CN202170188U - Mechanism for replacing flaky coiled material automatically - Google Patents
Mechanism for replacing flaky coiled material automatically Download PDFInfo
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- CN202170188U CN202170188U CN2011200190686U CN201120019068U CN202170188U CN 202170188 U CN202170188 U CN 202170188U CN 2011200190686 U CN2011200190686 U CN 2011200190686U CN 201120019068 U CN201120019068 U CN 201120019068U CN 202170188 U CN202170188 U CN 202170188U
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- cutting knife
- running roller
- loading plate
- reloads
- replacing
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Abstract
The utility model relates to the technical field of coiling equipment, in particular to a mechanism for replacing a flaky coiled material automatically. The mechanism for replacing the flaky coiled material automatically comprises material replacing executive devices which are positioned at the left side and the left side and oppositely arranged and a discharge detecting sensor which is used for detecting whether materials are going to be used up, wherein each material replacing executive device comprises a material bearing plate, a roller fixing frame, material replacing rollers, a driving device, a cutting knife device, a material pressing device and a spare material detecting sensor; the roller fixing frame is connected with the material bearing plate through the driving device; and the material replacing rollers of the two material replacing executive devices are arranged face to face. In the coiling process, the mechanism for replacing the flaky coiled material automatically can manually prepare a next coiled material on another coiled material hanging shaft while coiling, so that a machine is not required to be stopped for the manual material replacement, the working time is effectively used, the material replacing time is short, materials are saved, and the production efficiency is improved.
Description
Technical field:
The utility model relates to the winding apparatus technical field; Refer in particular to the automatic refueling agency of sheet coiled material; Be a kind of machine, photoelectricity, depressed closed loop control system of closing; It is by opto-electronic pickup detect, PLC control, cylinder drives the mechanical part action, when reloading automatically and tension control system carry out a kind of mechanical mechanism from running-fit, action.
Background technology:
In the last few years, along with continuous development of society and human cost improve constantly, labour intensity also need progressively weaken.In order to reduce the production cost, to enhance productivity, pollution-free, automation, intelligentized production facilities more and more receive the favor of vast manufacturer.In society now, winding process and The Application of Technology more and more widely, as: little in the IC of several mm wides only the coiling of the electric core of components and parts such as electric capacity, arrive several meters to tens meters wide rolling of paper greatly; Be as thin as the coiling of several micron copper foils, aluminium foil, the coiling of thick rolled steel plate to several centimetres even tens centimetres.Nowadays, more and more to the demand of the especially full-automatic up-coiler of up-coiler in many production fields, also increasingly high to the requirement of its production efficiency.This just requires up-coiler in stability, the excellent rate of product, improves constantly its winding efficiency, and also the inevitable requirement up-coiler reduces unnecessary floor time as far as possible.But existing up-coiler can't be realized reloading automatically; The manual then material of changing be need shut down when reloading, in the process of producing product in a lot of fields, 10% even above time that coiled strip has occupied its operation production process manually changed; Greatly reduce production efficiency; Influenced the normal realization of equipment capacity, wasted human and material resources and financial resources, this just makes manufacturer more and more urgent to reload the automatically demand of function of equipment.
The utility model content:
The purpose of the utility model is exactly the deficiency that exists to prior art and provide a kind of and can reload automatically, reload the short automatic refueling agency of sheet coiled material of time; Its automation control mechanism for combining parts such as mechanical part, opto-electronic pickup, PLC, gas control parts to cooperatively interact; Mainly solving and have the difficulty of reloading in the lithium ion battery cell winding process now, reload, holding time is long, reload waste material and the low problem of production efficiency, also can be used for reloading automatically of other coiling fields and thin type sheet coiled material.
