CN202061512U - Single-machine disassembly dedusting system - Google Patents
Single-machine disassembly dedusting system Download PDFInfo
- Publication number
- CN202061512U CN202061512U CN2011201187784U CN201120118778U CN202061512U CN 202061512 U CN202061512 U CN 202061512U CN 2011201187784 U CN2011201187784 U CN 2011201187784U CN 201120118778 U CN201120118778 U CN 201120118778U CN 202061512 U CN202061512 U CN 202061512U
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- pelletizing system
- dust pelletizing
- filter
- blower fan
- bag
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Abstract
The utility model relates to the design field of a dedusting system and discloses a single-machine disassembly dedusting system, which comprises a tank body, wherein the side surface of the tank body is provided with a dust sucking port, the inner part of the tank body is communicated with the dust sucking port through an arranged air flue, a conical filter drum and an ash hopper drawer are sequentially arranged from top to bottom under the air flue, a rotatable roller type brush mechanism is also arranged in the tank body, and a brush in the brush mechanism is contacted with a filter screen at the periphery of the lower part of the conical filter drum. A pattern card hole is arranged under the conical filter drum, a cleaning room is arranged under the pattern card hole, the other end of the cleaning room is connected with a pipeline, a fan is arranged in the pipeline, and a fan outlet end of the fan is provided with a secondary filter bag. The dedusting system can realize automatic dedusting and is conductive to saving manual dedusting operation.
Description
Technical field
The utility model relates to the dust pelletizing system design field, relates in particular to a kind of unit and opens dust pelletizing system.
Background technology
The existing dust pelletizing system of opening all is manual dedusting, must manually be cleaned just by the staff and can carry out dedusting, and mainly there is following defective in the present dust pelletizing system of opening:
The firstth,, the waste of manpower resource;
The secondth,, if forgetting dedusting, the staff so just can not cause the loss of machine that shortened the service life of machine greatly by normal this of dedusting in the past.
In addition, the dry sound of existing dust pelletizing system is also bigger, and also attractive in appearance inadequately, dedusting scope and efficient are also lower.
The utility model content
The utility model embodiment first purpose provides a kind of unit to open dust pelletizing system, and it can realize automatic dedusting, helps saving artificial dust removal operation.
A kind of unit that the utility model embodiment provides is opened dust pelletizing system, comprising: casing,
Side at described casing is provided with suction port, the earthing that links to each other with described suction port in the inside of described casing is provided with the air channel, below described air channel, be provided with cone filter drum, ash bucket drawer from top to bottom in turn, also be provided with rotatable roller type brush device in described casing, the hairbrush in the described brush device contacts with the filter screen of the lower, outer perimeter of described cone filter drum;
The below of described cone filter drum is provided with the card hole, is provided with clean room below described card hole, and the other end of described clean room is connected with pipeline, is provided with blower fan in the described pipeline, is provided with the secondary filter bag at the blower fan port of export of described blower fan.
Alternatively, described cone cylinder comprises barrel that reductor, main shaft, W shape flange, cone cylinder wallboard are made and the filter screen that is located at the periphery of described barrel, wherein,
One section of described main shaft is connected with external motor, and the other end of described main shaft is connected with decelerator, and the output shaft of described decelerator is connected with described barrel by W shape flange.
Alternatively, the filter screen of the periphery of described barrel is: three-dimensional acupuncture felt filter material filter screen.
Alternatively, described secondary filter bag bag is flat-shapedly can other insert the formula filter bag, but that monolithic is inserted in described blower fan outlet is distolateral.
Alternatively, described flat-shaped can other to insert the formula filter bag be the filter bag that three-dimensional acupuncture felt filter material is made, and also is provided with spacer spring in described filter bag.
Alternatively, the blower fan port of export at described blower fan also is provided with silencer.
Alternatively, described silencer is double-deck body structure,
Described silencer internal wall is a card hole inner bag, and fire-retardant sound-absorbing material layer is housed in described inner bag.
Alternatively, described casing adopts cold drawing flanging piece to form.
