CN202184957U - Double-channel high-efficiency gelatin sterilizing system - Google Patents
Double-channel high-efficiency gelatin sterilizing system Download PDFInfo
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- CN202184957U CN202184957U CN2011203005827U CN201120300582U CN202184957U CN 202184957 U CN202184957 U CN 202184957U CN 2011203005827 U CN2011203005827 U CN 2011203005827U CN 201120300582 U CN201120300582 U CN 201120300582U CN 202184957 U CN202184957 U CN 202184957U
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Abstract
The utility model relates to a double-channel high-efficiency gelatin sterilizing system, which comprises a double-channel gelatin sterilizer, a sterilization vacuum separating room and a gelatin liquid freezing forming machine. One end of the double-channel gelatin sterilizer is connected with a U-shaped sterilizing tube, the sterilization vacuum separating room is connected to one side of the tail end of the U-shaped sterilizing tube, the sterilization vacuum separating room is respectively connected with a sterilization condensation room and a sterilization gelatin outlet pump, the sterilization condensation room is respectively connected with a sterilization cooling tower, a sterilization condensation pump and a sterilization vacuum pump, the sterilization gelatin outlet pump is further connected with the gelatin liquid freezing forming machine, a hydraulic swing type feeding groove is disposed below the gelatin liquid freezing forming machine, a long-net dryer is arranged below the hydraulic swing type feeding groove, a recycling cylinder is disposed on the left of the long-net dryer, and a recycling pump is arranged at the bottom end of the recycling cylinder. The double-channel high-efficiency gelatin sterilizing system has the advantages that the jelly strength and the viscosity of the gelatin cannot be destroyed assuredly, comprehensive sterilization success rate of the system achieves 98% at least, spore sterilization success rate achieves 100%, an integral sterilization process only takes about seven seconds, and the integral automatic control degree of the system is high.
Description
Technical field
This utility model relates to the sterilized system of a kind of bilateral gelatin.
Background technology
Gelatin product receives the restriction of sterilising conditions; When sterilization, can not control the index bacterial number effectively; The gram positive bacteria that is present in the gelatin product is a kind of spore; Extensively be present in the netted hole of water, soil of the Nature and the raw material Os Bovis seu Bubali skeletal grain that our use, heat-resisting, be that a very big quality threatens to top grade with gelatin.
The tradition steriliser is the single hose sterilization, and structure and configuration are simpler, and the internal mixer design is unreasonable, and sterilization effect is not good yet, and controls comparatively very complicated, and is wayward.The shortcoming of tradition disinfection system is mainly reflected in: sterilising temp is unstable; Low when time thes be high, fluctuation between 100 ~ 178 ℃, steam mixes the back pressure transient with glue simultaneously; From pressure curve analysis; It fluctuates between 0.35 ~ 0.65 Mpa usually because the instability of pressure, then breather check valve frequently closed and open between perseveration; Thereby bring great puzzlement for the quality of our product, occur thermoduric bacteria quantity often and exceed standard, produce quality problems such as insoluble gelatin, the jelly intensity of destroying gelatin product, viscosity; And use traditional steriliser that heat-stable pityrosporion ovale is sterilized success rate only about 50%.
The utility model content
The purpose of this utility model provides the sterilized system of a kind of bilateral gelatin, to overcome the deficiency of the above-mentioned aspect of prior art.