To achieve these goals, the technical scheme of the utility model employing is:
The automatic refueling agency of sheet coiled material; It includes and lays respectively at the left and right sides and the executive device that reloads that is oppositely arranged, is used to detect the blowing detecting sensor whether material soon finishes; Each executive device that reloads includes material loading plate, running roller fixed mount, be connected the running roller that reloads on the running roller fixed mount, the actuating device of the running roller sway that promotes to reload, be positioned at the running roller below of reloading cutter, be positioned at material loading plate top the material pinch device, be used to detect the detecting sensor of getting the raw materials ready of the situation of getting the raw materials ready; Be connected through actuating device between running roller fixed mount and the material loading plate; The running roller that reloads of two executive devices that reload is provided with in opposite directions; The detecting sensor of getting the raw materials ready is positioned at material loading plate top, and the blowing detecting sensor is positioned at the running roller discharging opening place of reloading.Whether soon the blowing detecting sensor is mainly used in and detects material end; It requires the supplied materials coiled strip in last measured length of core, can provide sensor and accurately judges the fast signal that finishes of material; After the blowing detecting sensor detects material end sign; Send signal to PLC, inform that this coiled strip runs low, need reload.Reload about the detecting sensor of getting the raw materials ready is used for the detecting situation of getting the raw materials ready of executive device; Normal if get the raw materials ready; After receiving the order of reloading of PLC, the executive device that reloads then can automatically perform and reload, and in case detect the mal of getting the raw materials ready; Equipment is change of lap automatically not just, and provides the coiled strip uncompleted prompting that finishes soon, gets the raw materials ready.
As a kind of improvement of the automatic refueling agency of the utility model sheet coiled material, said actuating device is cylinder or motor, is preferably cylinder.
As a kind of improvement of the automatic refueling agency of the utility model sheet coiled material, pass through running roller guiding mechanism sliding block joint between said running roller fixed mount and the material loading plate.
As a kind of improvement of the automatic refueling agency of the utility model sheet coiled material, said cutter includes the cutting knife cylinder that is arranged on the material loading plate, the cutting knife that reloads that is arranged on cutting knife cylinder mouth.
As a kind of improvement of the automatic refueling agency of the utility model sheet coiled material, the said cutting knife that reloads is inclined-plane cutting knife, sawtooth pattern cutting knife or is fixed on the portable cutting knife on the Rodless cylinder.Whole cutter mechanism also can be the slip cutting type mechanism that is made up of or more than one cylinder.
A kind of improvement as the automatic refueling agency of the utility model sheet coiled material; Said cutter also includes cutting knife baffle plate, cutting knife guiding mechanism; The cutting knife cylinder is arranged on the material loading plate through the cutting knife baffle plate, and the cutting knife that reloads is through cutting knife guiding mechanism and cutting knife baffle plate sliding block joint.
As a kind of improvement of the automatic refueling agency of the utility model sheet coiled material, said material pinch device includes the material clamping cylinder, is arranged on the material compact heap of material clamping cylinder mouth.
A kind of improvement as the automatic refueling agency of the utility model sheet coiled material; Said material pinch device also includes material and compresses loading plate, is arranged on the material that material compresses on the loading plate and compresses guiding mechanism; The material clamping cylinder is arranged on material and compresses on the loading plate, and the material compact heap compresses guiding mechanism through material and is slidingly connected at material and compresses on the loading plate.
As a kind of improvement of the automatic refueling agency of the utility model sheet coiled material, said blowing detecting sensor is reflection sensor or correlation sensor with the detecting sensor of getting the raw materials ready.
It all can be guide rod and sleeve combination structure or line slideway and slide block unitized construction that running roller guiding mechanism, cutting knife guiding mechanism and material compress guiding mechanism; Some auxiliary baffle plates can be installed as required additional, also some auxiliary blocks can be deleted as the case may be.
The utility model can be used for the sutomatic winding machine of electric core of lithium ion power battery, also can be used for the sutomatic winding machine of other battery battery core, cond, paper, cloth etc., can also be used for reloading automatically of other thin type sheet coiled strip.
The utility model beneficial effect is: it includes and lays respectively at the left and right sides and the executive device that reloads that is oppositely arranged, be used to detect the blowing detecting sensor whether material soon finishes, and each executive device that reloads includes material loading plate, running roller fixed mount, the running roller that reloads, actuating device, cutter, material pinch device, the detecting sensor of getting the raw materials ready, and is connected through actuating device between running roller fixed mount and the material loading plate; The running roller that reloads of two executive devices that reload is provided with in opposite directions; In the process of reloading automatically, when the blowing detecting sensor detects the material end signal, transmit signal and give PLC; The actuating device of two executive devices that reload drives two running rollers that reload respectively and clamps two sheet materials; The left side cutter cuts off the material on the left side then, and two running rollers that reload slowly reverse in company with material, are bonded together two sheet materials up to double faced adhesive tape; The running roller that reloads is then return; The right side running roller that reloads keeps the state stretch out, so far, and the completion of reloading automatically; In the process of reeling, on one side the utility model can be reeled,, need not shut down defensive position and move material Yi Bian manually on another coiled strip hanging scroll, get next coiled strip ready, effectively utilize work-hours, the time of reloading is short, saving in material and enhancing productivity; If the mal that reloads occurs, equipment can be reported to the police and shut down, and is safe and reliable in the process of reloading simultaneously.
