CN202045871U - Embossing device of embossing machine for automobile internal decoration polyvinyl chloride (PVC) leather material - Google Patents

Embossing device of embossing machine for automobile internal decoration polyvinyl chloride (PVC) leather material Download PDF

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Publication number
CN202045871U
CN202045871U CN2011201308172U CN201120130817U CN202045871U CN 202045871 U CN202045871 U CN 202045871U CN 2011201308172 U CN2011201308172 U CN 2011201308172U CN 201120130817 U CN201120130817 U CN 201120130817U CN 202045871 U CN202045871 U CN 202045871U
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China
Prior art keywords
roll
embossing
pressure
pvc
embossing machine
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Expired - Lifetime
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CN2011201308172U
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Chinese (zh)
Inventor
曹雪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Benecke Changshun Automotive Interior Materials (zhangjiagang) Co Ltd
Benecke Changshun Auto Trim Zhangjiagang Co Ltd
Original Assignee
Benecke Changshun Automotive Interior Materials (zhangjiagang) Co Ltd
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Priority to CN2011201308172U priority Critical patent/CN202045871U/en
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Publication of CN202045871U publication Critical patent/CN202045871U/en
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Abstract

The utility model discloses an embossing device of an embossing machine for an automobile internal decoration polyvinyl chloride (PVC) leather material. The embossing device is arranged at the downstream of a heating device of the embossing machine and the upstream of a cooling device of the embossing machine and comprises a pressure roll and a pattern roll, which are used for embossing the PVC leather material heated by the heating device and are both rotationally arranged on a machine frame of the embossing machine; a guide roll which brings convenience in conveying the PVC leather material to the cooling device is arranged at the downstream of the pattern roll; a transition roll is arranged between the pattern roll and the guide roll; the transition roll, the pattern roll and the guide roll are arranged in parallel; the cross sections of the transition roll, the pattern roll and the guide roll form a triangle; and the transition roll and the pattern roll are positioned on the opposite sides of the PVC leather material. Because the contact time of the PVC leather material and the pattern roll is long when the embossing device embosses, the embossing effect of the embossing machine is improved and then the pattern quality of the automobile internal decoration PVC leather material is improved.

