CN202153474U - Full automatic copper foil lead wire welding back glue winding machine - Google Patents
Full automatic copper foil lead wire welding back glue winding machine Download PDFInfo
- Publication number
- CN202153474U CN202153474U CN2011202041756U CN201120204175U CN202153474U CN 202153474 U CN202153474 U CN 202153474U CN 2011202041756 U CN2011202041756 U CN 2011202041756U CN 201120204175 U CN201120204175 U CN 201120204175U CN 202153474 U CN202153474 U CN 202153474U
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- automatic
- copper foil
- gum
- full
- wire bonds
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Abstract
The utility model relates to production and winding equipment of copper foil in transformer products, in particular to a full automatic copper foil lead wire welding back glue winding machine, which structurally comprises a machine frame. A copper foil automatic conveying mechanism, an automatic welding mechanism, a copper foil cutting mechanism, a back glue mechanism, an inclined wire pressing mechanism, an automatic feeding mechanism, an automatic winding mechanism and an automatic blanking mechanism are arranged above the machine frame. The automatic blanking mechanism is connected with a finished product collecting tray, and an automatic lead wire conveying mechanism is arranged below the automatic welding structure. The copper foil automatic conveying mechanism, the automatic welding mechanism, the copper coil cutting mechanism, the back glue mechanism, the inclined wire pressing mechanism, the automatic feeding mechanism, the automatic winding mechanism, the automatic blanking mechanism and the lead wire automatic conveying mechanism are obtained through a human-machine touch screen of a control system. Compared with the prior art, the full automatic copper foil lead wire welding back glue winding machine has the advantages of being reasonable in design, simple in structure, and high in operation automatic degree, saving labor and materials, and improving production efficiency.
Description
Technical field
The utility model relates to the processing and the winding equipment of Copper Foil in the power transformer product, specifically provides a kind of full-automatic Copper Foil wire bonds gum coiling machine.
Background technology
Copper Foil is the not lock shield layer between primary and secondary around transformer, and their height is identical with winding to get final product, and mainly is the interchange boom and the clutter of the elementary induction of filtering.The processing of Copper Foil and coiling all are to adopt manual operation in the present power transformer product, and cost of labor and time cost are all than higher, and production efficiency is low.
Summary of the invention
The utility model is to above problem; A kind of full-automatic Copper Foil wire bonds gum coiling machine is provided; Its with now the manufacture craft by Copper Foil in the manually-operated transformer all change by machine operation, simultaneously, each operation is cascaded through automated control technology; Realize full-automatic production, significantly practiced thrift manual work and time.
The utility model solves the technical scheme that its technical problem adopted:
A kind of full-automatic Copper Foil wire bonds gum coiling machine; Comprise frame; The frame top is provided with Copper Foil automatic delivering mechanism, automatic welding machine structure, Copper Foil cutting mechanism, gum mechanism, skew back thread depressing mechanism, automatic feed mechanism, automatic winding mechanism and automatic blanking mechanism; Said automatic blanking mechanism connects the article of completion catch tray; Said automatic welding machine structure below is provided with the lead-in wire automatic delivering mechanism, and said Copper Foil automatic delivering mechanism, automatic welding machine structure, Copper Foil cutting mechanism, gum mechanism, skew back thread depressing mechanism, automatic feed mechanism, automatic winding mechanism, automatic blanking mechanism and lead-in wire automatic delivering mechanism are realized control through the man-machine touch-screen of control system respectively.
Skew back thread depressing mechanism both sides all are provided with the Copper Foil cutting mechanism.
The Copper Foil automatic delivering mechanism hangs up mechanism, Copper Foil clamping module and locking mechanism by Copper Foil and constitutes, and said Copper Foil hangs up mechanism and is connected through power transmission shaft and Copper Foil clamping module, and said Copper Foil clamps between module and the power transmission shaft and realizes being fastenedly connected through locking mechanism.
Copper Foil clamps module and is connected through axle by two clamps, and Copper Foil is clamped.
It is two groups or more that Copper Foil clamps module.
