CN202108950U - Chain type pin wheel transmission device - Google Patents
Chain type pin wheel transmission device Download PDFInfo
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- CN202108950U CN202108950U CN2011202060583U CN201120206058U CN202108950U CN 202108950 U CN202108950 U CN 202108950U CN 2011202060583 U CN2011202060583 U CN 2011202060583U CN 201120206058 U CN201120206058 U CN 201120206058U CN 202108950 U CN202108950 U CN 202108950U
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Abstract
A chain type pin wheel transmission device comprises a chain type pin wheel, a gear (1) and a guiding device (4), wherein the chain type pin wheel is formed by at least ten pin wheel units which are sequentially hinged with each other in series connection mode. The pin wheel units which are hinged with each other in series connection mode are arranged along the guiding device (4) to form the chain type pin wheel, and the chain type pin wheel is particularly provided with transmission pins (201) which are fixed on the pin wheel units and used for being meshed with the gear (1). The distance between every two adjacent transmission pins (201) in the chain type pin wheel is equal, and multi-section movable pin tooth transmission structures are formed between the gear (1) and the chain type pin wheel through the transmission pins (201). The chain type pin wheel transmission device breaks through a fixed model that the pin wheel must move according to a round route, enables the pin wheel in pin tooth transmission to move in an oval sealed or unsealed route formed by smoothly connecting curves with straight lines and connecting the curves with the curves in random combination sequence. The chain type pin wheel transmission device has foreseeable huge economic values and social values.
Description
Technical field
The utility model relates to the transmission structures design field, and a kind of chain type pin wheel transmission device is provided especially.
Background technique
Up to the present, in the pin tooth both domestic and external transmission, with the pin wheel of gear matched all be the fixed structure shape.It is shaped as circle in the document; Under the driving of gear, pin wheel is by fixing circular path rotation.
Edit according to Cheng Daxian; The 5th edition the 3rd volume 14-555 of " mechanical design handbook " of Chemical Industry Press; The transmission of pin tooth belongs to a kind of special shape of existing technology middle gear transmission; The gearwheel that wherein has the round pin tooth is called pin wheel (the rigid construction form of circular one), and another small gear with general gear tooth profile of tooth is referred to as gear (referring to Fig. 1, Fig. 2) usually.
Pin tooth transmission has outer gearing, interior engagement and three kinds of driving types of tooth bar engagement, during use, often with gear as driving wheel; When making driving wheel, because of being introduced into engagement, gear teeth tips reduced transmission efficiency, so seldom use with pin wheel.Because the gear teeth of pin wheel are round pins, compare with general gear have simple in structure, easy processing, cost is low, overhaul advantages such as convenient, so when replacing larger-size involute gear with it, bigger superiority is arranged.
The transmission of pin tooth is applicable to low speed, the mechanical transmission of heavy duty and the occasion of work under bad environment such as dust is many, poor lubrication.Its peripheral velocity scope is about 0.05~0.5 meter per second, but also has few cases to be below or above above-mentioned scope; Its transmission speed ratio scope is generally i=5~30.
Pin tooth transmission is widely used in the lifting transportation as transmission device, in the low speed heavy mechanical equipment of departments such as chemical industry, metallurgy, mine, and the driving mechanism of the swirl gear of hoist, pebble mill for example.
The transmission of existing pin tooth; Though its advantage is arranged; But pin wheel has limited the using scope of pin tooth transmission by the fixed mode of circular path rotation; Especially in large-scale application, limited the place layout, be unfavorable for the effective use in place and the expansion of conveying function owing to can only move circular path.
Though chain-driven of the prior art can move the path of limited non-circle, exist unsuitable too small, the unsuitable heavy duty of sprocket wheel cornerite scope and operation for a long time, transmission and impact defectives such as bigger;
People expect to obtain the transmission device that a kind of technique effect better can move multiple non-round path.
Summary of the invention
The purpose of the utility model provides the better chain type pin wheel of a kind of technique effect transmission device, and it can be applied in the curve transport path of non-circle, has better adaptability and the significant technology innovation of breaking through in the past.
The utility model provides a kind of chain type pin wheel transmission device, and (referring to Fig. 3~Fig. 5), it is characterized in that: it comprises chain type pin wheel and gear 1, guiding device 4; Said chain type pin wheel is made up of at least 10 pin wheel unit; Each pin wheel sequence of unit is connected in series, and concrete Placement is hinged; Each pin wheel unit of connecting hinged is arranged along guiding device 4 and is constituted chain type pin wheel (referring to Fig. 9);
Also specifically be provided with in the said chain type pin wheel and be fixed on the driving pin 201 that is used on the pin wheel unit with gear 1 engagement, the distance in the chain type pin wheel between adjacent per two driving pins 201 equates; Said gear 1 is through constituting the pin tooth drive mechanism of more piece activity between driving pin 201 and the chain type pin wheel.
The described chain type pin wheel of the utility model transmission device also requires the following preference of protection:
In the said chain type pin wheel, said per 1 pin wheel unit pack contains a main braces 2 and a short braces 3, is articulated and connected through driving pin 201 between said main braces 2 and the short braces 3; It is that M/N is 4~12 that said main tooth is striden the length ratio that M and short tooth stride N.Said main tooth is striden M and is referred to the distance between two driving pin 201 axis of furthest on the main braces 2; Said short tooth is striden N and is referred to the distance between two driving pin 201 axis of furthest on the short braces 3.
Stress that in chain type pin wheel transmission device it is that M/N is that 4~12 reason is that main tooth is striden length ratio that M and short tooth stride N: one of which, two upper saw pulley 206 centre distance on the main braces 2 are big more, and running precision is high more; Therefore main braces 2 needs the size that satisfies the running precision requirement; Its two, take advantage of carrier 7 corresponding main braces 2, main braces 2 should have enough main teeth stride M length with take advantage of carrier 7 to be complementary.
Connect through 1 short braces 3 between two adjacent main braces 2, the main braces 2 that is connected is articulated and connected through driving pin 201 with short braces 3 and is in the same place; Two adjacent main braces 2 can carry out relative swing each other, and the relative swing angle is that the scope of pivot angle β is-50 °~+ 50 °.
Said pivot angle β is meant the angle between the center connecting line of two driving pins 201 of furthest on center connecting line and the adjacent main braces 2 of two driving pins 201 of furthest on the main braces 2.If with one of them center connecting line as line of reference, then another center connecting line and line of reference conllinear or when parallel pivot angle β be 0 °, with line of reference angle in the clockwise direction for just, angle in the counterclockwise direction is negative.Clockwise angle occurs more in practical application, is therefore just confirming as (referring to Fig. 8).
The upper saw pulley 206 of two adjacent main braces 2 and guiding device 4 routing motions are in path of travel E, and along with the variation in path, pivot angle β is also changing, and in the motion of whole service path E, two adjacent main braces 2 have produced minimum and maximum pendulum angle β.
The main braces 2 of said formation pin wheel unit satisfies following requirement (referring to Fig. 5) with short braces 3:
1. also include following structure in the said main braces 2: stabilizer 204, stabilizer stationary axle 205, upper saw pulley 206, upper saw pulley stationary axle 207, punch holder 202 and die holder 203; Wherein:
Said punch holder 202 is flat plate with die holder 203; Belonging to the punch holder 202 of a main braces 2 and the residing plane of flat plate of die holder 203 main bodys is parallel to each other; In same main braces 2, belonging to the corresponding hole of arranging that is used to place driving pin 201 or stabilizer stationary axle 205 of punch holder 202 and die holder 203 two is coaxial line, the parallel axes in two groups of adjacent holes;
Said stabilizer 204 is fixed on the stabilizer stationary axle 205, and it is arranged between punch holder 202 and the die holder 203; Have 2 stabilizers 204 at least in each main braces 2, each stabilizer 204 is disposed in order and adjacent distance between the two equates; Belong to a main braces 2 two furthest stabilizer 204 centre distance greater than main tooth stride M 4/5ths but stride M less than main tooth;
Said upper saw pulley 206 is fixed on the main braces 2 through upper saw pulley stationary axle 207; Be furnished with 2 upper saw pulleys 206 on each main braces 2, belong between 2 upper saw pulleys 206 on the main braces 2 distance greater than main tooth stride M 4/5ths but stride M less than main tooth;
The said axis that belongs to driving pin 201, upper saw pulley stationary axle 207 and stabilizer stationary axle 205 threes on the main braces 2 is parallel to each other.
On the plane vertical with the axial direction of driving pin 201; The straight line or the circular arc that belong to the projection place of each driving pin 201 axis on the main braces 2 are driving pin distributing line D; The straight line or the circular arc that belong to the projection place of each upper saw pulley stationary axle 207 axis on the main braces 2 are upper saw pulley distributing line U, and the straight line or the circular arc that belong to the projection place of each stabilizer stationary axle 205 axis on the main braces 2 are stabilizer distributing line H; Wherein, upper saw pulley distributing line U is between driving pin distributing line D and stabilizer distributing line H; Said driving pin distributing line D, upper saw pulley distributing line U and stabilizer distributing line H satisfy one of following requirement: one of which, and the three is an isocentric circular arc; Its two, the three is the straight line that is parallel to each other.