Description of drawings:
Fig. 1 is reload the automatically action scheme drawing of process of the utility model.
Fig. 2 is the structural representation of the automatic refueling agency of the utility model sheet coiled material.
Fig. 3 unreels the position view of part in whole reel system for the utility model.
The specific embodiment:
Below in conjunction with accompanying drawing the utility model is further described:
See also shown in Fig. 1～3; The automatic refueling agency 10 of the utility model sheet coiled material comprises: lay respectively at the left and right sides and the executive device that reloads that is oppositely arranged, be used to detect the blowing detecting sensor 1 whether material soon finishes; Each executive device that reloads includes material loading plate 2, running roller fixed mount 3, be connected the running roller 4 that reloads on the running roller fixed mount 3, the actuating device 5 of running roller 4 sway that promote to reload, be positioned at running roller 4 belows of reloading cutter 6, be positioned at material loading plate 2 tops material pinch device 7, be used to detect the detecting sensor 8 of getting the raw materials ready of the situation of getting the raw materials ready; Be connected through actuating device 5 between running roller fixed mount 3 and the material loading plate 2; The running roller 4 that reloads of two executive devices that reload is provided with in opposite directions; The detecting sensor of getting the raw materials ready 8 is positioned at material loading plate 2 tops, and blowing detecting sensor 1 is positioned at the running roller 4 discharging opening places of reloading.Blowing detecting sensor 1 is reflection sensor or correlation sensor with the detecting sensor 8 of getting the raw materials ready.
Actuating device 5 is cylinder or motor, passes through running roller guiding mechanism 9 sliding block joints between running roller fixed mount 3 and the material loading plate 2.
Cutter 6 includes the cutting knife cylinder 61 that is arranged on the material loading plate 2, the cutting knife 62 that reloads, cutting knife baffle plate 63, the cutting knife guiding mechanism 64 that is arranged on cutting knife cylinder 61 mouths; Cutting knife cylinder 61 is arranged on the material loading plate 2 through cutting knife baffle plate 63, and the cutting knife 62 that reloads is through cutting knife guiding mechanism 64 and cutting knife baffle plate 63 sliding block joints.The cutting knife 62 that reloads is inclined-plane cutting knife, sawtooth pattern cutting knife or is fixed on the portable cutting knife on the Rodless cylinder.
Material compact heap 72, the material that material pinch device 7 includes material clamping cylinder 71, be arranged on material clamping cylinder 71 mouths compress loading plate 73, be arranged on the material that material compresses on the loading plate 73 compresses guiding mechanism 74; Material clamping cylinder 71 is arranged on material and compresses on the loading plate 73, and material compact heap 72 compresses guiding mechanism 74 through material and is slidingly connected at material and compresses on the loading plate 73.
See shown in Figure 1ly, in the process of reloading automatically, the position of material before use up only need be done a simple identification or directly reserve one section and got final product with the normal different material of material; When blowing detecting sensor 1 detects the material end signal, transmit signal and give PLC, the actuating device 5 of two executive devices that reload drives two running rollers 4 that reload respectively and clamps two sheet materials; Left side cutter 6 cuts off reload running roller 4 of left material 50, two and slowly reverses in company with material then, is bonded together left material 50, right material 60 up to double faced adhesive tape 11; The running roller 4 that reloads is then return; Reload running roller 4 of right side keeps the state that stretches out, so far, and the completion of reloading automatically.