A kind of full-automatic Copper Foil wire bonds gum coiling machine of the utility model is by Copper Foil automatic delivering mechanism automatic transport Copper Foil.Wherein: Copper Foil hangs up mechanism to be made up of a power transmission shaft and Copper Foil clamping module, and Copper Foil clamps between module and the power transmission shaft and realizes being fastenedly connected through locking mechanism, to realize quick replacing;
Copper Foil clamps module and is connected through axle by two clamps, and Copper Foil is clamped;
Be furnished with two groups or more Copper Foil and clamp module, prepare, guarantee the quick replacing of Copper Foil to realize that the off-line Copper Foil clamps.
A kind of full-automatic Copper Foil wire bonds gum coiling machine of the utility model is by lead-in wire automatic delivering mechanism automatic transport lead-in wire and shearing lead-in wire.The lead-in wire automatic delivering mechanism is connected on the same pedestal with the lead-in wire cutting mechanism, and the action that simplifies the internal structure of an organization guarantees that the minimum range between scissors and the line sending mouth is invariable, interferes to avoid producing between scissors and the line sending mouth; Simultaneously, realize the rapid adjustment of wire length.
A kind of full-automatic Copper Foil wire bonds gum coiling machine of the utility model, by the automatic welding machine structure automatically with wire bonds to Copper Foil.
A kind of full-automatic Copper Foil wire bonds gum coiling machine of the utility model affixes to Copper Foil on the insulation gummed paper through gum mechanism.Wherein: gummed paper hangs up mechanism and comprises the quick inversion mechanism of rotating disc type, can hang two groups or more gummed paper simultaneously, reloads fast and makes the transition realizing; Gummed paper hangs up has scale on the axle, to make things convenient for the adjustment of gummed paper position; Envelope is rolled up gummed paper mechanism and is adopted positive and negative bolt arrangement, and gummed paper envelope volume width is adjusted in the realization automatic centering simultaneously, rolls up quality to guarantee envelope, and the realization fast transformation; Adopt two groups of Copper Foil guiding mechanisms, place the front and back of Copper Foil feeding roller respectively, to guarantee the accuracy of position, the Copper Foil left and right sides; Simultaneously, the Copper Foil guiding mechanism adopts positive and negative bolt arrangement, and the guiding width is adjusted in the realization automatic centering simultaneously, and realizes fast transformation.
A kind of full-automatic Copper Foil wire bonds gum coiling machine of the utility model, the lead-in wire straightening that will behind the gummed paper package, curve by the skew back thread depressing mechanism, severing lead-in wire when avoiding Copper Foil to cut.
A kind of full-automatic Copper Foil wire bonds gum coiling machine of the utility model is neatly collected by the Copper Foil that automatic adjustment neat collecting mechanism highly will cut, to save the Copper Foil finishing time of subsequent handling; And be furnished with to collect and change tool, the function of reporting to the police simultaneously when expiring automatically.
A kind of full-automatic Copper Foil wire bonds gum coiling machine of the utility model is wound to Copper Foil by the automatic winding mechanism Copper Foil of gum and collects on the volume, to make things convenient for the use of subsequent handling.Wherein: be equipped with two or more and be positioned at the axle on the same circumference, collect the rolling axle of volume as Copper Foil; These axles all can independent rotation, realizes the rolling of Copper Foil; When collection is rolled up, these axles will realize the replacement of position around circle center's axle revolution again; The replacement of position finishes, and is collected between the volume from two by cutting knife gummed paper is cut off, thereby realize continual Copper Foil rolling work, and report to the police simultaneously, reminds the staff to unload around full collection volume, the collection that more renews volume.
A kind of full-automatic Copper Foil wire bonds gum coiling machine of the utility model is wrapped by automatic winding mechanism Copper Foil coiling to the line of gum.Wherein: be equipped with two or more and be positioned at the axle on the same circumference, as the coiled spindle of line bag; These axles all can independent rotation, realizes the coiling of Copper Foil; These axles will realize the replacement of position, thereby realize the coiling of continual line bag around the axle revolution of circle center again simultaneously.
A kind of full-automatic Copper Foil wire bonds gum coiling machine of the utility model, by automatic feed mechanism will treat the coiling line wrap expect to line hold the system axle on.
A kind of full-automatic Copper Foil wire bonds gum coiling machine of the utility model, by automatic blanking mechanism will be coiling line bag hold on the system axle from line and neatly unload on the article of completion catch tray.
Above function and characteristic are controlled by a PLC control centre, by associated mechanisms completion separately.