2. said short braces 3 is made up of two small clamp plates 301 and driving pin 201;
Described two small clamp plates 301 are flat plate; The residing plane of flat plate that belongs to two small clamp plate 301 main bodys in the short braces 3 is parallel to each other; In same short braces 3, belonging to the hole that two of different small clamp plate 301 corresponding two of arranging are used to place driving pin 201 is coaxial line, the parallel axes in two groups of adjacent holes; Belonging to two small clamp plates 301 in the short braces 3 connects fixing through driving pin 201.
Driving pin 201 on the short braces 3 is by distributing with main braces 2 identical driving pin distributing line D
The function of short braces 3 is to connect main braces 2, influencing each other when isolating relative swing between connected two main braces 2 simultaneously
The quantitative range of driving pin 201 is 1~4 on the short braces 3, and its quantity is selected and related to following factor:
1. short braces 3 is hinged with two main braces 2, is provided with a driving pin 201 at least in the middle of two hinged driving pins 201 on the short braces 3 and gets into weak point braces 3 so that make the length that has two tooth pitches on the short braces 3 at least hold two main braces 2 rounded ends; 2. in simple curved path (like circular arc, ellipse, parabola), under the situation that main braces 2 is confirmed, the pivot angle β on the short braces 3 between the adjacent main braces 2 of driving pin 201 number affects, the selected pivot angle β that should make of driving pin 201 quantity is suitable on the short braces 3.
For the convenience of driving pin 201 countings, special regulation: the main braces 2 of driving pin 201 counting ownership of hinged short braces 3 on each main braces 2; And driving pin 201 countings on the short braces 3 do not comprise the driving pin 201 of hinged main braces 2; If the driving pin 201 that relates on the short braces 3 is 3, wherein 2 is the driving pin 201 of hinged main braces, and then the counting of driving pin 201 is 1.
Driving pin 201 quantity on main braces 2 and the short braces 3 are confirmed according to needs.
Said chain type pin wheel transmission device is characterized in that: in the said chain type pin wheel transmission device, also be provided with and be used to guarantee the guiding device 4 of chain type pin wheel according to path of travel E motion; Guiding device (4) is arranged along path of travel (E); Described path of travel E is the track of chain type pin wheel transmission device operation, and the path of travel E of said chain type pin wheel transmission device realizes through guiding device 4;
It is one of following several kinds that said path of travel E is specially: circle; Oval; The closed path of forming by curve and straight line, curve and the smooth connection of curve combination in any order, by the part in above-mentioned path constitute continuously but the path of not sealing (referring to Fig. 9~Figure 14).
Said guiding device 4 satisfies one of one of following requirement or the former two and the third party's combination:
One of which, guiding device 4 are two and arrange and the guide plate of equidistance between the two that along path of travel E said guiding device 4 is arranged on the bottom or the top of pin wheel unit; Minimum radius of arc is that the ratio that min. turning radius R1 and main tooth are striden M is that R1/M is greater than 1 among the path of travel E; Stress that it is that R1/M is greater than 1 its reason that min. turning radius R1 and main tooth are striden the ratio of M: the upper saw pulley 206 of pin wheel unit certainly leads to the thrust to guiding device 4 in the path of travel E of curvature changing; The size of thrust is relevant with pivot angle β with motion speed; And the little meeting of radius of turn r strengthens pivot angle β; Thrust strengthens, and makes guiding device 4 stressed increasings, is unfavorable for the stable of guiding device 4.Therefore should min. turning radius R1 be limited in the min. turning radius R1 of guiding device 4 and ratio that main tooth is striden M greater than in 1 the scope in the ordinary course of things, the radius of turn r in this ratio range can make pivot angle β in the scope that suits.
Its two, guiding device 4 is the slot type guard rails that have groove; Having the slot type guard rail of groove and the relation between the chain type pin wheel is: the upper saw pulley 206 on the main braces 2 can only move between the stile that two are evenly arranged in the slot type guard rail, thereby accomplishes leading role; Upper saw pulley 206 is arranged in the cavity that the slot type guard rail limited and can rotates around upper saw pulley stationary axle 207, its respectively with the slot type guard rail in two stiles form friction law.
Three, the relation between guiding device 4 and the chain type pin wheel is:
In the said chain type pin wheel transmission device, also be provided with away from the outside corresponding gear of the opposite side of gear 11 place in the pin wheel unit and be used to the equalizer bar 5 that guarantees that the distance between gear 1 and the pin wheel unit meets the demands; Opposite side corresponding gear 1 place in the pin wheel unit away from gear 1 also is provided with stabilizer stationary axle 205, and stabilizer stationary axle 205 is provided with the stabilizer 204 around its axis rotation; Said pin wheel unit forms rolling pair through stabilizer 204 and equalizer bar 5, and the rolling surface of contact is equalizer bar supporting surface G; The length of equalizer bar supporting surface G is greater than 2 times of stabilizer 204 centre distance of adjacent two support usefulness on the same main braces 2.
In the said chain type pin wheel transmission device, be provided with 2 stabilizers 204 at least on said each main braces 2; Require to guarantee to have at least 2 stabilizers 204 to cooperate the actual support effect when gear 1 meshes with main braces 2, so that guarantee the good transmission meshing relation between gear 1 and the pin wheel unit with equalizer bar 5.
The utility model is stressed stabilizer 204, equalizer bar supporting surface G and the requirement of relation between the two; Relevant reason is explained as follows: gear 1 can produce radial thrust when meshing with each pin wheel unit; Make the pin wheel unit that is in engagement produce radial displacement trend, this radial displacement trend must be by bearing with gear 1 relative equalizer bar 5; Equalizer bar supporting surface G through with main braces 2 on the rolling pair formed of stabilizer 204 stop the radial displacement of chain type pin wheel; In order effectively to stop radial displacement, need to have at least 2 stabilizers 204 to play the actual support effect in gear 1 and the chain type pin wheel engagement process; For these reasons, be provided with 2 stabilizers 204 at least on the main braces 2; The length of equalizer bar supporting surface G is greater than 2 times of stabilizer 204 centre distance of same main braces 2 adjacent two support usefulness, has 2 stabilizers 204 playing a supportive role all the time when making gear 1 with main braces 2 engagements; And when gear 1 meshes with short braces 3, play a supportive role for short braces 3 again with short braces 3 former and later two adjacent stabilizers 204, stop the radial displacement of weak point braces 3, thereby guarantee the good transmission meshing relation between gear 1 and the chain type pin wheel.
In other words, one section of the chain type pin wheel that offers of guiding device 4 drives section F, and the rolling pair that equalizer bar supporting surface G and stabilizer 204 are formed makes this section driving section F precisely firm.
Said chain type pin wheel transmission device also satisfies following requirement:
The corresponding stretch that is furnished with equalizer bar 5 and gear 1 place directly is called and drives a section F among the said path of travel E, drive section F and the path of travel E that is attached thereto on other route segments between the order smooth connection, and satisfy one of following requirement or its combination:
One of which drives the non-circular curve section that section F is circular arc or the enough circularity substitutions of ability; In driving the corresponding segment of section F, driving pin distributing line D is the supporting surface vertical projection P of pitch circle, upper saw pulley distributing line U, stabilizer distributing line H and equalizer bar 5, and above-mentioned circular arc is all concentric with driving section F in driving the corresponding segment of section F; And the distance between the above-mentioned circular arc interfixes; The pin wheel unit is a circular movement in the motion of this segment; These have satisfied the pin tooth of participating in engagement must be made circular movement around a fixing center of circle in the process that gets into engagement and end engagement basic demand; The tooth pitch of adding the chain type pin wheel equates with the tooth pitch of gear 1, pitch circle is tangent, and the primary condition of transmission possesses (referring to Fig. 6).
In path of travel E; If select non-circular segment work to drive a section F, then require this section curve with 3 circular arcs] substitute, be the primary condition of circular arc to satisfy a driving section F; The width of cloth difference of 3 circular arcs and this section curve in the tolerance range that the path allows, 3 circular arcs and the smooth connection of path, front and back; The tolerance that the path of travel E of chain type pin wheel transmission device allows is bigger, substitutes non-circular curve with 3 circular arcs and can satisfy the needs of using fully.
Its two, driving a section F is straight line; In driving the corresponding segment of section F, the supporting surface vertical projection P of driving pin distributing line D, upper saw pulley distributing line U, stabilizer distributing line H and equalizer bar 5 all should be straight line; Above-mentioned straight line is all parallel with driving section F in corresponding segment, and the distance between the above-mentioned straight line interfixes; These have satisfied, and the pin gear rack must be along the primary condition of straight line moving linearly in the transmission of pin gear rack; The tooth pitch of adding the chain type pin wheel equates with the tooth pitch of gear 1, nodel line and pitch circle are tangent, and the primary condition of pin gear rack transmission possesses (referring to Fig. 7).