See shown in Figure 2; Suppose that the material on the left coiled strip hanging scroll 20 this moment will use up, and loaded onto material to be changed on the right coiled strip hanging scroll 30, its process action that specifically reloads is: normally unreel in the process at left hanging scroll; When blowing detecting sensor 1 detects material end signal (the special end marker that stick on the Copper Foil of not filming on like the anode and cathode pole piece of filming continuously, aluminium foil or material surface); Transmit signal and give PLC, inform that the material on the left coiled strip hanging scroll 20 has run low, need reload; Then PLC sends the order that suspends action and shows that material will finish, and need reload.If the right side detecting sensor 8 of getting the raw materials ready detected right coiled strip hanging scroll 30 materials to be changed and got ready this moment; PLC just sends instruction so; After left side coiled strip hanging scroll 20 continues to unreel certain-length, stop the action of left coiled strip hanging scroll 20, and open the holding function of right material hanging scroll 30.Meanwhile, 5 actions of right actuating device promote right side running roller 4 reaches of reloading.At this moment, right coiled strip hanging scroll 30 can unreel according to the reload stroke of running roller 4 of the right side, clamps two sheet materials until left side running roller 4 and the right side running roller 4 that reloads that reloads.Left-hand tool cylinder 61 actions then promote a left side and reload cutting knife 62 left material 50 cut-outs, and simultaneously, right material 60 clamping cylinders 71 drive right material 60 compact heaps 72 and return, and discharge its fixing, pressuring action to the material on the right refueling agency.Right material 60 clamping cylinders 71 are return the signal of returning to completion of PLC when finishing; PLC then send instruction let right coiled strip hanging scroll 30 about the running roller 4 that reloads compress under the situation of material; The slow certain distance (this distance is enough to guarantee that left material 50 sticks on right material 60) of rolling, the left side running roller 4 that reloads is return then.Give signal of PLC when returning to left limit when the left side running roller 4 that reloads, informing that PLC reloads finishes, and total system can continue to have moved, and then PLC sends the instruction that system continues normal interlock.The completion of reloading automatically this moment, total time is no more than 30s.And that right coiled strip hanging scroll 30 reloads automatically is identical therewith to the operating principle of left coiled strip hanging scroll 20.
See shown in Figure 3ly, automatically refueling agency 10 is fractions in the whole reel system, and the mechanism that matches with it comprises left coiled strip hanging scroll 20, right coiled strip hanging scroll 30 and a cover tension control system 40.Before reloading automatically; Promptly after blowing detecting sensor 1 detects fast end of left coiled strip hanging scroll 20 materials of normal use; Left side coiled strip hanging scroll 20 needs to emit lentamente earlier the material of a segment length; Make the pendulum roller of tension control system 40 be near its length maxim, so that offset of the influence of the length of automatic change of lap process right-of-center in political views coiled strip hanging scroll 30 rollings to tension control system 40, material.Hence one can see that, and the process of reloading automatically is the process that cooperatively interacts and move between the mechanisms such as tension control system 40, left coiled strip hanging scroll 20, right coiled strip hanging scroll 30 and automatic refueling agency 10.
The time of reloading of the utility model is of short duration, and in the whole process of reloading, principal organ is controlled by PLC and effective, and opto-electronic pickup can feed back to PLC to coherent signal again, has so constituted a closed loop control system.Simultaneously, behind the conditions being possessed that reloads automatically, manually select the corresponding material button that " reloads automatically " also can realize reloading automatically; And the condition of reloading automatically is not when possessing, and operation and M/C all can not reload automatically automatically.When failure occurring, can provide alarm, and shut down and wait to repair when reloading automatically.The utility model intelligence and flexible, Applicable scope and application prospect are very wide.
According to the announcement and the instruction of above-mentioned specification sheets, the utility model those skilled in the art can also carry out suitable change and modification to above-mentioned embodiment.Therefore, the specific embodiment that discloses and describe above the utility model is not limited to is in the protection domain of the claim that also should fall into the utility model to some modifications and the change of the utility model.In addition, although used some specific terms in this specification sheets, these terms are explanation for ease just, the utility model is not constituted any restriction.
Claims (9)
1. the automatic refueling agency of sheet coiled material; It is characterized in that: it includes and lays respectively at the left and right sides and the executive device that reloads that is oppositely arranged, is used to detect the blowing detecting sensor whether material soon finishes; Each executive device that reloads includes material loading plate, running roller fixed mount, be connected the running roller that reloads on the running roller fixed mount, the actuating device of the running roller sway that promotes to reload, be positioned at the running roller below of reloading cutter, be positioned at material loading plate top the material pinch device, be used to detect the detecting sensor of getting the raw materials ready of the situation of getting the raw materials ready; Be connected through actuating device between running roller fixed mount and the material loading plate; The running roller that reloads of two executive devices that reload is provided with in opposite directions; The detecting sensor of getting the raw materials ready is positioned at material loading plate top, and the blowing detecting sensor is positioned at the running roller discharging opening place of reloading.
2. the automatic refueling agency of sheet coiled material according to claim 1 is characterized in that: said actuating device is cylinder or motor.