The purpose of this utility model is to realize through following technical scheme:
The sterilized system of a kind of bilateral gelatin comprises bilateral gelatin road steriliser, sterilization vacuum separation chamber and glue freeze forming machine, and said bilateral gelatin road steriliser comprises two identical and be interconnected sterilization pipelines; This sterilization pipeline is made up of check-valves, first passage blender, second channel blender and threeway; The check-valves two ends are equipped with O type cushion rubber and are connected with pipe movable, and the right side of check-valves is provided with threeway, and the right-hand member of threeway also is provided with O type cushion rubber and is connected with pipe movable; Be provided with one blender and two road blenders in the threeway; Two or three crosses another pipeline all interconnects, and this pipeline middle part connects into plastic pipe, goes into pressure transducer is housed on the plastic pipe; Go into plastic pipe connection sterilization and advance the glue pump, sterilization is advanced the glue pump and is provided with dense glue basin; One end of bilateral gelatin road steriliser connects steam stop; Steam stop connects the vapor filter that has bypass valve, and the vapor filter two ends are equipped with Pressure gauge, and the other end of vapor filter connects steam control valve and steam cock valve in order; The other end of bilateral gelatin road steriliser connects sterilization U type pipe; The end of sterilization U type pipe is provided with the pressurize angle valve, and the terminal side of sterilization U type pipe is provided with temperature sensor, and the terminal opposite side of sterilization U type pipe connects sterilization vacuum separation chamber; Said sterilization vacuum separation chamber connects sterilization condensation chamber and sterilization plastic emitting pump respectively, and the sterilization condensation chamber connects sterilization cooling tower, sterilization condenser pump and sterilization vacuum pump respectively, and sterilization plastic emitting pump also connects glue freeze forming machine; Glue freeze forming machine below is provided with hydraulic pressure pendulum-type feeding trough; Hydraulic pressure pendulum-type feeding trough is provided with hopper, and the hopper bottom connects the material pipe of inclination, and this material pipe below is provided with Fourdrinier type drying machine; The Fourdrinier type drying machine left side is provided with the recovery cylinder, reclaims the cylinder bottom end and is provided with the recovery pump.
Said steam control valve is all communicated by letter with digital display controller with temperature sensor and is connected.
Go into the glue angle valve and all communicate by letter with pressure controller with pressure transducer and be connected said separation chamber.
Said temperature sensor is communicated by letter with temperature controller with hydraulic pressure pendulum-type feeding trough and is connected.
The beneficial effect of this utility model is:
1, in temperature control, this utility model can steadily be controlled at sterilising temp between 138 ~ 141 ℃, has guaranteed that jelly intensity, the viscosity of gelatin is not destroyed, and realizes the purpose of sterilization.
2, in pressure control, this utility model can be controlled at pressure between 0.48 ~ 0.52Mpa, and from pressure curve analysis, steam mixes back pressure with glue highly stable, and its curve is linearly, and breather check valve does not have frequent movement.
3, on sterilization effect, the new comprehensive sterilization success rate of this utility model pityrosporion ovale sterilization success rate is reached 100%, and whole sterilization process only needs about 7 seconds more than 98%.
4, this utility model has also increased warm partially retracting device; When steam carries accident to stop or when sterilization temperature is lower than setting value (less than 138 ℃); The temperature sensor meeting feeds back recovery command automatically, and when reaching predetermined delay time (preset 30 seconds), hydraulic pressure waves to turn to automatically and reclaims mouth; Having guaranteed not meet the requirements of the process product can reclaim automatically, guarantees the quality of final products.
5, this utility model structurally be designed to removable, with the cleaning and sterilizing that makes things convenient for assembly and daily maintenance; Before the sterilization steam inlet, installed vapor filter additional, adopted the vapor filter of 316L rustless steel 5 μ that steam is filtered, the dirty grain of prevention steam conveying pipe, the dual physics cleanliness factor of having guaranteed steam.
6, traditional relatively disinfection system; This utility model integral self-control degree is high; Several big automatic control modules have been increased; Realized automatic controls such as moisture separation in sterilization, confession glue, sterilising temp control, the glue, plastic emitting, warm partially recovery automatically, avoided because of factor affecting sterilization effects such as human error or operator proficiency differences.
Description of drawings
According to accompanying drawing this utility model is done further explain below.
Fig. 1 is the process chart of the sterilized system of the described bilateral gelatin of this utility model embodiment;
Fig. 2 is the structural representation of bilateral gelatin road steriliser in the sterilized system of the described bilateral gelatin of this utility model embodiment;
Fig. 3 is the explosive view of the interior sterilization of bilateral gelatin road steriliser pipeline in the sterilized system of the described bilateral gelatin of this utility model embodiment.