Its three, the length that drives section F should satisfy following requirement: the pin wheel unit that gets into engagement all is in when getting into engagement and finishing engagement and drives in the corresponding segment of section F; To guarantee that the pin wheel unit meets the primary condition of pin tooth transmission in the overall process of engagement.
Its four, the guiding accuracy of the guiding device 4 in driving the corresponding segment of section F is higher than the guiding accuracy in other path; The factor that influences the guiding accuracy of guiding device 4 comprises:
1. 4 two guide plates of guiding device positioning tolerance on basis relatively, the tolerance of size of distance between the positioning tolerance between the figure tolerance of two guide plates of guiding device 4, two guide plates, two guide plates; 2. the diameter dimension tolerance of the circularity of upper saw pulley 206, upper saw pulley 206; 3. the gap length that cooperates with grooved that two guide plates constitute of upper saw pulley 206.
In driving the corresponding segment of section F, the grade of tolerance of above-mentioned 1. money is pressed IT12~IT13 and is handled; The grade of tolerance of above-mentioned 2. money is pressed IT10 and is handled; The gap of above-mentioned 3. money is pressed 0.15%~0.20% of upper saw pulley 206 diameter dimensions and is handled; In the corresponding segment in all the other paths, the grade of tolerance of above-mentioned 1. money is pressed IT16 and is handled; The gap of above-mentioned 3. money is pressed 0.60%~0.80% of upper saw pulley 206 diameter dimensions and is handled.
Five, be provided with 1 in the said chain type pin wheel transmission device at least and drive section F.Each drives among the section F and is provided with 1 gear 1, and each gear 1 correspondence is provided with an equalizer bar 5.
The chain type pin wheel is by a plurality of pin wheel units in series hinged composition, the structures shape of chain type pin wheel transmission device its many places can be set drive a section F, can make a plurality of drive unit 8 driven in common, this is one of important feature of chain type pin wheel transmission device; These characteristics can make the driving torque of chain type pin wheel disperse, and make the stressed in safety range of articulating point associated components; These characteristics can make the chain type pin wheel allow to improve efficiency of transmission by more pin wheel units in series combination simultaneously.
Also include basis 9, supporting wheel 601, supporting rail 602, drive unit 8 in the said chain type pin wheel transmission device; Wherein:
Said basic 9 is the supporting member of fixed guide 4, equalizer bar 5, supporting rail 602, drive unit 8; Each pin wheel unit of said chain type pin wheel transmission device all is arranged on the basis 9; Basis 9 is positioned at the top of pin wheel unit by plus load or the diverse location of bottom is divided into floor model or two kinds of forms of suspending type; Load time basis 9 above the pin wheel unit is floor model (referring to Fig. 3); Load time basis 9 below the pin wheel unit is suspending type (referring to Figure 15, Figure 16).
Said pin wheel unit all is provided with the supporting wheel 601 that is used for load-bearing; The wheel shaft of said supporting wheel 601 is fixed on the die holder 203 of main braces or other positions (for example on the supporting frame 6) of bottom, pin wheel unit; Supporting wheel 601 satisfies following requirement: one of which, contact the composition rolling pair with the supporting rail 602 that the load-bearing of arranging along guiding device 4 is used, and accept load and on supporting rail 602, walk; Its two, give main braces 2 correct spatial altitude;
Said supporting rail 602 is two and is arranged in parallel that it provides walking surface for supporting wheel 601;
Said drive unit 8 is a dynamic component, and itself and gear 1 are connected to the chain type pin wheel driving power is provided.
Also include supporting frame 6 on the pin wheel unit in the said chain type pin wheel transmission device, take advantage of carrier 7; Wherein:
Support frame as described above 6 is the planar junction framework, and it is fixedly connected with punch holder 202 or die holder 203 in the main braces 2;
The said carrier 7 of taking advantage of is for being used for the utensil or the supporting plate of splendid attire load weight;
Main braces 2 in the said pin wheel unit is with supporting frame 6, supporting wheel and take advantage of being provided with of carrier 7 to satisfy one of following requirement:
1. supporting frame 6 is fixed on main braces 2 tops, and take advantage of carrier 7 to be fixed on supporting frame 6 tops: supporting frame 6 bottoms are fixed with supporting wheel 601, and supporting wheel 601 contacts with supporting rail 602 and forms rolling pair; Corresponding basis 9 is floor model (referring to Fig. 3);
2. supporting frame 6 is fixed on main braces 2 bottoms, takes advantage of carrier 7 to be suspended on supporting frame 6 belows: supporting frame 6 bottom fixed support wheels 601, and supporting wheel 601 contacts with supporting rail 602 and forms rolling pair; Corresponding basis 9 is suspending type (referring to Figure 17);
The die holder 203 fixed supports wheel 601 of 3. main braces 2, take advantage of carrier 7 to be suspended on die holder 203 belows: supporting wheel 601 contacts with supporting rail 602 and forms rolling pair; Corresponding basis 9 is suspending type (referring to Figure 18).
Said chain type pin wheel transmission device also satisfies one of following requirement or its combination:
1) diameter range of driving pin 201 is 10~100mm;
2) the tooth pitch scope of chain type pin wheel is 20~200mm;
3) gear 1 pitch diameter dimensional range is 85~1500mm;
4) chain type pin wheel transmission speed ratio scope is i=30~850;
5) velocity range of chain type pin wheel motion is 0~0.5m/s.
Need to prove: chain type pin wheel transmission device is in driving the corresponding segment of section F; Associated components is provided with the basic principle that meets the transmission of conventional pin tooth fully under guiding device 4 and equalizer bar cooperate; Chain type pin wheel in corresponding segment partly is equivalent to the part of traditional pin wheel; Therefore the chain type pin wheel is identical with the gear meshing relation with the pin wheel in traditional pin tooth transmission with the meshing relation of gear 1, and parameter and the relation between the parameter in therefore traditional pin tooth transmission are equally applicable to chain type pin wheel transmission device.
In terms of existing technologies, the advantage of chain type pin wheel transmission device:
1) its chain type pin wheel of chain type pin wheel transmission device can move multiple path, and the imagination of multiple shape pin wheel is become a reality, and helps using the science layout and the pin tooth drive transfer function expansion in place;
2) chain type pin wheel transmission device, it drives section F can be provided with many places, and a plurality of drive unit 8 driven in common have guaranteed the stressed in safety range of chain type pin wheel articulating point place, and chain type pin wheel articulating point is few simultaneously, and the wearing and tearing total amount of articulating point is little, and easily damaged parts is prone to change; Therefore allow the chain type pin wheel to make up, and carry out the continuous running of remote heavy load by more pin wheel units in series; The conveying capacity of whole chain type pin wheel transmission device can be tens of tons to hundreds of tons.
3) basis 9 of chain type pin wheel transmission device can be hidden underground floor model fully; Also can be the aerial suspending type of leaping over obstacles; The two all can be avoided traffic above-ground and disturb, and helps the three-dimensional development of logistics conveyer system and traffic.The utility model overcomes the defective of existing technology, and a kind of chain type pin wheel transmission device that may operate in non-circular path is provided.The utility model can make the transmission of pin tooth break through in the past and adapt to multiple path shape requirement, makes the function of pin tooth transmission significantly innovated expansion.
Self-defined notion introduction in the utility model is following:
1, pin wheel unit: main braces 2 hinged short braces 3 are called a pin wheel unit;
2, main tooth is striden M---the distance on the main braces 2 between two driving pin 201 axis of furthest;
3, lack tooth and stride N---the distance on the short braces 3 between two driving pin 201 axis of furthest;
4, pivot angle β---the angle between the center connecting line of two driving pins 201 of furthest on center connecting line and the adjacent main braces 2 of two driving pins 201 of furthest on the main braces 2; If with one of them center connecting line as line of reference, then another center connecting line and line of reference conllinear or when parallel pivot angle β be 0 °, with line of reference angle in the clockwise direction for just, angle in the counterclockwise direction is negative; Clockwise angle occurs more in practical application, is therefore just confirming as (referring to Fig. 8).
5, the width of cloth is poor---3 circular arcs and the maximum radial difference of curved section that is replaced;
6, min. turning radius R1---the radius of minimum circular arc among the path of travel E;
7, path of travel E---the track of chain type pin wheel transmission device operation;
8, drive section F---in path of travel E, the stretch footpath that gear 1 is corresponding with equalizer bar 5 positions;
9, the tooth pitch of chain type pin wheel---the distance on the chain type pin wheel between adjacent two driving pin 201 axis.