Alternatively, the inside panel at described casing and/or pipeline also is stained with fire-retardant sound absorbing layer.
Alternatively, above described casing, also be provided with dismountable desk.
Therefore, use the technical scheme of the utility model embodiment, because the existing deduster of this technical application scheme is improved on the intrinsic characteristics basis, cooperating by cone filter drum and roller type brush device, thereby realize machinery dedusting automatically, for existing dust pelletizing system, the present invention has following beneficial effect:
First: can save personnel cost,
The second, because the present invention is automatic dedusting,, also help making service life of a machine to increase so help reducing the loss of machine.
The 3rd, the blower fan exit of the dust pelletizing system of present embodiment (being the net air outlet) also is provided with the secondary filter bag, also carry out primary purification in the exit through the one-time dedusting cleaned air passes, this double purification is handled the air purification effect that further helps improving native system.
Description of drawings
Accompanying drawing described herein is used to provide further understanding of the present utility model, constitutes the application's a part, does not constitute to improper qualification of the present utility model, in the accompanying drawings:
A kind of unit that Fig. 1 provides for the utility model embodiment 1 is opened the perspective structure schematic diagram of dust pelletizing system;
Fig. 2 is the structural representation of crucial dedusting parts in the left TV structure of dismounting dirt system of Fig. 1.
The specific embodiment
Describe the utility model in detail below in conjunction with accompanying drawing and specific embodiment, be used for explaining the utility model in this illustrative examples of the present utility model and explanation, but not as to qualification of the present utility model.
Embodiment 1:
A kind of unit that Fig. 1 provides for present embodiment is opened the perspective structure schematic diagram of dust pelletizing system, and Fig. 2 is the inside main dedusting modular construction schematic diagram in the dust pelletizing system of Fig. 1.
Shown in Fig. 1,2, a kind of unit that present embodiment provides is opened dust pelletizing system and is comprised: casing 101, be provided with suction port 102 in the side of casing 101, the earthing that links to each other with suction port 102 in the inside of casing 101 is provided with air channel 201, below air channel 201, be provided with the ash bucket drawer 105 of cone filter drum 103, pullable unlatching from top to bottom in turn, also be provided with rotatable roller type brush device 104 in casing 101, the hairbrush 1041 in the brush device 104 contacts with the filter screen of the lower, outer perimeter of cone filter drum 103.Wherein air channel 201 and the space that filter cylinder 103 ash bucket drawers 105 are set be connected can but be not limited to adopt flexible pipe to connect.
Below cone filter drum 103, be provided with card hole (not drawing among the figure), below the card hole, be provided with clean room, the other end of clean room is connected with pipeline 110, be provided with blower fan 107 in the pipeline 110, export 1071 ends at the blower fan of blower fan 107 and be provided with and flat-shapedly can otherly insert formula filter bag 108 and silencer 109, but flat-shaped formula filter bag 108 monolithics of can otherly inserting are inserted in blower fan and export 1071 distolateral.
Its operation principle mainly is, dust-contained airflow is entered by the suction port 102 of casing 101 sides, flows downward by air channel 201, enters cone filter drum 103, pass the filtration space of cone filter drum 103, at this moment: airborne bulky grain dirt sinks in ash bucket drawer 105 with down current; Airborne granule dirt is by the detention of cone filter bag; After the air of process cone filter bag filtration, purification sees through the clean room of cone filter bag below the card hole is pooled to, enter blower fan 107 by pipeline again, air is after blower fan outlet 1071, can carry out udst separation by other slotting formula filter bag 108 by secondary is flat-shaped again, after silencer 109 after filtration is finished in the exhaust outlet discharging.
In filtering the process of work, the operator starts blower fan 107, and dust collecting system is started working, and when not needing air cleaning work (when next), the operator stops blower fan 107, and blower fan 107 quits work at this moment; Then automatically or operator's pushbutton enable deashing motor, the deashing motor is started working and is driven cone filter drum 103 and roller type brush device 104 runnings (can but be not limited to be set to equidirectional microrunning simultaneously), in operation process, friction and vibrations take place in hairbrush 1041 on the filter screen of cylinder lower, outer perimeter, the feasible micronic dust that is bonded on the filter screen is fallen by the handsome cleaning of hair to be fallen in the ash bucket drawer 105.