In addition, electric resistance welding main frame and cooling water tank are positioned over the bottommost of machine, to reduce the center of gravity of entire machine.
Compared with prior art; A kind of full-automatic Copper Foil wire bonds gum coiling machine of the utility model, its with now the manufacture craft by Copper Foil in the manually-operated transformer all change by machine operation, simultaneously; Each operation is cascaded through automated control technology; Realized full-automatic production, significantly practiced thrift manual work and time, so have reasonable in design, simple in structure, operating automation degree is high, the characteristics that use manpower and material resources sparingly, enhance productivity.
Description of drawings
Fig. 1 is a kind of structural front view of full-automatic Copper Foil wire bonds gum coiling machine;
Fig. 2 is a kind of structure vertical view of full-automatic Copper Foil wire bonds gum coiling machine;
Fig. 3 is a kind of material loading, coiling and blanking part-structure sketch map of full-automatic Copper Foil wire bonds gum coiling machine;
Fig. 4 is a kind of structural front view of automatic winding mechanism of full-automatic Copper Foil wire bonds gum coiling machine;
Fig. 5 is a kind of structure vertical view of automatic winding mechanism of full-automatic Copper Foil wire bonds gum coiling machine.
Embodiment
Below in conjunction with accompanying drawing and specific embodiment a kind of full-automatic Copper Foil wire bonds gum coiling machine of the utility model is done further to describe.
Shown in accompanying drawing 1-3; A kind of full-automatic Copper Foil wire bonds gum coiling machine; Comprise frame 1; Frame 1 top is provided with Copper Foil automatic delivering mechanism 2, automatic welding machine structure 3, Copper Foil cutting mechanism 4, gum mechanism 5, skew back thread depressing mechanism 6, automatic feed mechanism 7, automatic winding mechanism 8 and automatic blanking mechanism 9; Said automatic blanking mechanism 9 connects the article of completion catch traies 10; Said automatic welding machine structure 3 belows are provided with lead-in wire automatic delivering mechanism 11, and said Copper Foil automatic delivering mechanism 2, automatic welding machine structure 3, Copper Foil cutting mechanism 4, gum mechanism 5, skew back thread depressing mechanism 6, automatic feed mechanism 7, automatic winding mechanism 8, automatic blanking mechanism 9 and lead-in wire automatic delivering mechanism 11 are realized control through the man-machine touch-screen 12 of control system respectively.
Skew back thread depressing mechanism 6 both sides all are provided with Copper Foil cutting mechanism 4.
A kind of full-automatic Copper Foil wire bonds gum coiling machine of the utility model is by Copper Foil automatic delivering mechanism 2 automatic transport Copper Foils; By lead-in wire automatic delivering mechanism 11 automatic transport lead-in wire and cut lead-in wire; By automatic welding machine structure 3 automatically with wire bonds to Copper Foil; Through gum mechanism 5 Copper Foil is affixed on the insulation gummed paper; Copper Foil by automatic adjustment neat collecting mechanism highly will cut is neatly collected.Being wound to Copper Foil by the automatic winding mechanism Copper Foil of gum collects on the volume; Wrap by automatic winding mechanism 8 Copper Foil coiling to the line of gum; To treat by automatic feed mechanism 7 that the coiling line is wrapped expects to winding mechanism 8; Neatly unload on the article of completion catch tray 10 by automatic blanking mechanism 9 coiling line bag.
Like accompanying drawing 4, shown in 5, be the automatic winding body function principle of a kind of full-automatic Copper Foil wire bonds gum coiling machine of the utility model:
At the glue core plug 14 that has four to be positioned on the same circumference on the rotating disk 13, when being positioned at the coiling position, glue core plug 14 will be realized the coiling of Copper Foil through the 15 independent rotations of rotation drive motors; These four glue core plugs 14 will be realized the replacement of four positions (going up material level, coiling position, transition position, following material level) around rotating disk 13 central shafts through 16 revolution of revolution drive motors again; Thereby realize the coiling of continual line bag.
Treat that coiling line bag is positioned on the material loading tool 17 by manual work or manipulator, will treat that through feeding manipulator the coiling line wraps material to the glue core plug 14 that is positioned at material level;
The line bag that will be positioned on the following material level plug by automatic blanking mechanism at last, neatly unloads on the article of completion catch tray 10;
Material loading, coiling, blanking are simultaneously to be carried out, and above function is controlled by a PLC control centre, by associated mechanisms separately through realizations such as stepper motor and cylinders.