In the utility model, also have other the concrete qualification contents that need explain:
The gear 1 that transmission is used is a driving link, and it is connected with drive unit 8; Drive unit 8 can be a motor or by the combination of motor and retarder, gear, drivign belt etc.
It is emphasized that: there are tangible essential distinction in the utility model and traditional transmission of pin tooth and chain-driven:
Relative and the traditional pin tooth type of belt drive of the said chain type pin wheel of the utility model transmission device has outstanding novelty, is embodied in following several aspect:
1) traditional pin tooth transmission is the pin wheel and the gear matched composition transmission of circular fixed structure, and pin wheel can only rotate at fixing circular path.The pin wheel of fixed structure cooperates the running orbit shape that forms single with gear, and its application is restricted;
The utility model is broken the normal procedure; Creatively change pin wheel into multi-section serial hinged structural type; Cooperate the use of guiding device 4, equalizer bar 5 etc.; The utility model can be implemented in the arbitrary curve track of (as long as curvature is unlikely excessive, the pin wheel unit can realize that min. turning radius R1 gets final product) in the certain curvature scope.Outstanding advantages such as whole manufacturing requires relatively low, and adaptability is strong, application is wide, using effect is good.
2) traditional pin wheel transmission is generally the floor model fixed structure.And the utility model can be a floor model, also can be suspending type.
3) movement parts of the utility model is the chain type pin wheel that gear 1 and multi-section serial are articulated and connected, and necessarily requires unique fixing rotating center unlike traditional gear and pin wheel that kind.
In addition, the utility model has irreplaceable advantage than chain-driven:
Though 1. chain-driven also is the transmission of more piece activity, because its chain link is many, easy to wear, pitch is prone to increase, transmission is prone to lose efficacy, and can produce the difficult defective of avoiding such as additional dynamic load, vibration, impact and noise during running; Therefore chain-driven is difficult for load-bearing and carries, and more should not carry out remote continuous running.And the chain type pin wheel transmission device of the utility model, its structures shape its have stable drive, low noise, transmitted power and be fit to heavy load greatly and continue the advantage of carrying at a distance;
2. chain-driven should not turn in conversion, and the chain type pin wheel transmission device conversion at any time of the utility model turns to;
3. chain-driven has certain requirement therefore can not adapt to the operation of multiple curved path to the cornerite of sprocket wheel; And the chain type pin wheel transmission device of the utility model can adapt to the operation of multiple curved path;
4. common, its size can not be too small for the pitch of chain link for sprocket radius; And the gear 1 of the utility model they are can be than the size of single pin wheel unit little a lot of for the physical dimension of chain type pin wheel.
The implication of each reference character is following:
Path of travel E, main tooth are striden M, short tooth is striden N, driving pin distributing line D, upper saw pulley distributing line U, stabilizer distributing line H, equalizer bar supporting surface G, supporting surface vertical projection P, min. turning radius R1, pivot angle β, driven section F.
Description of drawings
Below in conjunction with accompanying drawing and mode of execution the utility model is done further detailed explanation:
Fig. 1 is the principle schematic of conventional pin tooth transmission, referring to " mechanical design handbook " the 5th edition the 3rd volume of Chemical Industry Press;
Fig. 2 is the corresponding left view of Fig. 1; Reference character implication among Fig. 1,2: driving gear 10, transmission pin wheel 11, driving pin tooth 12;
Fig. 3 is the structural representation of chain type pin wheel transmission device when taking advantage of carrier 7 to be arranged in top, pin wheel unit;
Fig. 4 is that the pin wheel modular construction of taking advantage of carrier 7 to be arranged in top, pin wheel unit concerns schematic representation;
Fig. 5 structural representation hinged that be the main braces 2 that constitutes the pin wheel unit with short braces 3;
Fig. 6 is that chain type pin wheel transmission device was driving the member position schematic representation of section F in corresponding segment when a driving section F was circular arc among the path of travel E;
Fig. 7 is that chain type pin wheel transmission device was driving the member position schematic representation of section F in corresponding segment when a driving section F was straight line among the path of travel E;
Fig. 8 is the principle schematic that pivot angle β forms between two adjacent main braces 2;
Fig. 9 is the principle schematic that chain type pin wheel transmission device is arranged by oval-shaped path of travel E;
Figure 10 is the schematic representation of the Pear Shaped path of travel E of chain type pin wheel transmission device;
Figure 11 is the structural representation in the corresponding segment of driving section F of chain type pin wheel transmission device in Pear Shaped path of travel E;
Figure 12 is the principle schematic (four jiaos of rectangle are identical) that chain type pin wheel transmission device is arranged by the rectangle path of travel E that has rounded corner;
Figure 13 is the schematic representation of traditional track shape path of travel E; Chain type pin wheel transmission device is driving the corresponding segment inner member of section F position with reference to Fig. 7;
Figure 14 is the principle schematic that chain type pin wheel transmission device is arranged by the two vortex-like linear path of travel E that does not seal, and the chain type pin wheel transmission device method of operation is to-and-fro motion;
Figure 15 is that chain type pin wheel transmission device is when taking advantage of carrier 7 to be suspended on the structural representation of pin wheel unit and supporting frame 6 belows;
Figure 16 is that the die holder 203 of main braces 2 is installed supporting wheel 601, takes advantage of carrier 7 to be suspended on the structural representation of die holder 203 belows
Figure 17 takes advantage of carrier 7 to be suspended on the pin wheel modular construction schematic representation of pin wheel unit and supporting frame 6 belows;
Figure 18 is that the die holder 203 of main braces 2 is installed supporting wheels 601, takes advantage of the pin wheel modular construction schematic representation of the below, pin wheel unit that carrier 7 is suspended on.
(referring to Fig. 3~Fig. 5), it comprises chain type pin wheel and gear 1, guiding device 4 to a kind of chain type pin wheel transmission device; Said chain type pin wheel is made up of 37 pin wheel unit; Each pin wheel sequence of unit is connected in series, and concrete Placement is hinged; The Pear Shaped path of travel E that each pin wheel unit of connecting hinged provides along guiding device 4 arranges and constitutes chain type pin wheel (referring to Figure 10, Figure 11).
Also specifically be provided with in the said chain type pin wheel and be fixed on the driving pin 201 that is used on the pin wheel unit with gear 1 engagement, the distance in the chain type pin wheel between adjacent per two driving pins 201 equates and the common gear teeth that constitute the chain type pin wheel; Said gear 1 is through constituting the pin tooth drive mechanism of more piece activity between driving pin 201 and the chain type pin wheel.
Present embodiment also comprises following preference:
In the said chain type pin wheel, said per 1 pin wheel unit pack contains a main braces 2 and a short braces 3, is articulated and connected with driving pin 201 between said main braces 2 and the short braces 3; It is that M/N is 5 that the main tooth of said main braces 2 is striden the length ratio that M and the short tooth of short braces 3 stride N;
Connect through 1 short braces 3 between two adjacent main braces 2, the main braces 2 that is connected is articulated and connected through driving pin 201 with short braces 3 and is in the same place; Two adjacent main braces 2 can carry out relative swing each other; The relative swing angle is that the scope of pivot angle β is-28.7 °~+ 39.6 °; Wherein pivot angle β-28.7 ° occurs in and drives a section F place, and pivot angle β+39.6 ° occur in the min. turning radius place of part elliptical path.
The main braces 2 of said formation pin wheel unit satisfies following requirement (referring to Fig. 5) with short braces 3:
1. also include following structure in the said main braces 2: stabilizer 204, stabilizer stationary axle 205, upper saw pulley 206, upper saw pulley stationary axle 207, punch holder 202 and die holder 203; Wherein:
Said punch holder 202 is flat plate (flange and protruding structure are arranged) with die holder 203; Belonging to the punch holder 202 of a main braces 2 and the residing plane of flat plate of die holder 203 main bodys is parallel to each other; The hole that two corresponding two of arranging that in same main braces 2, belong to punch holder 202 and die holder 203 are used to place driving pin 201 or stabilizer stationary axle 205 is a coaxial line, the parallel axes in two groups of adjacent holes; Punch holder 202 is connected fixing with die holder 203 through driving pin 201 and stabilizer stationary axle 205.
Said stabilizer 204 is fixed on the stabilizer stationary axle 205, and it is arranged between punch holder 202 and the die holder 203; In each main braces 23 stabilizers 204 are arranged, each stabilizer 204 is disposed in order and adjacent distance between the two equates; Belong to a main braces 2 two furthest stabilizer 204 centre distance greater than main tooth stride M 4/5ths but stride M less than main tooth.
Said upper saw pulley 206 is fixed on the main braces 2 through upper saw pulley stationary axle 207; Be furnished with 2 upper saw pulleys 206 on each main braces 2, the distance that belongs between 2 upper saw pulleys 206 on the main braces 2 satisfies following requirement: stride 4/5ths of M greater than main tooth and stride M less than main tooth simultaneously.