Therefore, because the existing deduster of this technical application scheme is improved on the intrinsic characteristics basis, by the cooperating of cone filter drum 103 with roller type brush device 104, thereby realize machinery dedusting automatically, for existing dust pelletizing system, the present invention has following beneficial effect:
First: can save personnel cost,
The second, because the present invention is automatic dedusting,, also help making service life of a machine to increase so help reducing the loss of machine.
The 3rd, the blower fan of the dust pelletizing system of present embodiment exports 1071 places (being the net air outlet) and also is provided with the secondary filter bag, also carry out primary purification in the exit through the one-time dedusting cleaned air passes, this double purification is handled the air purification effect that further helps improving native system.
A kind of optional embodiment as present embodiment, blower fan export 1071 places the secondary filter bag can but be not limited to and flat-shapedly can other insert formula filter bag 108, but this is flat-shaped can other insert formula filter bag 108 monolithics and be inserted in described blower fan and export 1071 distolaterally, makes that to change bag convenient, suitable indoor installation.
In addition, this is flat-shaped can other insert formula filter bag 108 can but be not limited to adopt three-dimensional acupuncture felt filter material to make, be provided with in the bag that spacer spring adheres to mutually with the filter wall that prevents the filter bag both sides and the situation that causes stopping up gas channel takes place, help guaranteeing dust removing effects.
In addition,, can also export 1071 places at blower fan muffler is set, make that the air behind the secondary filter flows out through silencer 109 backs in order to reduce the noise of this dust pelletizing system.In order further to reduce noise, the silencer 109 of preferred double-deck casing 101 structures, silencer 109 inwalls are card hole inner bag, and fire-retardant sound-absorbing material layer is housed in the courage within it, preferred soft fire-retardant sound-absorbing proprietary material.
In addition, in order further to reduce the noise of this dust pelletizing system, can also on the inside panel of the casing 101 of this dust pelletizing system and/or pipeline, sticking handicapping burn and suck sound material layer (soft fire-retardant sound-absorbing proprietary material in the preferred smooth), further improve sound-absorbing effect.
Shown in Fig. 1,2, the concrete structure of the core dedusting parts of this enforcement dust pelletizing system inside is mainly as follows:
The filter bag 1031 of the inner chamber that cone filter drum 103 comprises reductor, main shaft, W shape flange, barrel 1032 that cone cylinder wallboard is made and is located at barrel 1032.Wherein, a section of main shaft is connected with external motor, and the other end of main shaft is connected with decelerator, and the output shaft of decelerator is connected with described barrel 1032 by W shape flange.Roller brush device 104 is made up of chain, sprocket wheel, main shaft, bearing and the flexible hairbrush of special-purpose special roller, wherein the main shaft of this roller brush device 104 that makes by chain, sprocket wheel is connected with the main shaft of cone filter drum 103, and the brush arm of the flexible hairbrush of roller is connected with main shaft bearing.Drive by sprocket wheel and chain, make cone filter drum 103 and roller brush device 104 friction speed rotation in the same way, be bonded at micronic dust on the filter screen and fall thereupon and fall in the storage drawer thereby make hairbrush 1041 that friction and vibrations take place on the filter screen of cylinder bottom.
In addition, the periphery filter screen of barrel 1032 is preferred but be not limited to adopt three-dimensional acupuncture felt filter material to make, this kind filter screen good springiness, and the intensity height has fabulous dust-separation sealing property.
In order further to make the more convenient application of this dust pelletizing system, dismountable desk 111 can be set on the top of casing 101, on this desk 111, the various tool drawer can be installed, the computer that uses for the operator, display or the like further facilitate the bookkeeping work of people to this dust pelletizing system.
In the present embodiment, its casing 101 can but be not limited to adopt cold drawing flanging piece to form.