Above-described embodiment, the utility model embodiment a kind of more preferably just, common variation that those skilled in the art carries out in the utility model technical scheme scope and replacement all should be included in the protection range of the utility model.
Claims (6)
1. full-automatic Copper Foil wire bonds gum coiling machine; Comprise frame; It is characterized in that; Said frame top is provided with Copper Foil automatic delivering mechanism, automatic welding machine structure, Copper Foil cutting mechanism, gum mechanism, skew back thread depressing mechanism, automatic feed mechanism, automatic winding mechanism and automatic blanking mechanism; Said automatic blanking mechanism connects the article of completion catch tray; Said automatic welding machine structure below is provided with the lead-in wire automatic delivering mechanism, and said Copper Foil automatic delivering mechanism, automatic welding machine structure, Copper Foil cutting mechanism, gum mechanism, skew back thread depressing mechanism, automatic feed mechanism, automatic winding mechanism, automatic blanking mechanism and lead-in wire automatic delivering mechanism are realized control through the man-machine touch-screen of control system respectively.
2. a kind of full-automatic Copper Foil wire bonds gum coiling machine according to claim 1 is characterized in that said skew back thread depressing mechanism both sides all are provided with the Copper Foil cutting mechanism.
3. a kind of full-automatic Copper Foil wire bonds gum coiling machine according to claim 1; It is characterized in that; Said Copper Foil automatic delivering mechanism hangs up mechanism, Copper Foil clamping module and locking mechanism by Copper Foil and constitutes; Said Copper Foil hangs up mechanism and is connected through power transmission shaft and Copper Foil clamping module, and said Copper Foil clamps between module and the power transmission shaft and realizes being fastenedly connected through locking mechanism.
4. a kind of full-automatic Copper Foil wire bonds gum coiling machine according to claim 3 is characterized in that, said Copper Foil clamps module and connected through axle by two clamps, and Copper Foil is clamped.
5. a kind of full-automatic Copper Foil wire bonds gum coiling machine according to claim 3 is characterized in that, it is two groups or more that said Copper Foil clamps module.
6. a kind of full-automatic Copper Foil wire bonds gum coiling machine according to claim 1; It is characterized in that; Said automatic winding mechanism comprises the rotating disk that is arranged on the frame; Said rotating disk is provided with four glue core plugs that are positioned on the same circumference, and said glue core plug is connected rotation drive motors and revolution drive motors respectively with rotating disk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202041756U CN202153474U (en) | 2011-06-16 | 2011-06-16 | Full automatic copper foil lead wire welding back glue winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202041756U CN202153474U (en) | 2011-06-16 | 2011-06-16 | Full automatic copper foil lead wire welding back glue winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202153474U true CN202153474U (en) | 2012-02-29 |
Family
ID=45693968
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202041756U Expired - Fee Related CN202153474U (en) | 2011-06-16 | 2011-06-16 | Full automatic copper foil lead wire welding back glue winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202153474U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113903579A (en) * | 2021-10-19 | 2022-01-07 | 东莞市鑫华翼自动化科技有限公司 | Automatic production device, method and system for transformer grounding copper foil |
| CN117373823A (en) * | 2023-12-08 | 2024-01-09 | 江西省高新超越精密电子有限公司 | Transformer processing technology and device |
-
2011
- 2011-06-16 CN CN2011202041756U patent/CN202153474U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113903579A (en) * | 2021-10-19 | 2022-01-07 | 东莞市鑫华翼自动化科技有限公司 | Automatic production device, method and system for transformer grounding copper foil |
| CN113903579B (en) * | 2021-10-19 | 2024-01-30 | 东莞市鑫华翼自动化科技有限公司 | Automatic production device, method and system for transformer grounding copper foil |
| CN117373823A (en) * | 2023-12-08 | 2024-01-09 | 江西省高新超越精密电子有限公司 | Transformer processing technology and device |
| CN117373823B (en) * | 2023-12-08 | 2024-03-05 | 江西省高新超越精密电子有限公司 | Transformer processing technology and device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120229 Termination date: 20140616 |
|
| EXPY | Termination of patent right or utility model |