The said axis that belongs to driving pin 201, upper saw pulley stationary axle 207 and stabilizer stationary axle 205 threes on the main braces 2 is parallel to each other.
On the plane vertical with the axial direction of driving pin 201; The straight line or the circular arc that belong to the projection place of each driving pin 201 axis on the main braces 2 are driving pin distributing line D; The straight line or the circular arc that belong to the projection place of each upper saw pulley stationary axle 207 axis on the main braces 2 are upper saw pulley distributing line U, and the straight line or the circular arc that belong to the projection place of each stabilizer stationary axle 205 axis on the main braces 2 are stabilizer distributing line H; Wherein, upper saw pulley distributing line U is between driving pin distributing line D and stabilizer distributing line H; Article three, the distance of distributing line is by the fixed distance that is provided with; Said driving pin distributing line D, upper saw pulley distributing line U and stabilizer distributing line H three are isocentric circular arc; Driving pin 201 quantity on the main braces 2 are 20.
2. said short braces 3 is made up of two small clamp plates 301 and driving pin 201;
Described two small clamp plates 301 are flat plate (turnup structure is arranged); The residing plane of flat plate that belongs to two small clamp plate 301 main bodys in the short braces 3 is parallel to each other; In same short braces 3, belonging to the hole that two of different small clamp plate 301 corresponding two of arranging are used to place driving pin 201 is coaxial line, the parallel axes in two groups of adjacent holes; Belonging to two small clamp plates 301 in the short braces 3 connects fixing through driving pin 201.Driving pin 201 on the short braces 3 is by distributing with main braces 2 identical untie-sell distributing line D; The quantity of driving pin 201 is 2 on the short braces 3.
In the said chain type pin wheel transmission device, also be provided with and be used to guarantee the guiding device 4 of pin wheel unit according to path of travel E motion; Described path of travel E is the track of chain type pin wheel transmission device operation, and guiding device 4 is pressed path of travel E and is provided with; The path of travel E of said chain type pin wheel transmission device realizes through guiding device 4; The path of travel E of present embodiment is specially the Pear Shaped closed path (referring to Figure 10) of three circular arcs and the oval order of a part smooth connection composition.
Said guiding device 4 satisfies following requirement:
One of which, guiding device 4 are two and arrange and the guide plate of equidistance between the two that along path of travel E said guiding device 4 is arranged on the bottom of pin wheel unit by application need; Minimum radius of arc is that the ratio that min. turning radius R1 and main tooth are striden M is that R1/M is 2.38 among the path of travel E.
Its two, the relation between guiding device 4 and the chain type pin wheel is: the upper saw pulley 206 on the main braces 2 can only move between the guide plate of two equidistant placement of guiding device 4, thereby accomplishes leading role; Upper saw pulley 206 is arranged in the cavity that guiding device 4 limited and can rotates around upper saw pulley stationary axle 207, its respectively with guiding device 4 in two guide plate inner side surfaces form friction pair.
The set-up mode of guiding device 4 relative chain type pin wheels is: guiding device 4 is positioned at chain type pin wheel below, and the upper saw pulley 206 that cooperates with it is fixed on the bottom (referring to Fig. 3) of braces 2.
In the said chain type pin wheel transmission device, also be provided with away from the outside corresponding gear of the opposite side of gear 11 place in the pin wheel unit and be used to the equalizer bar 5 that guarantees that the distance between gear 1 and the pin wheel unit meets the demands; Opposite side corresponding gear 1 place in the pin wheel unit away from gear 1 also is provided with stabilizer stationary axle 205, and stabilizer stationary axle 205 is provided with the stabilizer 204 around its axis rotation.
Said pin wheel unit forms rolling pair through stabilizer 204 and equalizer bar 5, and the rolling surface of contact is equalizer bar supporting surface G; The length of equalizer bar supporting surface G is greater than 2 times of stabilizer 204 centre distance of same main braces 2 adjacent two support usefulness.
In the said chain type pin wheel transmission device, contact through rolling pair between main braces 2 and the equalizer bar 5, concrete what use is stabilizer 204; Said each main braces 2 is provided with 3 stabilizers 204; And assurance gear 1 has 2 stabilizers 204 to play the actual support effect when meshing with main braces 2 and then effectively stops the radial displacement of main braces 2, so that guarantee the good transmission meshing relation between gear 1 and the pin wheel unit.
Said chain type pin wheel transmission device also satisfies following requirement:
The stretch that is furnished with equalizer bar 5 and gear 1 place among the said path of travel E directly is called and drives a section F, drive section F and other route segments of being attached thereto between the order smooth connection, and satisfy following requirement:
One of which, driving section F is circular arc; In driving the corresponding segment of section F; The supporting surface vertical projection P of driving pin distributing line D, upper saw pulley distributing line U, stabilizer distributing line H and equalizer bar 5; Above-mentioned circular arc is all concentric with driving section F in driving the corresponding segment of section F, and the distance between the above-mentioned circular arc interfixes; The pin wheel unit is a circular movement in the motion of this segment; These have satisfied the pin tooth of participating in engagement must be made circular movement around a fixing center of circle in the process that gets into engagement and end engagement basic demand; The tooth pitch of adding the chain type pin wheel equates with the tooth pitch of gear 1, pitch circle is tangent, and the primary condition of transmission possesses (referring to Fig. 6).
The length that two, drives section F is striden the twice that M and short tooth are striden the N sum greater than main tooth, to satisfy the pin wheel unit that gets into engagement, when getting into engagement and finishing engagement, all is in and drives in the corresponding segment of section F; To guarantee that the pin wheel unit meets the primary condition of pin tooth transmission in the overall process of engagement.
Three, the guiding accuracy of the guiding device 4 in driving the corresponding segment of section F is higher than the guiding accuracy in other path; The factor that influences the guiding accuracy of guiding device 4 comprises:
1. 4 two guide plates of guiding device positioning tolerance on basis relatively, the tolerance of size of distance between the positioning tolerance between the figure tolerance of 4 two guide plates of guiding device, two guide plates, two guide plates; 2. the diameter dimension tolerance of the circularity of upper saw pulley 206, upper saw pulley 206; 3. the gap length of upper saw pulley 206 in the grooved that two guide plates constitute;
Present embodiment, in driving the corresponding segment of section F, the grade of tolerance of above-mentioned 1. money is pressed IT12 and is handled; The grade of tolerance of above-mentioned 2. money is pressed IT10 and is handled; Gap in the grooved of upper saw pulley 206 and two guide plate formations is pressed 0.20% of upper saw pulley 206 diameter dimensions and is handled;
In the corresponding segment in all the other paths, the grade of tolerance of above-mentioned 1. money is pressed IT16 and is handled; Gap in the grooved of upper saw pulley 206 and two guide plate formations is pressed 0.60% of upper saw pulley 206 diameter dimensions and is handled;
Four, be provided with 2 in the whole chain type pin wheel transmission device and drive section F, each drives among the section F and is provided with 1 gear 1, and each gear 1 correspondence is provided with an equalizer bar 5.
Also include basis 9, supporting wheel 601, supporting rail 602, drive unit 8 in the said chain type pin wheel transmission device; Wherein:
Said basic 9 is the supporting member of fixed guide 4, equalizer bar 5, supporting rail 602, drive unit 8; Each pin wheel unit of said chain type pin wheel transmission device all is arranged on the basis 9; Present embodiment load is above the pin wheel unit, and basis 9 is floor model (referring to Fig. 3).
Said pin wheel unit all is provided with the supporting wheel 601 that is used for load-bearing; The wheel shaft of said supporting wheel 601 is fixed on the supporting frame 6; Supporting wheel 601 satisfies following requirement: one of which, and contact with supporting rail 602 and to form rolling pair, give main braces 2 correct spatial altitude; Its two, accept load and on supporting rail 602, walk.
Said supporting rail 602 is two and is arranged in parallel that it provides walking surface for supporting wheel 601;
Said drive unit 8 is a dynamic component, and itself and gear 1 are connected to the chain type pin wheel driving power is provided.
Also include supporting frame 6 on the pin wheel unit in the said chain type pin wheel transmission device, take advantage of carrier 7; Wherein: supporting frame 6 is the planar junction framework, and it is fixedly connected with punch holder 202 in the main braces 2;
Take advantage of carrier 7 for being used for the utensil or the supporting plate of splendid attire load weight.
Main braces 2 in the said pin wheel unit is with supporting frame 6, supporting wheel and take advantage of being provided with of carrier 7 to satisfy following requirement: supporting frame 6 is fixed on main braces 2 tops; Take advantage of carrier 7 to be fixed on supporting frame 6 tops; The Corner Strapped of supporting frame 6 bottoms has 4 supporting wheels 601, and supporting wheel 601 contacts with supporting rail 602 and forms rolling pair.