Use the dedusting structure of present embodiment, can supplementary controlled system, it uses operation example can be as follows:
Open master switch, it is bright that the operator presses start button (blower fan 107 leaves) green indicating lamp; Dust collecting system is started working; yellow indicator lamp bright (soot cleaning system is started working) at this moment to press stop button (blower fan 107 closes) when next; blower fan 107 quits work; the deashing motor is started working simultaneously; the equidirectional microrunning simultaneously of cone cylinder and roller type hairbrush; because friction and vibrations take place and are bonded at micronic dust on the filter screen and fall to fall into and store in the drawer in hairbrush on the filter screen of cylinder bottom thereupon, automatically controlled be after the time-delay autostop (time is adjustable) redness to stop indicator lamp bright.
The dust on the electronic automatic cleaning cone cylinder filter bag in back is shut down in each work, and pick-up performance reaches best and prolongs the time of cleaning filter bag in the time of making each work.
The system specifications parameter of this dust pelletizing system is as follows:
1, equipment should adapt to working environment
(1) temperature :-5 ℃～+ 40 ℃
(2) relative humidity: 35%～95% (no condensation)
(3) rate of temperature change :≤± 10 ℃/h
(4) relative humidity variations rate :≤± 10%/h
2, equipment should adapt to following power supply situation:
(1) three-phase AC 380 (1 ± 10%) V.
(2) single-phase AC 220 (1 ± 10%) V.
(3) frequency 50Hz ± 1Hz.
3, operation part reliability requirement
(1) inherent availability A
A＝MTBF/(MTBF+MTTR)≥99％
In the formula: the MTBF-MTBF;
MTTR-mean repair time.
(2) during load running, stream time 〉=8 hour.
(3) time between failures 〉=500 hour.
(4) service life 〉=50000 hour.
4 equipment should have reliable safety prevention measure and noise reduction measure, and machinery should be provided with protective cover or cover plate, and should there be tangible warning mark in the place of hindering personal safety, to guarantee the safety of operating personnel and mail.
Any position of 5 equipment can not have causes easily that personnel or mail scratch, damaged burr and wedge angle.
6 gauge taps are answered the access security voltage circuit.
The equipment ground requirement is satisfied in 7 system electrical security compliance related specifications requirements.
8 when equipment generation different faults, and corresponding alarm prompt form should be arranged; When meeting critical fault, also automatic safeguard measure should be arranged.The live load running.
9 electrical equipment and lead do not have exposed phenomenon, need the position of protection against rodents to take necessary preventive measure against rats.
10 need crashproof position should take necessary anti-collision facility.
11 are provided with steel guardrail and cat ladder opening the platform appropriate location.
When 12 systems normally move, the influence of other undesired air-flow that do not have
Breathe the dust content test in 13 opening tables: apart from dust suction cover 0.8-1.2M place, get 3 mean values apart from opening table ground 1.5-1.8M.
14 parts and automatically controlled device are answered modularization, modularization, standardization so that in time change and safeguard.
15 open the dedusting platform and big bag chute should carry out surface treatment.The outer top coat of equipment should be bright and clean, firm, prevent corrosion, and the color harmony is attractive in appearance.
16 open the cleaner requirement
Guarantee operating space air dust content＜5mg/m3.
17 is rational in infrastructure, has good damping performance.
18 equipment should have deashing device, and deashing is easy to operate, laborsaving, health.
19 should take necessary quiet measure, guarantee that operation station zone noise is less than 72dB (A).
20 opening table requirements
Opening table should consider that terminal, keyboard, handheld scan gun, bar code printer, scissors, document etc. open the position that instrument is placed.
21 wherein 6 opening table upper surfaces light-duty free ball plate (buphthalmos plate) is set, be convenient to container operations such as letter box, Turnover Box.
22 ball plates should possess impact resistance, the impact that loose mail and container brought when operation was opened in adaptation.
23 ball plates should possess anti-pressure ability, adapt to fully loaded 30kg Turnover Box load requirement.