3. the automatic refueling agency of sheet coiled material according to claim 1 is characterized in that: pass through running roller guiding mechanism sliding block joint between said running roller fixed mount and the material loading plate.
4. the automatic refueling agency of sheet coiled material according to claim 1 is characterized in that: said cutter includes the cutting knife cylinder that is arranged on the material loading plate, the cutting knife that reloads that is arranged on cutting knife cylinder mouth.
5. the automatic refueling agency of sheet coiled material according to claim 4 is characterized in that: the said cutting knife that reloads is inclined-plane cutting knife, sawtooth pattern cutting knife or is fixed on the portable cutting knife on the Rodless cylinder.
6. the automatic refueling agency of sheet coiled material according to claim 4; It is characterized in that: said cutter also includes cutting knife baffle plate, cutting knife guiding mechanism; The cutting knife cylinder is arranged on the material loading plate through the cutting knife baffle plate, and the cutting knife that reloads is through cutting knife guiding mechanism and cutting knife baffle plate sliding block joint.
7. the automatic refueling agency of sheet coiled material according to claim 1 is characterized in that: said material pinch device includes the material clamping cylinder, is arranged on the material compact heap of material clamping cylinder mouth.
8. the automatic refueling agency of sheet coiled material according to claim 7; It is characterized in that: said material pinch device also includes material and compresses loading plate, is arranged on the material that material compresses on the loading plate and compresses guiding mechanism; The material clamping cylinder is arranged on material and compresses on the loading plate, and the material compact heap compresses guiding mechanism through material and is slidingly connected at material and compresses on the loading plate.
9. the automatic refueling agency of sheet coiled material according to claim 1 is characterized in that: said blowing detecting sensor is reflection sensor or correlation sensor with the detecting sensor of getting the raw materials ready.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200190686U CN202170188U (en) | 2011-01-21 | 2011-01-21 | Mechanism for replacing flaky coiled material automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200190686U CN202170188U (en) | 2011-01-21 | 2011-01-21 | Mechanism for replacing flaky coiled material automatically |
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| Publication Number | Publication Date |
|---|---|
| CN202170188U true CN202170188U (en) | 2012-03-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200190686U Expired - Lifetime CN202170188U (en) | 2011-01-21 | 2011-01-21 | Mechanism for replacing flaky coiled material automatically |
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| Country | Link |
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| CN (1) | CN202170188U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104009260A (en) * | 2013-02-25 | 2014-08-27 | 三星Sdi株式会社 | Automatic material replacing apparatus of secondary battery winding equipment |
| CN106976742A (en) * | 2017-04-19 | 2017-07-25 | 北新集团建材股份有限公司 | Plasterboard paster |
| CN108082982A (en) * | 2017-12-04 | 2018-05-29 | 蔡中良 | A kind of sheet feeding when printing machine uses |
| CN110562786A (en) * | 2019-09-30 | 2019-12-13 | 东莞市泽源机械有限公司 | Automatic device that reloads of pole piece coil stock for lithium cell |
| WO2022194121A1 (en) * | 2021-03-16 | 2022-09-22 | 东莞市雅康精密机械有限公司 | Novel automatic separator film roll-swapping apparatus |
-
2011
- 2011-01-21 CN CN2011200190686U patent/CN202170188U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104009260A (en) * | 2013-02-25 | 2014-08-27 | 三星Sdi株式会社 | Automatic material replacing apparatus of secondary battery winding equipment |
| CN104009260B (en) * | 2013-02-25 | 2017-12-15 | 三星Sdi株式会社 | The material apparatus for automatic change of secondary cell winding apparatus |
| CN106976742A (en) * | 2017-04-19 | 2017-07-25 | 北新集团建材股份有限公司 | Plasterboard paster |
| CN108082982A (en) * | 2017-12-04 | 2018-05-29 | 蔡中良 | A kind of sheet feeding when printing machine uses |
| CN108082982B (en) * | 2017-12-04 | 2019-06-11 | 山东综艺联创包装股份有限公司 | A kind of sheet feeding when printing machine uses |
| CN110562786A (en) * | 2019-09-30 | 2019-12-13 | 东莞市泽源机械有限公司 | Automatic device that reloads of pole piece coil stock for lithium cell |
| WO2022194121A1 (en) * | 2021-03-16 | 2022-09-22 | 东莞市雅康精密机械有限公司 | Novel automatic separator film roll-swapping apparatus |
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Legal Events
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120321 |
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| CX01 | Expiry of patent term |