Chain type pin wheel transmission device also satisfies following requirement:
1) diameter of driving pin 201 is 30mm;
2) tooth pitch of chain type pin wheel is 63.16mm;
3) gear 1 pitch diameter is of a size of 382mm;
4) chain type pin wheel transmission speed ratio is 47.8;
5) speed of chain type pin wheel motion is 0.4m/s;
6) driving pin 201 of chain type pin wheel adds up to 814;
7) number of teeth of gear 1 is 17;
8) rotating speed of gear 1 is 20 rev/mins;
Present embodiment is most of identical with embodiment 1, and its difference is:
1, a kind of chain type pin wheel transmission device, the chain type pin wheel is made up of 10 pin wheel unit; The occluded ellipse shape path of travel E that hinged pin wheel unit provides along guiding device 4 of connecting arranges and constitutes chain type pin wheel (referring to Fig. 9);
2, the main braces 2 of pin wheel unit and short braces 3 satisfy following requirement:
It is that M/N is 6 that main tooth is striden the length ratio that M and short tooth stride N; Two adjacent main braces 2 can carry out relative swing each other, the relative swing angle be the scope of pivot angle β be+27.6 °~+ 48.6 °; Main braces 2 driving pin distributing line D, upper saw pulley distributing line U and stabilizer distributing line H three are isocentric circular arc; Driving pin 201 quantity on the main braces 2 are 18, and the quantity of driving pin 201 is 1 on the short braces 3; Each main braces 2 is provided with 3 stabilizers 204.
3, said guiding device 4 satisfies following requirement:
Guiding device 4 is the slot type guard rails that have groove, and upper saw pulley 206 moves in groove; To stride the ratio of M be that R1/M is 1.26 for min. turning radius R1 and main tooth among the path of travel E.
Guiding device 4 relative chain type pin wheel set-up modes are: guiding device 4 is positioned at chain type pin wheel top, and the upper saw pulley 206 that cooperates with it is fixed on the top of main braces 2.
4, order smooth connection between the driving section F of said chain type pin wheel transmission device and other paths of being attached thereto, and satisfy following requirement:
Driving section F among the path of travel E is arranged on the elliptical path middle part of transverse direction, gets to stride 2 times the elliptic curve section that M and short tooth stride the N sum greater than main tooth and substitute with 3 circular arcs, and to drive a section F be the condition of circular arc to satisfy; The figure tolerance of present embodiment path of travel E is 30mm, and the width of cloth difference of 3 circular arcs is 20mm, and width of cloth difference is in the scope that the path shape tolerance allows; 3 circular arcs and the smooth connection of path, front and back; The tolerance that path of travel E allows in the chain type pin wheel transmission device is bigger, substitutes non-circular curve with 3 circular arcs and can satisfy the needs of using fully.
The emphasical length that substitutes circular arc should be striden M more than or equal to main tooth and is with 2 times the reason that short tooth is striden the N sum: guarantee to get into the pin wheel unit that meshes and in the overall process of engagement, can both be in the segment as the corresponding guiding device 4 of 3 circular arcs that drive section F, press the circular arc path motion.
Driving section F in the said chain type pin wheel transmission device, gear 1, being provided with of equalizer bar 5 are satisfied following requirement;
One of which is provided with 1 and drives section F, 1 gear 1 and 1 equalizer bar 5 in the whole chain type pin wheel transmission device;
Its two, the driving pin 201 on the chain type pin wheel places the outside of chain type pin wheel transmission device, is arranged on the inboard of chain type pin wheel transmission device with gear 1 corresponding equalizer bar 5.
5, each pin wheel unit of said chain type pin wheel transmission device all is arranged on the basis 9, and load is below the pin wheel unit, and basis 9 is suspending type (referring to Figure 15, Figure 17).
6, the said carrier 7 of taking advantage of is for being used for the utensil of splendid attire load.
7, pin wheel unit in the said chain type pin wheel transmission device and supporting frame 6 are taken advantage of the mutual alignment of carrier 7 to be provided with to satisfy following requirement:
Supporting frame 6 is fixed on main braces 2 belows of pin wheel unit, and the Corner Strapped of supporting frame 6 bottoms has 4 supporting wheels 601, and supporting wheel 601 contacts with supporting rail 602, forms rolling pair; Take advantage of carrier 7 to be suspended on supporting frame 6 belows.
8, the advantage of present embodiment:
The basis 9 of chain type pin wheel transmission device is a suspending type, seldom takies ground space, does not generally require geographic and geomorphic conditions; Do not influence traffic above-ground, this has great significance for the occasion that some need hang conveying.
9, chain type pin wheel transmission device also satisfies following requirement:
1) diameter of driving pin 201 is 10mm;
2) tooth pitch of chain type pin wheel is 21mm;
3) gear 1 pitch diameter is of a size of 87mm;
4) chain type pin wheel transmission speed ratio is 29.2;
5) speed of chain type pin wheel motion is 0.5m/s;
6) driving pin 201 of chain type pin wheel adds up to 380;
7) number of teeth of gear 1 is 13;
8) rotating speed of gear 1 is 109.8 rev/mins.
Present embodiment is most of identical with embodiment 1, and its difference is:
1, a kind of chain type pin wheel transmission device, the chain type pin wheel is made up of 200 pin wheel unit; The path of travel E of the rectangular closed that has rounded corner that hinged pin wheel unit provides along guiding device 4 of connecting arranges and constitutes chain type pin wheel (referring to Figure 12).
2, drive the selected of section F in the chain type pin wheel transmission device:
The path of travel E of chain type pin wheel transmission device is formed by four sections straight lines and four arcs order tandem compound; Path cathetus and circular arc adopt tangent Placement, have constituted continuous path of travel E, and present embodiment is according to the characteristics of path of travel E, and four straight line middle parts respectively are provided with a place and drive section F in path of travel E, adopt the driving type of pin rack engagement.
3, the main braces 2 of pin wheel unit and short braces 3 satisfy following requirement:
Therefore the driving section F of present embodiment is a straight line, main braces 2 driving pin distributing line D, upper saw pulley distributing line U and the stabilizer distributing line H three straight line that is set to be parallel to each other;
Driving pin 201 quantity on the main braces 2 are 24, and the quantity of driving pin 201 is 4 on the short braces 3; It is that M/N is 4 that main tooth is striden the length ratio that M and short tooth stride N; Two adjacent main braces 2 can carry out relative swing each other, and the scope of pivot angle β is 0 °~+ 25.4 °.
4, said guiding device 4 satisfies following requirement:
The radius of turn r of rounded corner part is minimum among the path of travel E that guiding device 4 provides, and the ratio that itself and main tooth are striden M is that R1/M is 2.8.3;
Guiding device 4 relative chain type pin wheel set-up modes are: guiding device 4 is positioned at chain type pin wheel top, and the upper saw pulley 206 that cooperates with it is fixed on the top of main braces 2.
5, the driving section F in the said chain type pin wheel transmission device, gear 1, being provided with of equalizer bar 5 are satisfied following requirement;
One of which is provided with 4 and drives section F in the whole chain type pin wheel transmission device, per 1 drives corresponding 1 gear 1 and 1 equalizer bar 5 arranged of section F;
Its two, the driving pin 201 on the chain type pin wheel places the inboard of chain type pin wheel transmission device, gear 1 correspondingly is arranged in the inboard, is arranged on the outside of chain type pin wheel transmission device with gear 1 corresponding equalizer bar 5;
Three, the supporting surface of equalizer bar 5 is that plane vertical projection P is a straight line.
6, the structure setting of chain type pin wheel transmission device:
The basis 9 be a suspending type, and basic 9 are fixed on (referring to Figure 16) in the air with guiding device 4, equalizer bar 5, supporting rail 602, drive unit 8.
4 of the pin wheel unit supporting wheels 601 are fixed on die holder 203 bottom surfaces of main braces 2 in the present embodiment, and supporting wheel 601 is formed rolling pairs with the supporting rail 602 on the basis 9; Supporting wheel 601 is accepted load and on supporting rail 602, is walked; Take advantage of carrier 7 to be suspended on the below of main braces 2, main braces 2 directly traction is taken advantage of carrier 7 motions (referring to Figure 18).
7, the realization of chain type pin wheel transmission device running:
Driving section F is straight line; Correspondingly; The supporting surface vertical projection P of driving pin distributing line D, upper saw pulley distributing line U, stabilizer distributing line H and equalizer bar 5 on main braces 2 and the short braces 3 is straight line; Above-mentioned straight line is all parallel with driving section F in driving the corresponding segment of section F, and the distance between the above-mentioned straight line interfixes; These pin gear racks that satisfied the transmission of pin gear rack must be along the basic principle of straight line moving linearly; The tooth pitch of adding the chain type pin wheel equates with the tooth pitch of gear 1, nodel line and pitch circle are tangent, and the primary condition of transmission possesses.