24 balls should be uniform, and the density of arranging adapts to be opened loose mail and believe container operations such as box, Turnover Box; Ball turns to light and flexible, no stuck, eccentric, excesssive gap phenomenon.
25 open the platform requirement
Opening platform is used to support split and chooses the operator, open the dedusting table.
26 open the platform upper surface should take the necessary measures anti-skidding, anti-flaming.Open the personnel operation zone and lay the range estimation of 5mm rubber blanket
27 open Platform Structure Design should be reasonable, has enough rigidity and intensity, and bearing load is not less than 3.3kN/m2.
28 system equipment motors should prevent dust.
29 big bag chute requirements
The chute structure should be firm.Steel plate chute base plate thickness is not less than 3mm, and side plate thickness is not less than 2.5mm.
30 chutes should have good gliding ability, and certified mail glides smoothly.
The 31 chute ports of export should be provided with horizontal segment and take the measure that prevents that mail from dishing out.
32 good looking appearances, rational in infrastructure, be convenient to I﹠M.Detent surface, working face should be smooth, and weld seam all should polish smooth, and edge is answered deburring and abate angle.
33 chute frames should satisfy the strength and stiffness requirement, must not produce obvious vibration during use, rock.
34 weld seams are full, smooth, no rosin joint, leakage weldering.
The technical parameter of dust pelletizing system
Automatically controlled adaptation parameter:
(1) three-phase AC 380 (1 ± 10%) V;
(2) single-phase AC 24 (1 ± 10%) V control;
(3) frequency 50Hz ± 1Hz.
Equipment adapts to working environment parameter:
(1) temperature :-5 ℃～+ 40 ℃;
(2) relative humidity: 35%～95% (no condensation);
(3) rate of temperature change :≤± 10 ℃/h;
(4) relative humidity variations rate :≤± 10%/h
(5) during load running, stream time 〉=8 hour;
(6) time between failures＞500 hour;
(7) service life＞50000 hour;
(8) efficiency of dust collection: efficiency of dust collection 〉=99.6% (what select for use is three-dimensional acupuncture felt filter material);
(9) air dust content＜4mg/m3 after the dedusting;
(10) equipment maximum noise＜70dB (A);
(11) general power: 1.9KW (German Lossen board);
(12) flow: 3000～4000;
(13) open a profile; 1600mm * 900mm * 1500mm (seeing accompanying drawing 2 for details)
(14) unit weight: 120kg
Lower part box 101 profiles; 900mm * 700mm * 1695mm (seeing accompanying drawing 2 for details);
(15) unit weight: 198kg.
More than technical scheme that the utility model embodiment is provided be described in detail, used specific case herein principle and the embodiment of the utility model embodiment are set forth, the explanation of above embodiment only is applicable to the principle that helps to understand the utility model embodiment; Simultaneously, for one of ordinary skill in the art, according to the utility model embodiment, the part that on the specific embodiment and range of application, all can change, in sum, this description should not be construed as restriction of the present utility model.
Claims (10)
1. a unit is opened dust pelletizing system, it is characterized in that, comprising: casing,
Side at described casing is provided with suction port, the earthing that links to each other with described suction port in the inside of described casing is provided with the air channel, below described air channel, be provided with cone filter drum, ash bucket drawer from top to bottom in turn, also be provided with rotatable roller type brush device in described casing, the hairbrush in the described brush device contacts with the filter screen of the lower, outer perimeter of described cone filter drum;
The below of described cone filter drum is provided with the card hole, is provided with clean room below described card hole, and the other end of described clean room is connected with pipeline, is provided with blower fan in the described pipeline, is provided with the secondary filter bag at the blower fan port of export of described blower fan.
2. a kind of unit according to claim 1 is opened dust pelletizing system, it is characterized in that,
Described cone cylinder comprises barrel that reductor, main shaft, W shape flange, cone cylinder wallboard are made and the filter screen that is located at the periphery of described barrel, wherein,
One section of described main shaft is connected with external motor, and the other end of described main shaft is connected with decelerator, and the output shaft of described decelerator is connected with described barrel by W shape flange.