Among the figure:
1, bilateral gelatin road steriliser; 1.1, check-valves; 1.2, the first passage blender; 1.3, the second channel blender; 1.4, threeway; 1.5, O type cushion rubber; 1.6, go into plastic pipe; 2, sterilization vacuum separation chamber; 3, glue freeze forming machine; 4, pressure transducer; 5, the glue pump is advanced in sterilization; 6, dense glue basin; 7, steam stop; 8, vapor filter; 9, Pressure gauge; 10, steam control valve; 11, steam cock valve; 12, sterilization U type pipe; 13, pressurize angle valve; 14, temperature sensor; 15, sterilization condensation chamber; 16, sterilization plastic emitting pump; 17, sterilization cooling tower; 18, sterilization condenser pump; 19, sterilization vacuum pump; 20, Fourdrinier type drying machine; 21, reclaim cylinder; 22, reclaim pump; 23, digital display controller; 24, pressure controller; 25, temperature controller; 26, hydraulic pressure pendulum-type feeding trough; 27, bypass valve.
The specific embodiment
Shown in Fig. 1-3; The sterilized system of the described a kind of bilateral gelatin of this utility model embodiment comprises bilateral gelatin road steriliser 1, sterilization vacuum separation chamber 2 and glue freeze forming machine 3, and said bilateral gelatin road steriliser 1 comprises two identical and be interconnected sterilization pipelines; This sterilization pipeline is made up of check-valves 1.1, first passage blender 1.2, second channel blender 1.3 and threeway 1.4; Check-valves 1.1 two ends are equipped with O type cushion rubber 1.5 and are connected with pipe movable, and the right side of check-valves 1.1 is provided with threeway 1.4, and the right-hand member of threeway 1.4 also is provided with O type cushion rubber 1.5 and is connected with pipe movable; Be provided with first passage blender 1.2 and second channel blender 1.3 in the threeway 1.4; Two threeways 1.4 interconnect through another pipeline, and this pipeline middle part connects into plastic pipe 1.6, goes into pressure transducer 4 is housed on the plastic pipe 1.6; Go into plastic pipe 1.6 connection sterilizations and advance glue pump 5, sterilization is advanced glue pump 5 and is provided with dense glue basin 6; One end of bilateral gelatin road steriliser 1 connects steam stop 7; Steam stop 7 connects vapor filter 8; Vapor filter 8 two ends are equipped with Pressure gauge 9, and vapor filter 8 is connected in parallel with bypass valve 27, and the other end of vapor filter 8 connects steam control valve 10 and steam cock valve 11 in order; The other end of bilateral gelatin road steriliser 1 connects sterilization U type pipe 12; The end of sterilization U type pipe 12 is provided with pressurize angle valve 13, and sterilization U type pipe 12 terminal sides are provided with temperature sensor 14, and sterilization U type pipe 12 terminal opposite sides connect sterilization vacuum separation chamber 2; Said sterilization vacuum separation chamber 2 connects sterilization condensation chamber 15 and sterilization plastic emitting pump 16 respectively; Sterilization condensation chamber 15 connects sterilization cooling tower 17, sterilization condenser pump 18 and sterilization vacuum pump 19 respectively; Sterilization plastic emitting pump 16 connects glue freeze forming machine 3, and glue freeze forming machine 3 belows are provided with hydraulic pressure pendulum-type feeding trough 26, and hydraulic pressure pendulum-type feeding trough 26 belows are provided with Fourdrinier type drying machine 20; Fourdrinier type drying machine 20 left sides are provided with reclaims cylinder 21, reclaims cylinder 21 bottoms and is provided with recovery pump 22.Said steam control valve 10 all is connected with digital display controller 23 communications with temperature sensor 14.Said pressurize angle valve 13 all is connected with pressure controller 24 communications with pressure transducer 4.Said temperature sensor 14 is connected with temperature controller 25 communications with hydraulic pressure pendulum-type feeding trough 26.
The sterilization principle of the sterilized system of the described bilateral gelatin of this utility model embodiment: the steam upstream end of steriliser 1 feeds 0.8MPa, the saturated vapor more than 175 ℃ in bilateral gelatin road, treats that the another port of germ-resistant glue steriliser 1 from bilateral gelatin road feeds; Glue is mixed for 1.2 li with the first passage blender of steam at sterilizer; Glue pump 5 successively advances along with sterilizing; Glue and steam get into second channel blender 1.3; This moment, glue fully mixed with steam under the effect of twice blender, and bulk temperature can evenly reach between 138-141 ℃; Under this constant high temperature and pressure, get into sterilization vacuum separation chamber 2 through sterilization U type pipe 12 (about about 6 seconds), accomplish sterilization; Glue and steam can continue evenly to pass through disinfection system, thereby realize the efficient extinction of antibacterial, improve the qualification rate of product.