8, the advantage of present embodiment:
1. the basis 9 of chain type pin wheel transmission device is a suspending type, seldom takies ground space, does not generally require geographic and geomorphic conditions; Do not influence traffic above-ground, this has great significance for the occasion that some need hang conveying.
2. die holder 203 has replaced supporting frame 6, and supporting wheel 601 directly is fixed on below the die holder 203, simplifies the structure, and makes whole transporting system exquisiteness spry and light, helps improving the motion speed and the transfer efficiency of chain type pin wheel transporting system.
9, chain type pin wheel transmission device also satisfies following requirement:
1) diameter of driving pin 201 is 45mm;
2) tooth pitch of chain type pin wheel is 95mm;
3) gear 1 pitch diameter is of a size of 696mm;
4) chain type pin wheel transmission speed ratio is 243.4;
5) speed of chain type pin wheel motion is 0.3m/s;
6) driving pin 201 of chain type pin wheel adds up to 5600;
7) number of teeth of gear 1 is 23;
8) rotating speed of gear 1 is 8.26 rev/mins.
Present embodiment and embodiment 1, embodiment 3 are most of identical, and its difference is:
1, a kind of chain type pin wheel transmission device, the chain type pin wheel is made up of 300 pin wheel unit; The path of travel E of the traditional track shape sealing that hinged pin wheel unit provides along guiding device 4 of connecting arranges and constitutes chain type pin wheel (referring to Fig. 7, Figure 13).
2, the driving section F's of chain type pin wheel transmission device is selected:
The path of travel E of chain type pin wheel transmission device is formed by 2 sections straight lines and 2 sections circular arc order tandem compounds; Straight line and circular arc adopt tangent Placement, have constituted traditional track shape, and present embodiment is provided with a driving section F according to the characteristics of path of travel E at two straight line paths, adopts the driving type of pin gear rack engagement;
3, the main braces 2 of pin wheel unit and short braces 3 satisfy following requirement:
The driving section F of present embodiment is a straight line, and the shape of the dependency structure of main braces 2, short braces 3 and equalizer bar 5 is the straight line setting by driving a section F; Driving pin 201 quantity on the main braces 2 are 60, and the quantity of driving pin 201 is 3 on the short braces 3; It is that M/N is 12 that main tooth is striden the length ratio that M and short tooth stride N; The scope of the pivot angle β of two adjacent main braces 2 is 0 °~+ 33 °; Each main braces 2 is provided with 6 stabilizers 204.
4, said guiding device 4 satisfies following requirement:
The radius of turn r of circular arc portion is minimum among the path of travel E, and the ratio that itself and main tooth are striden M is that R1/M is 1.9;
Guiding device 4 relative chain type pin wheel set-up modes are: guiding device 4 is positioned at chain type pin wheel below, and the upper saw pulley 206 that cooperates with it is fixed on the bottom of main braces 2.
5, the driving section F in the said chain type pin wheel transmission device, gear 1, being provided with of equalizer bar 5 are satisfied following requirement;
Be provided with 10 in the whole chain type pin wheel transmission device and drive section F, each straight line path respectively is provided with 5 and drives section F, and per 1 driving section F arranges 1 gear 1 and 1 equalizer bar 5.
6, present embodiment take advantage of carrier 7 above the pin wheel unit, the basis 9 is a floor model.
7, the realization of chain type pin wheel transmission device running:
The driving section F of present embodiment is a straight line; Dependency structure in the chain type pin wheel transmission device is the straight line setting by driving section F; The tooth pitch of adding the chain type pin wheel equates with the tooth pitch of gear 1, nodel line and pitch circle are tangent, and the primary condition that can satisfy the transmission of pin gear rack realizes the running of chain type pin wheel transmission device.
8, the advantage of present embodiment:
The basis 9 of chain type pin wheel transmission device is a floor model, and it is arranged on hidden below ground, does not take ground space, does not influence traffic above-ground.
9, chain type pin wheel transmission device also satisfies following requirement: 1) diameter of driving pin 201 is 95mm; 2) tooth pitch of chain type pin wheel is 200mm; 3) gear 1 pitch diameter is of a size of 1465mm; 4) chain type pin wheel transmission speed ratio is 821.7; 5) speed of chain type pin wheel motion is 0.01m/s; 6) driving pin 201 of chain type pin wheel adds up to 18900; 7) number of teeth of gear 1 is 23; 8) rotating speed of gear 1 is 0.13 rev/min.
Present embodiment and embodiment 1, embodiment 3 are most of identical, and its difference is:
1, path of travel E is that two opposite vortex-like lines and one section straight line smooth connection constitute the path of not sealing continuously; 150 hinged compositions of pin wheel units in series do not seal reciprocating chain type pin wheel (referring to Figure 14).
2, drive the selected of section F in the chain type pin wheel transmission device:
Present embodiment is according to characteristics and the reciprocating requirement of path of travel E, and the straight line path in path of travel E is provided with and drives section F, adopts the driving type of pin gear rack engagement.
3, the main braces 2 of pin wheel unit and short braces 3 satisfy following requirement:
The driving section F of present embodiment is a straight line; Dependency structure in the chain type pin wheel transmission device is the straight line setting by driving section F; Driving pin 201 quantity on the main braces 2 are 32, and driving pin 201 quantity of short braces 3 are 2; It is that M/N is 8 that main tooth is striden the length ratio that M and short tooth stride N; The scope of the pivot angle β of two adjacent main braces 2 is-50 °~+ 50 °; Each main braces 2 is provided with 4 stabilizers 204.
4, said guiding device 4 satisfies following requirement:
The radius of turn r of vortex-like line mesoscale eddies core is minimum among the path of travel E, and the ratio that itself and main tooth are striden M is that R1/M is 1.31.
5, the driving section F in the said chain type pin wheel transmission device, gear 1, being provided with of equalizer bar 5 are satisfied following requirement; In order to disperse driving torque, be provided with 6 at straight line path and drive section F, 6 gears 1 and 6 equalizer bars 5 corresponding with gear 1; Each drives section F separation.
6, the basis 9 of present embodiment is a floor model;
The requirement of the chain type pin wheel running of 7, not sealing:
The chain type pin wheel of present embodiment is not for sealing reciprocating chain type pin wheel; The running of chain type pin wheel stops when the chain type pin wheel moves to the terminal of the vortex-like line of any side, and this moment, the chain type pin wheel should all be in engagement with 6 gears 1, produces when preventing inverted running and impacts.
8, the advantage of present embodiment:
Present embodiment can be changed rotation direction at any time for not sealing reciprocating chain type pin wheel transmission device, and the vortex-like line part at path of travel E two ends can more effectively be utilized the place.
9, chain type pin wheel transmission device also satisfies following requirement: 1) diameter of driving pin 201 is 71.25mm; 2) tooth pitch of chain type pin wheel is 150mm; 3) gear 1 pitch diameter is of a size of 1211mm; 4) chain type pin wheel transmission speed ratio is 300; 5) slow speed turbine stage of the speed of chain type pin wheel motion is 0~0.1 m/s; Level is 0~0.2m/s at a high speed; 6) driving pin 201 of chain type pin wheel adds up to 5100; 7) number of teeth of gear 1 is 17;
8) the slow speed turbine stage maximum speed of gear 1 is 1.58 rev/mins; The level maximum speed is 3.16 rev/mins at a high speed.
Claims (10)
1. chain type pin wheel transmission device is characterized in that: it comprises chain type pin wheel and gear (1), guiding device (4); Said chain type pin wheel is made up of at least 10 pin wheel unit; Each pin wheel sequence of unit is connected in series, and concrete Placement is hinged; Each pin wheel unit of connecting hinged is arranged along guiding device (4) and is constituted the chain type pin wheel;
Also specifically be provided with in the said chain type pin wheel and be fixed on the driving pin (201) that is used on the pin wheel unit with gear (1) engagement, the distance in the chain type pin wheel between adjacent per two driving pins (201) equates; Said gear (1) is through constituting the pin tooth drive mechanism of more piece activity between driving pin (201) and the chain type pin wheel.
2. according to the said chain type pin wheel of claim 1 transmission device, it is characterized in that:
In the said chain type pin wheel, said per 1 pin wheel unit pack contains a main braces (2) and a short braces (3), is articulated and connected through driving pin (201) between said main braces (2) and the short braces (3); It is that M/N is 4~12 that said main tooth is striden the length ratio that (M) and short tooth stride (N);
Adjacent two main braces (2) can carry out relative swing each other, and the relative swing angle is that the scope of pivot angle (β) is-50 °~+ 50 °.