3. a kind of unit according to claim 2 is opened dust pelletizing system, it is characterized in that,
The filter screen of the periphery of described barrel is: three-dimensional acupuncture felt filter material filter screen.
4. open dust pelletizing system according to claim 1 or 2 or 3 described a kind of units, it is characterized in that,
Described secondary filter bag bag is flat-shapedly can other insert the formula filter bag, but that monolithic is inserted in described blower fan outlet is distolateral.
5. a kind of unit according to claim 4 is opened dust pelletizing system, it is characterized in that,
Described flat-shaped can other to insert the formula filter bag be the filter bag that three-dimensional acupuncture felt filter material is made, and also is provided with spacer spring in described filter bag.
6. open dust pelletizing system according to claim 1 or 2 or 3 described a kind of units, it is characterized in that,
The blower fan port of export at described blower fan also is provided with silencer.
7. a kind of unit according to claim 6 is opened dust pelletizing system, it is characterized in that,
Described silencer is double-deck body structure,
Described silencer internal wall is a card hole inner bag, and fire-retardant sound-absorbing material layer is housed in described inner bag.
8. open dust pelletizing system according to claim 1 or 2 or 3 described a kind of units, it is characterized in that, described casing adopts cold drawing flanging piece to form.
9. open dust pelletizing system according to claim 1 or 2 or 3 described a kind of units, it is characterized in that, also be stained with fire-retardant sound absorbing layer at the inside panel of described casing and/or pipeline.
10. open dust pelletizing system according to claim 1 or 2 or 3 described a kind of units, it is characterized in that, be arranged to dismountable desk on the top of described casing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201187784U CN202061512U (en) | 2011-04-12 | 2011-04-12 | Single-machine disassembly dedusting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201187784U CN202061512U (en) | 2011-04-12 | 2011-04-12 | Single-machine disassembly dedusting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202061512U true CN202061512U (en) | 2011-12-07 |
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ID=45055394
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201187784U Expired - Fee Related CN202061512U (en) | 2011-04-12 | 2011-04-12 | Single-machine disassembly dedusting system |
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| Country | Link |
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| CN (1) | CN202061512U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105107316A (en) * | 2015-08-07 | 2015-12-02 | 长沙高汇环保科技有限公司 | Air conditioner and air strainer cleaning system therefor |
| CN105582776A (en) * | 2016-03-10 | 2016-05-18 | 徐州工程学院 | Cabinet type power dust removing device and removing method thereof |
| CN107779958A (en) * | 2016-08-26 | 2018-03-09 | 天津纺织集团进出口股份有限公司 | The preparation method that a kind of woool production removes apparatus for ash with not damaged |
| CN108278124A (en) * | 2018-01-25 | 2018-07-13 | 张荷友 | A kind of rotary mine dedusting equipment of brush board cleaning dust |
-
2011
- 2011-04-12 CN CN2011201187784U patent/CN202061512U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105107316A (en) * | 2015-08-07 | 2015-12-02 | 长沙高汇环保科技有限公司 | Air conditioner and air strainer cleaning system therefor |
| CN105107316B (en) * | 2015-08-07 | 2017-01-25 | 长沙高汇环保科技有限公司 | Air conditioner and air strainer cleaning system therefor |
| CN105582776A (en) * | 2016-03-10 | 2016-05-18 | 徐州工程学院 | Cabinet type power dust removing device and removing method thereof |
| CN105582776B (en) * | 2016-03-10 | 2017-11-10 | 徐州工程学院 | A kind of cabinet type power dust arrester and its minimizing technology |
| CN107779958A (en) * | 2016-08-26 | 2018-03-09 | 天津纺织集团进出口股份有限公司 | The preparation method that a kind of woool production removes apparatus for ash with not damaged |
| CN108278124A (en) * | 2018-01-25 | 2018-07-13 | 张荷友 | A kind of rotary mine dedusting equipment of brush board cleaning dust |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111207 Termination date: 20130412 |