For guaranteeing to continue balance, the glue that gets into bilateral gelatin road steriliser 1 adopts wealthy family; For guaranteeing effective successful antibacterial, going into pressure transducer 4 is housed on the plastic pipe 1.6, the steam control valve 10 and the glue pump 5 of sterilizing are carried out automatic control; For preventing to influence the quality of product, the vapor filter 8 of 316L rustless steel 5 μ has been installed in the 0.8MPa jet chimney simultaneously, guaranteed clean quality of steam.
During concrete the use, should notice observing that vapor filter 8 front and back pressure reduction should < 0.1mpa when this scope, should not split out cleaning.
The operation principle of this utility model: glue advances glue pump 5 through sterilization and delivers into bilateral gelatin road steriliser 1 in dense glue basin 6; 8kg, 175 ℃ saturated dry saturated steam get into 5 μ rustless steel vapor filters 8 through steam stop 7 and steam control valve 10; Steam after filtering gets into the check-valves 1.1 in the bilateral gelatin road steriliser 1; This moment, steam divided two-way in blender, to mix with glue, merged into one the tunnel by two-way again and got into jointly in the sterilization U type pipe 12; Make mixing temperature remain on 138-141 ℃ through sterilization U type pipe 12, whole sterilization process was about about 7 seconds; Get into pressurize angle valve 13 again; Glue vapour mixture is 2 inlets through trumpet-shaped sterilization vacuum separation chamber, and is with vaporific entering sterilization vacuum separation chamber 2, different with the proportion of steam because of glue under the environment of negative pressure then; Steam is on the gaseous state edge with vaporific; Glue is heavy toward the below to make the two be able to separate, and it is temperature required that glue temperature is reduced to technology rapidly under the environment of condenser system and vacuum, and what condenser adopted is board-like stainless heat exchanger; After separating, lower the temperature in the vacuum separation chamber 2 of sterilizing, to carry and entering glue freeze forming machine 3 by sterilization plastic emitting pump 5, gelatin falls into hydraulic pressure pendulum-type feeding trough 26 into strips, all carries out drying 20 to fall into the fourdrinier wire drying at last; After steam control valve 10 relies on and is installed in sterilization U type pipe 12, the adjusting that temperature sensor 14 is carried out its open degree; Pressurize angle valve 13 angle valves are to rely on to be installed in to get into to go into pressure transducer 4 on the plastic pipe 1.6 to the adjusting of its open degree before the bilateral gelatin road steriliser 1; Carry accident to stop or being lower than setting value (< 138 ℃) in the time of 30 seconds when sterilization temperature when steam, sterilization plastic emitting temperature sensor 14 can feed back recovery command automatically, and hydraulic pressure pendulum-type feeding trough 26 can turn to automatically and reclaim mouth simultaneously.
The vapour source part mainly comprises three aspects:
Boiler feed water: the water source is first to be filtered filter and handles through husky filter, carbon, adopts the filtering ionized water of zwitterion post again, supplies the water source of steam as boiler;
Steam is carried: 0.8 Mpa, 75 ℃ voltage stabilizing dry saturated steam, use independent jet chimney to carry, as the special-purpose vapour source of sterilization;
Steam filtration: adopt 8 pairs of steam of vapor filter of 316L rustless steel 5 μ to filter before getting into bilateral gelatin road steriliser 1, prevent the dirty grain of steam conveying pipe, guarantee the physics cleanliness factor of steam.
Glue filters, concentrates and adopt sterilization to advance glue pump 5 through multiple tracks and is transported in the bilateral gelatin road steriliser 1, and glue pump 5 is advanced in sterilization must can provide the constant compression force glue to supply with, and ability can free adjustment pressure, flow and seriality.
This utility model is not limited to above-mentioned preferred forms; Anyone can draw other various forms of products under the enlightenment of this utility model; No matter but on its shape or structure, do any variation; Every have identical with a application or akin technical scheme, all drops within the protection domain of this utility model.