3. according to the said chain type pin wheel of claim 2 transmission device, it is characterized in that: the main braces (2) of said formation pin wheel unit and short braces (3) satisfy following requirement:
1. also include following structure in the said main braces (2): stabilizer (204), stabilizer stationary axle (205), upper saw pulley (206), upper saw pulley stationary axle (207), punch holder (202) and die holder (203); Wherein:
Said punch holder (202) and die holder (203) are flat plate; Belonging to the punch holder (202) of a main braces (2) and the residing plane of flat plate of die holder (203) main body is parallel to each other; In same main braces (2), belonging to punch holder (202) and die holder (203) two the corresponding holes of arranging that are used to place driving pin (201) or stabilizer stationary axle (205) is coaxial line, the parallel axes in two groups of adjacent holes;
Punch holder (202) is connected fixing with die holder (203) with stabilizer stationary axle (205) through driving pin (201);
Said stabilizer (204) is fixed on the stabilizer stationary axle (205), and it is arranged between punch holder (202) and the die holder (203); Have 2 stabilizers (204) at least in each main braces (2), each stabilizer (204) is disposed in order and adjacent distance between the two equates; Belong to a main braces (2) two furthest stabilizer (204) centre distance greater than main tooth stride (M) 4/5ths but stride (M) less than main tooth;
Said upper saw pulley (206) is fixed on the main braces (2) through upper saw pulley stationary axle (207); Be furnished with 2 upper saw pulleys (206) on each main braces (2), belong between 2 upper saw pulleys (206) on the main braces (2) distance greater than main tooth stride (M) 4/5ths but stride (M) less than main tooth;
The said axis that belongs to driving pin (201), upper saw pulley stationary axle (207) and stabilizer stationary axle (205) three on the main braces (2) is parallel to each other;
2. said short braces (3) is made up of two small clamp plates (301) and driving pin (201);
Described two small clamp plates (301) are flat plate; The residing plane of flat plate that belongs to two small clamp plates (301) main body in the short braces (3) is parallel to each other; In same short braces (3), belonging to the hole that two of different small clamp plate (301) corresponding two of arranging are used to place driving pin (201) is coaxial line, the parallel axes in two groups of adjacent holes; Two small clamp plates (301) that belong in the short braces (3) connect fixing through driving pin (201).
4. according to one of them said chain type pin wheel transmission device of claim 1~3, it is characterized in that: in the said chain type pin wheel transmission device, also be provided with and be used to guarantee the guiding device (4) of chain type pin wheel according to path of travel (E) motion; Guiding device (4) is arranged along path of travel (E);
It is one of following several kinds that said path of travel (E) is specially: circle, ellipse, the closed path of forming by curve and straight line, curve and the smooth connection of curve combination in any order, by the part in above-mentioned path constitute continuously but the path of not sealing;
Said guiding device (4) satisfies one of one of following requirement or the former two and the third party's combination:
One of which, guiding device (4) are two and arrange and the guide plate of equidistance between the two that along path of travel (E) said guiding device (4) is arranged on the bottom or the top of pin wheel unit; The minimum radius of arc ratio that to be min. turning radius (R1) stride (M) with main tooth is that R1/M is greater than 1 in the path of travel (E);
Its two, guiding device (4) is the slot type guard rail that has groove;
Three, the relation between guiding device (4) and the chain type pin wheel is:
Upper saw pulley (206) on the main braces (2) can only move between the guide plate of two equidistant placement of guiding device (4), thereby accomplishes leading role; Upper saw pulley (206) is arranged in the cavity that guiding device (4) limited and can rotates around upper saw pulley stationary axle (207), its respectively with guiding device (4) in two guide plate inner side surfaces form friction pair;
Guiding device (4) chain type pin wheel relatively has two kinds of set-up modes: 1. guiding device (4) is positioned at chain type pin wheel below, and the upper saw pulley (206) that cooperates with it is fixed on the bottom of main braces (2); 2. guiding device (4) is positioned at chain type pin wheel top, and the upper saw pulley (206) that cooperates with it is fixed on the top of main braces (2).
5. according to the said chain type pin wheel of claim 4 transmission device; It is characterized in that: in the said chain type pin wheel transmission device, locate also to be provided with away from the outside corresponding gear of the opposite side of gear (1) (1) in the pin wheel unit and be used to the equalizer bar (5) that guarantees that the distance between gear (1) and the pin wheel unit meets the demands; Opposite side corresponding gear (1) in the pin wheel unit away from gear (1) locates also to be provided with stabilizer stationary axle (205), and stabilizer stationary axle (205) is provided with the stabilizer (204) around its axis rotation,
Said pin wheel unit forms rolling pair through stabilizer (204) and equalizer bar (5), and the rolling surface of contact is equalizer bar supporting surface (G);
The length of equalizer bar supporting surface (G) is greater than 2 times of stabilizer (204) centre distance of last adjacent two the support usefulness of same main braces (2).
6. according to the said chain type pin wheel of claim 5 transmission device, it is characterized in that: in the said chain type pin wheel transmission device, be provided with 2 stabilizers (204) at least on said each main braces (2).
7. according to the said chain type pin wheel of claim 4 transmission device, it is characterized in that: said chain type pin wheel transmission device also satisfies following requirement:
Correspondence is furnished with stretch that equalizer bar (5) and gear (1) locate and directly is called and drives section (F) in the said path of travel (E); Order smooth connection between other route segments on the path of travel (E) that drives section (F) and be attached thereto, and satisfy one of following requirement or its combination:
One of which, driving section (F) is the non-circular curve section of circular arc or the enough circularity substitutions of ability;
Its two, driving section (F) is straight line;
Its three, be provided with 1 in the said chain type pin wheel transmission device at least and drive section (F).
8. according to the said chain type pin wheel of claim 7 transmission device, it is characterized in that: also include basis (9), supporting wheel (601), supporting rail (602), drive unit (8) in the said chain type pin wheel transmission device; Wherein:
Said basis (9) is the supporting member of fixed guide (4), equalizer bar (5), supporting rail (602), drive unit (8); Each pin wheel unit of said chain type pin wheel transmission device all is arranged on the basis (9); Basis (9) is positioned at the top of pin wheel unit by plus load or the diverse location of bottom is divided into floor model or two kinds of forms of suspending type;
Said pin wheel unit all is provided with the supporting wheel (601) that is used for load-bearing; The wheel shaft of supporting wheel (601) is fixed on bottom, pin wheel unit; Supporting wheel (601) contacts with supporting rail (602) with the load-bearing of arranging along guiding device (4) forms rolling pair.
9. according to the said chain type pin wheel of claim 8 transmission device, it is characterized in that: also include supporting frame (6) on the pin wheel unit in the said chain type pin wheel transmission device, take advantage of carrier (7); Wherein:
Support frame as described above (6) is the planar junction framework, and it is fixedly connected with punch holder (202) or die holder (203) in the main braces (2);
Main braces (2) in the said pin wheel unit is with supporting frame (6), supporting wheel and take advantage of being provided with of carrier (7) to satisfy one of following requirement:
1. supporting frame (6) is fixed on main braces (2) top, and take advantage of carrier (7) to be fixed on supporting frame (6) top: supporting frame (6) bottom is fixed with supporting wheel (601), and supporting wheel (601) contacts with supporting rail (602) and forms rolling pair;
2. supporting frame (6) is fixed on main braces (2) bottom, takes advantage of carrier (7) to be suspended on supporting frame (6) below: supporting frame (6) bottom fixed support wheel (601), supporting wheel (601) contact with supporting rail (602) and form rolling pair;
Be fixed with supporting wheel (601) on the die holder (203) of 3. main braces (2), take advantage of carrier (7) suspension to be fixed on die holder (203) below; Supporting wheel (601) contacts with supporting rail (602) and forms rolling pair.
10. according to the said chain type pin wheel of claim 9 transmission device, it is characterized in that: said chain type pin wheel transmission device also satisfies one of following requirement or its combination:
1) diameter range of driving pin (201) is 10~100mm;
2) the tooth pitch scope of chain type pin wheel is 20~200mm;
3) gear (1) pitch diameter dimensional range is 85~1500mm;
4) chain type pin wheel transmission speed ratio scope is i=30~850;
5) velocity range of chain type pin wheel motion is 0~0.5m/s.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011202060583U CN202108950U (en) | 2011-06-18 | 2011-06-18 | Chain type pin wheel transmission device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011202060583U CN202108950U (en) | 2011-06-18 | 2011-06-18 | Chain type pin wheel transmission device |
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Publication Number | Publication Date |
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CN202108950U true CN202108950U (en) | 2012-01-11 |
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Application Number | Title | Priority Date | Filing Date |
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CN2011202060583U Expired - Lifetime CN202108950U (en) | 2011-06-18 | 2011-06-18 | Chain type pin wheel transmission device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102829141A (en) * | 2011-06-18 | 2012-12-19 | 赵庆国 | Chain-type pin wheel transmission device |
-
2011
- 2011-06-18 CN CN2011202060583U patent/CN202108950U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102829141A (en) * | 2011-06-18 | 2012-12-19 | 赵庆国 | Chain-type pin wheel transmission device |
CN102829141B (en) * | 2011-06-18 | 2015-10-28 | 赵庆国 | A kind of chain type pin wheel transmission device |
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