The utility model content
The utility model technical problem to be solved is a kind of direct-fired quick drying room to be provided, its novel and reasonable design to above-mentioned deficiency of the prior art; It is convenient to manipulate, and has shortened arid cycle, has improved the heat energy utilization rate; Improved dry qualification rate; Drying cost is reduced significantly, and drying effect is good, is convenient to promote the use of.
For solving the problems of the technologies described above; The technical scheme that the utility model adopts is: a kind of direct-fired quick drying room; It is characterized in that: comprise external circulating system in drying room casing, air heating system, multi-point equispaced formula air return system, the hot gas, mutual injection type supply air system, wet-emitting blower and oven dry automatic control system; Said drying room casing is provided with the drying room door; The top of said drying room casing is provided with the fitting operation platform, and said wet-emitting blower is installed in the top of fitting operation platform, and the air intake vent of said wet-emitting blower is connected with the drying room box house through dehumidification tube; Said air heating system comprises combustor and the temperature adjustment blower fan that is connected with combustor inside, and said combustor and temperature adjustment blower fan are installed in the top of fitting operation platform; Said multi-point equispaced formula air return system comprises the many aspiration channels that are interconnected that are laid in around the drying room box house top, evenly is laid with a plurality of inlet scoops on the said aspiration channel; External circulating system comprises circulating fan in the said hot gas, and the air intake vent of said circulating fan is connected with aspiration channel through circulation pipe; Said mutual injection type supply air system comprises mixing chamber that external circulating system is discharged in hot-air that air heating system is discharged and the hot gas hot gas mixes and is connected with mixing chamber and will be transported to the air devider in the drying room casing through the mixed hot blast of mixing chamber; Said air devider is arranged on the below of mixing chamber and is arranged on the drying room box house, and the air outlet of said combustor and the air outlet of circulating fan are arranged on the two ends of mixing chamber and all are connected with mixing chamber inside; Said oven dry automatic control system comprises heating control system that the work of combustor is controlled and the hydrofuge control system that the work of wet-emitting blower is controlled.
Above-mentioned direct-fired quick drying room; It is characterized in that: said combustor comprises the head that gas mixed box is inner with being arranged on gas mixed box, and said gas mixed box is provided with the main combustible pipe road, and said main combustible pipe road one end is connected with head; The said main combustible pipe road other end passes gas mixed box and is positioned at the gas mixed box outside; Said gas mixed box rear is provided with the high pressure combustion fan, and said high pressure combustion fan is connected with head, is positioned at right-hand gas mixed box of said head and is provided with air outlet.
Above-mentioned direct-fired quick drying room; It is characterized in that: said gas mixed box set inside has the blending unit; Said blending unit comprises the blending pipeline and is arranged on the check-valves on the blending pipeline; Said blending pipeline one end is connected with head, and the said blending pipeline other end is connected with the main combustible pipe road.
Above-mentioned direct-fired quick drying room; It is characterized in that: said heating control system comprises temperature controller; The input of said temperature controller is connected to the temperature sensor that drying room box house temperature is detected, the said detected signal of temperature controller collecting temperature sensor and carry out analyzing and processing after the output control signal corresponding give the gas control valve one and gas control valve two be connected on its output; Said temperature sensor is installed in the drying room box house, and said gas control valve one is installed on the gas inlet pipe road, and said gas control valve two is installed on the main combustible pipe road.
Above-mentioned direct-fired quick drying room; It is characterized in that: said hydrofuge control system comprises humidity controller; The input of said humidity controller is connected to the humidity sensor that drying room box house humidity is detected, and the output control signal corresponding was given the hydrofuge valve that is connected on its output after said humidity controller was gathered the detected signal of humidity sensor and carried out analyzing and processing; Said humidity sensor is installed in the drying room box house, and said hydrofuge valve is installed on the dehumidification tube.
Above-mentioned direct-fired quick drying room is characterized in that: said air devider be shaped as similar taper shape, the bottom of said air devider and drying room casing inner bottom surface join.
Above-mentioned direct-fired quick drying room; It is characterized in that: said gas mixed box is provided with female fiery gas pipeline; Fiery gas pipeline one end of said mother is connected near the head position with the main combustible pipe road, and the fiery gas pipeline other end of said mother passes gas mixed box and is positioned at the gas mixed box outside.
Above-mentioned direct-fired quick drying room is characterized in that: the air outlet of said temperature adjustment blower fan is connected with gas mixed box inside through the air channel.
Above-mentioned direct-fired quick drying room is characterized in that: said gas mixed box rear end is provided with explosion-proof manhole, on the said explosion-proof manhole body is installed, and the explosion-proof manhole of said Men Tiyu seals mutually.
Above-mentioned direct-fired quick drying room is characterized in that: said door body is provided with the handle of being convenient to opening and closing door body, and said handle is fixedly connected with the door body.
The utility model compared with prior art has the following advantages:
1, the utility model has adopted the direct-fired heating technique of novelty; Comprise external circulating system in drying room casing, air heating system, multi-point equispaced formula air return system, the hot gas, mutual injection type supply air system, wet-emitting blower and oven dry automatic control system, novel and reasonable design.
2, the utility model is manipulated conveniently, helps to use manpower and material resources sparingly.
3, the utility model has saved steam (boiler room) and heat exchanger; Through the oven dry design of automatic control system; Effectively having overcome steam adds hot-air through heat exchanger and carries out the low efficiency of dry run and the drawbacks such as uncontrollability of humidity; Thereby shortened arid cycle, improved the heat energy utilization rate.
4, the utility model is through continuous hot air circulation and in good time hydrofuge; Constantly take away the moisture in the base substrate; Make and reach the final purpose that base substrate is dried by base substrate (product is different, and the cycle is different) in a rational cycle; Improved dry qualification rate, drying cost is reduced significantly.
5, the drying effect of the utility model is good, is convenient to promote the use of in the production process of industries such as electroceramics, construction material, refractory material, domestic ceramics, cleaners and polishes.
In sum, the utility model novel and reasonable design, it is convenient to manipulate; Shorten arid cycle, improved the heat energy utilization rate, improved dry qualification rate; Drying cost is reduced significantly; Drying effect is good, has solved that the existing in prior technology efficiency of energy utilization is extremely low, has adopted defective and deficiencies such as Artificial Control, finished product rate are low basically in the drying course, is convenient to promote the use of.
Through accompanying drawing and embodiment, the technical scheme of the utility model is done further detailed description below.
The specific embodiment
Like Fig. 1, Fig. 2 and shown in Figure 5; The utility model comprises external circulating system in drying room casing 1, air heating system, multi-point equispaced formula air return system, the hot gas, mutual injection type supply air system, wet-emitting blower 8 and oven dry automatic control system; Said drying room casing 1 is provided with drying room door 2; The top of said drying room casing 1 is provided with fitting operation platform 3; Said wet-emitting blower 8 is installed in the top of fitting operation platform 3, and the air intake vent of said wet-emitting blower 8 is connected with drying room casing 1 inside through dehumidification tube 9; Said air heating system comprises combustor 4-1 and the temperature adjustment blower fan 4-2 that is connected with combustor 4-1 inside, and said combustor 4-1 and temperature adjustment blower fan 4-2 are installed in the top of fitting operation platform 3; Said multi-point equispaced formula air return system comprises the many aspiration channel 5-1 that are interconnected that are laid in around drying room casing 1 inner and upper, evenly is laid with a plurality of inlet scoop 5-2 on the said aspiration channel 5-1; External circulating system comprises circulating fan 6-1 in the said hot gas, and the air intake vent of said circulating fan 6-1 is connected with aspiration channel 5-1 through circulation pipe 6-2; Said mutual injection type supply air system comprises mixing chamber 7-1 that external circulating system is discharged in hot-air that air heating system is discharged and the hot gas hot gas mixes and is connected with mixing chamber 7-1 and will be transported to the air devider 7-2 in the drying room casing 1 through the mixed hot blast of mixing chamber 7-1; Said air devider 7-2 is arranged on the below of mixing chamber 7-1 and is arranged on drying room casing 1 inside, and the air outlet of the air outlet of said combustor 4-1 and circulating fan 6-1 is arranged on the two ends of mixing chamber 7-1 and all is connected with mixing chamber 7-1 inside; Said oven dry automatic control system comprises heating control system that the work of combustor 4-1 is controlled and the hydrofuge control system that the work of wet-emitting blower 8 is controlled.