Claims (4)
1. sterilized system of bilateral gelatin; Comprise bilateral gelatin road steriliser (1), sterilization vacuum separation chamber (2) and glue freeze forming machine (3); It is characterized in that: said bilateral gelatin road steriliser (1) comprises two identical and be interconnected sterilization pipelines; This sterilization pipeline is made up of check-valves (1.1), first passage blender (1.2), second channel blender (1.3) and threeway (1.4); The right side of check-valves (1.1) is provided with threeway (1.4), is provided with first passage blender (1.2) and second channel blender (1.3) in the threeway (1.4); Two threeways (1.4) interconnect through pipeline; This pipeline middle part connects into plastic pipe (1.6); Go into pressure transducer (4) is housed on the plastic pipe (1.6), go into plastic pipe (1.6) connection sterilization and advance glue pump (5), sterilization is advanced glue pump (5) and is provided with dense glue basin (6); One end of bilateral gelatin road steriliser (1) connects steam stop (7); Steam stop (7) connects vapor filter (8); Vapor filter (8) two ends are equipped with Pressure gauge (9); Vapor filter (8) is connected in parallel with bypass valve (27), and the other end of vapor filter (8) connects steam control valve (10) and steam cock valve (11) in order; The other end of bilateral gelatin road steriliser (1) connects sterilization U type pipe (12); The end of sterilization U type pipe (12) is provided with pressurize angle valve (13); The terminal side of sterilization U type pipe (12) is provided with temperature sensor (14), and the terminal opposite side of sterilization U type pipe (12) connects sterilization vacuum separation chamber (2); Sterilization vacuum separation chamber (2) connects sterilization condensation chamber (15) and sterilization plastic emitting pump (16) respectively; Sterilization condensation chamber (15) connects sterilization cooling tower (17), sterilization condenser pump (18) and sterilization vacuum pump (19) respectively; Sterilization plastic emitting pump (16) connects glue freeze forming machine (3); Glue freeze forming machine (3) below is provided with hydraulic pressure pendulum-type feeding trough (26); Hydraulic pressure pendulum-type feeding trough (26) below is provided with Fourdrinier type drying machine (20), and Fourdrinier type drying machine (20) left side is provided with reclaims cylinder (21), reclaims cylinder (21) bottom and is provided with recovery pump (22).
2. the sterilized system of bilateral gelatin according to claim 1 is characterized in that: said steam control valve (10) all is connected with digital display controller (23) communication with temperature sensor (14).
3. the sterilized system of bilateral gelatin according to claim 1 is characterized in that: said pressurize angle valve (13) all is connected with pressure controller (24) communication with pressure transducer (4).
4. according to each sterilized system of described bilateral gelatin of claim 1-3, it is characterized in that: said temperature sensor (14) is connected with temperature controller (25) communication with hydraulic pressure pendulum-type feeding trough (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203005827U CN202184957U (en) | 2011-08-18 | 2011-08-18 | Double-channel high-efficiency gelatin sterilizing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203005827U CN202184957U (en) | 2011-08-18 | 2011-08-18 | Double-channel high-efficiency gelatin sterilizing system |
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| Publication Number | Publication Date |
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| CN202184957U true CN202184957U (en) | 2012-04-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011203005827U Expired - Fee Related CN202184957U (en) | 2011-08-18 | 2011-08-18 | Double-channel high-efficiency gelatin sterilizing system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103301489A (en) * | 2013-06-14 | 2013-09-18 | 宁夏鑫浩源明胶有限公司 | Instant sterilization device in gelatin production process |
| CN110403057A (en) * | 2019-08-14 | 2019-11-05 | 陈蜀乔 | A kind of novel edible manufacturing of gelatin technique and process units |
-
2011
- 2011-08-18 CN CN2011203005827U patent/CN202184957U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103301489A (en) * | 2013-06-14 | 2013-09-18 | 宁夏鑫浩源明胶有限公司 | Instant sterilization device in gelatin production process |
| CN110403057A (en) * | 2019-08-14 | 2019-11-05 | 陈蜀乔 | A kind of novel edible manufacturing of gelatin technique and process units |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20151223 Address after: Pingyang County in Zhejiang province 325400 money Wenzhou City Cang Zhen Mei Pu Road No. 1 Patentee after: Sobel France S. A. S. Address before: 529300, 68, Chong Chong Street, three port district, Jiangmen, Guangdong, Kaiping Patentee before: Rossello (Guangdong) gelatin Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120411 Termination date: 20170818 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |