look for a cylinder 38 to return, afterwards; Move iron-clad cylinder 33 and shrink back, thereby make the iron-clad that finds the position move to the position of iron-clad shift mechanism 8, after electronic eyes detects iron-clad and puts in place; Binder cylinder 66 action, the iron-clad that utilizes binder cylinder 66 will deliver to the position is pushed down, and embraces material fork 78 when iron-clad is delivered to; Also iron-clad is embraced, material folding cylinder 62 is return then, moves iron-clad cylinder 33 and stretches out and carry out next one circulation; Iron-clad displacement cylinder 71 is shifted the iron-clad that presses on the catapult magnetic shoe frock 100 onto, and meanwhile, catapult feed appliance 10-3 delivers to the catapult of choosing on the catapult track 84; The catapult feed appliance 82 that directly shakes is delivered to down catapult in the catapult slide block 90 again, and after electronic eyes detected catapult and puts in place fully, following catapult cylinder 85 promoted catapult slide blocks 90 down; Deliver to down the catapult porch of catapult slide 91 to catapult, go into catapult cylinder 94 and promote to go into catapult needle stand 92 again, push away catapult to such an extent that be attached to catapult wait place on the magnetic shoe push rod 115; Embrace magnetic shoe cylinder 97 and also will deliver to the magnetic shoe of position and push away to such an extent that be attached to magnetic shoe wait place on the magnetic shoe push rod 115, after magnetic shoe and catapult all put in place, top magnetic shoe cylinder 108 at first moved; Shift magnetic shoe push rod 115 onto and move upward, magnetic shoe is pushed in the iron-clad 117, head into the moment that puts in place at magnetic shoe; Top catapult cylinder 109 promotes catapult push rod 112; Catapult is pushed between the magnetic shoe, and the back top catapult cylinder 109 that puts in place is return with top magnetic shoe cylinder 108 successively, and iron-clad displacement cylinder 71 iron-clad that will press magnetic shoe and catapult retracts then; Binder cylinder 66 is return; Accomplish whole assembly works of a product, when moving iron-clad that iron-clad cylinder 33 finds the position with the next one and bring, this product is deviate from from finished product material road now.