In the present embodiment, said air devider 7-2 is shaped as similar taper shape, and the bottom of said air devider 7-2 and drying room casing 1 inner bottom surface join.
In conjunction with Fig. 3 and Fig. 4; In the present embodiment; Said combustor 4-1 comprises the head 4-12 that gas mixed box 4-11 is inner with being arranged on gas mixed box 4-11, and said gas mixed box 4-11 is provided with main combustible pipe road 4-13, and said main combustible pipe road 4-13 one end is connected with head 4-12; The said main combustible pipe road 4-13 other end passes gas mixed box 4-11 and is positioned at gas mixed box 4-11 outside; Said gas mixed box 4-11 rear is provided with high pressure combustion fan 4-14, and said high pressure combustion fan 4-14 is connected with head 4-12, is positioned at right-hand gas mixed box 4-11 of said head 4-12 and is provided with air outlet 4-15.
In the present embodiment; Said gas mixed box 4-11 set inside has the blending unit; Said blending unit comprises blending pipeline 4-16 and is arranged on the check-valves 4-17 on the blending pipeline 4-16; Said blending pipeline 4-16 one end is connected with head 4-12, and the said blending pipeline 4-16 other end is connected with main combustible pipe road 4-13.This blending unit is used for mixing with the burning gases of treating that get into main combustible pipe road 4-13 getting into the inner a part of combustion air of head 4-12, make combustion air with treat that burning gases mix, and then improve the efficiency of combustion of combustor.The air outlet of said temperature adjustment blower fan 4-2 is connected with gas mixed box 4-11 inside through air channel 4-3.Said gas mixed box 4-11 is provided with female fiery gas pipeline 4-21; Fiery gas pipeline 4-21 one end of said mother is connected near head 4-12 position with main combustible pipe road 4-13, and the fiery gas pipeline 4-21 of the said mother other end passes gas mixed box 4-11 and be positioned at gas mixed box 4-11 outside.The reliability that is arranged so that igniting of this mother's fire gas pipeline 4-21 increases greatly, has solved the igniting at gas pipeline spout place, igniting poor reliability and the problem that has potential safety hazard in the prior art.
In the present embodiment, said gas mixed box 4-11 rear end is provided with explosion-proof manhole 4-18, on the said explosion-proof manhole 4-18 body 4-19 is installed, and said door body 4-19 seals with explosion-proof manhole 4-18 mutually.Said door body 4-19 is provided with the handle 4-20 of being convenient to opening and closing door body 4-19, and said handle 4-20 is fixedly connected with door body 4-19.This explosion-proof manhole 4-18 is convenient to detection and maintenance to combustor 4-1 with the setting of door body 4-19, must open the defective of whole combustor 4-1 when having overcome repair and maintenance in the prior art, and easy to operate.
As shown in Figure 5; In the present embodiment; Said heating control system comprises temperature controller 10-11; The input of said temperature controller 10-11 is connected to the temperature sensor 10-12 that drying room casing 1 internal temperature is detected, the said temperature controller 10-11 collecting temperature detected signal of sensor 10-12 and carry out analyzing and processing after the output control signal corresponding give gas control valve one 10-13 and gas control valve two 10-14 be connected on its output; Said temperature sensor 10-12 is installed in drying room casing 1 inside, and said gas control valve one 10-13 is installed on the gas inlet pipe road 11, and said gas control valve two 10-14 are installed on the main combustible pipe road 4-13.In addition, also be connected with the pipeline 12 that gives out of gas on the gas inlet pipe road 11, be provided with hand-operated valve 13 on gas inlet pipe road 11, the pipeline 12 that gives out of gas, main combustible pipe road 4-13 and the female fiery gas pipeline 4-21.Said hydrofuge control system comprises humidity controller 10-21; The input of said humidity controller 10-21 is connected to the humidity sensor 10-22 that drying room casing 1 interior humidity is detected, and the output control signal corresponding was given the hydrofuge valve 10-23 that is connected on its output after said humidity controller 10-21 gathered the detected signal of humidity sensor 10-22 and carries out analyzing and processing; Said humidity sensor 10-22 is installed in drying room casing 1 inside, and said hydrofuge valve 10-23 is installed on the dehumidification tube 9.
The operation principle and the course of work of the utility model are: at first open temperature adjustment blower fan 4-2; Wind after the temperature adjustment is blasted gas mixed box 4-11; Open high pressure combustion fan 4-14 again, combustion air gets into head 4-12, lights the combustion gas that the fiery gas pipeline 4-21 of mother is introduced through automatic ignition system subsequently and lights; Ignition combustion machine 4-1, combustion gas enters into head 4-12 through gas inlet pipe road 11 with main combustible pipe road 4-13 and supplies combustor 4-1 smooth combustion; Burning back and diluted combustion product are seen the circulated air that comes off with circulating fan 6-1 and in mixing chamber 7-1, are mixed as drying medium; Get in the drying room casing 1 through air devider 7-2, base substrate to be dried is extracted and then reached out the purpose of cyclic drying again by the circulating fan 6-1 that is connected with aspiration channel 5-1 after heat drying room casing 1 inside.Steam in moisture that produces in the base substrate low temperature drying process (at the wet drying stage such as grade at dry initial stage) and the combustion product is along with circulating current carries out self-loopa in drying chamber inside, thereby reaches the technological requirement of preserving moisture and heating up; Simultaneously; Temperature sensor 10-12 in the oven dry automatic control system detects drying room casing 1 internal temperature and the signal that it detected is exported to temperature controller 10-11; The output control signal corresponding is given gas control valve one 10-13 and gas control valve two 10-14 that are connected on its output after signal that temperature controller 10-11 reception temperature sensor 10-12 is exported and the process analyzing and processing; Control the burning of combustor 4-1 through control gas supply speed, and then control the programming rate in the drying room casing 1; Humidity sensor 10-22 detects drying room casing 1 interior humidity and the signal that it detected is exported to humidity controller 10-21; The output control signal corresponding is given the hydrofuge valve 10-23 that is connected on its output after signal that humidity controller 10-21 reception humidity sensor 10-22 is exported and the process analyzing and processing, and realization is to the control of hydrofuge speed; Like this,, constantly take away the moisture in the base substrate, make to reach the final purpose that base substrate is dried by base substrate (product is different, and the cycle is different) in a rational cycle through continuous hot air circulation and in good time hydrofuge.This kind method has effectively overcome steam and has added hot-air through heat exchanger and carry out the low efficiency of dry run and the drawbacks such as uncontrollability of humidity; Thereby shortened arid cycle; Improved the heat energy utilization rate, improved dry qualification rate, drying cost is reduced significantly.
The above; It only is the preferred embodiment of the utility model; Be not that the utility model is done any restriction; Everyly any simple modification that above embodiment did, change and equivalent structure are changed, all still belong in the protection domain of the utility model technical scheme according to the utility model technical spirit.