Description

The automotive trim PVC cladding embossing device of embossing machine
Technical field
The utility model relates to a kind of embossing device, relates in particular to the embossing device of a kind of automotive trim PVC cladding with embossing machine.
Background technology
Automotive trim plays important effect for automobile attractive in appearance, automotive trim PVC cladding surface generally all is to be pressed with decorative pattern, this decorative pattern is to utilize the embossing device of embossing machine that the PVC cladding is carried out embossing after high temperature heating to form, concrete is, the PVC cladding is transported to embossing device after heating in the heater of embossing machine, the PVC cladding passes through between the patterned roll of embossing device and pressure roll, and make the PVC cladding form decorative pattern by the pressure between patterned roll and the pressure roll, embossing is transported to cooling device later on and carries out cooling and shaping, and the embossing effect of present employed embossing machine is not ideal enough, its main cause is that the time of contact of PVC cladding and patterned roll is short, the time of embossing is not long, the PVC cladding had not just left patterned roll when decorative pattern also had molding effect desirable not enough, the surface detail weak effect has influenced the product quality of automotive trim PVC cladding and the effect of automobile decoration like this.
The utility model content
Technical problem to be solved in the utility model is: the embossing device of a kind of automotive trim PVC cladding with embossing machine is provided, this embossing device is long the time of contact of PVC cladding and patterned roll when embossing, thereby improved the embossing effect of embossing machine, and then the decorative pattern quality of automotive trim PVC cladding is improved.
For solving the problems of the technologies described above, the technical solution of the utility model is: a kind of automotive trim PVC cladding embossing device of embossing machine, described embossing device is installed on the downstream of the heater of embossing machine, the upstream of the cooling device of embossing machine, comprise the pressure roll and the patterned roll that are used for the PVC cladding embossing after the heater heating, described pressure roll and patterned roll all are rotatably installed on the frame of described embossing machine, the downstream of described patterned roll is provided with is convenient to the deflector roll that the PVC cladding is transported to cooling device, be provided with transition roller between described patterned roll and the deflector roll, described transition roller, patterned roll and deflector roll be arranged in parallel and cross section constitutes a triangle, and described transition roller and described patterned roll are positioned at the opposite side of PVC cladding.
As a kind of preferred scheme, described embossing device also comprises the pressure-regulating device that is used to regulate pressure between described patterned roll and the pressure roll, and described pressure-regulating device is installed on the frame.
As a kind of preferred scheme, described pressure-regulating device comprises a pressure dancer rools that is driven rotation by rotary power unit, described pressure dancer rools be installed on the frame and and described patterned roll be positioned at the opposite side of pressure roll, described pressure dancer rools is connected with the controlled pressure dancer rools and is pressed in pressure on the pressure roll and regulates power set and connect.
As a kind of preferred scheme, described rotary power unit is a motor, and it is hydraulic cylinder that described pressure is regulated power set.
After having adopted technique scheme, effect of the present utility model is: because described embossing device is installed on the downstream of the heater of embossing machine, the upstream of the cooling device of embossing machine, comprise the pressure roll and the patterned roll that are used for the PVC cladding embossing after the heater heating, described pressure roll and patterned roll all are rotatably installed on the frame of described embossing machine, the downstream of described patterned roll is provided with is convenient to the deflector roll that the PVC cladding is transported to cooling device, be provided with transition roller between described patterned roll and the deflector roll, described transition roller, patterned roll and deflector roll be arranged in parallel and cross section constitutes a triangle, described transition roller and described patterned roll are positioned at the opposite side of PVC cladding, like this, transition roller, patterned roll and deflector roll triangularity are arranged, transition roller and patterned roll are positioned at the opposite side of PVC cladding, the PVC cladding just directly is not transported to deflector roll from the patterned roll straight line, but be transported to deflector roll again around transition roller, make the angle of the periphery decorative pattern contacting surface of PVC cladding and patterned roll become big like this, prolonged time of contact, thereby improved the embossing effect of embossing machine, and then the decorative pattern quality of automotive trim PVC cladding is improved.
Again because described embossing device also comprises the pressure-regulating device that is used to regulate pressure between described patterned roll and the pressure roll, described pressure-regulating device is installed on the frame, therefore, the pressure that pressure-regulating device just can be regulated between patterned roll and the pressure roll reaches the pressure of best effect of decorative patterns, thereby can make the decorative pattern of PVC cladding reach needed effect.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is the structural representation of the embossing machine upstream of the utility model embodiment;
Fig. 2 is the structural representation in the embossing machine downstream of the utility model embodiment;
In the accompanying drawing: the 1.PVC cladding; 2. heater; 3. pressure roll; 4. patterned roll; 5. transition roller; 6. deflector roll; 7. cooling device; 8. pressure dancer rools; 9. preheat roll; 10. let off roll; 11. storage device; 12. opposite side device; 13. wind-up roll.
The specific embodiment
Below by specific embodiment the utility model is described in further detail.
A kind of automotive trim PVC cladding embossing device of embossing machine, as shown in drawings, described embossing device is installed on the downstream of the heater 2 of embossing machine, the upstream of the cooling device 7 of embossing machine, comprise the pressure roll 3 and the patterned roll 4 that are used for PVC cladding 1 embossing after heater 2 heating, described pressure roll 3 and patterned roll 4 all are rotatably installed on the frame of described embossing machine, the downstream of described patterned roll 4 is provided with is convenient to the deflector roll 6 that PVC cladding 1 is transported to cooling device 7, be provided with transition roller 5 between described patterned roll 4 and the deflector roll 6, described transition roller 5, patterned roll 4 and deflector roll 6 be arranged in parallel and cross section constitutes a triangle, described transition roller 5 and described patterned roll 4 are positioned at the opposite side of PVC cladding 1, that is to say, after transition roller 5 has been installed, the angle of the contacting surface between PVC cladding 1 and the described patterned roll 4 increases, thereby prolonged the embossing time that contacts between PVC cladding 1 and the patterned roll 4, improve the embossing effect, certainly, for the contact embossing time between patterned roll 4 and the PVC cladding 1 is more extended, can increase the diameter of patterned roll 4 as far as possible.
Described embossing device also comprises the pressure-regulating device that is used to regulate pressure between described patterned roll 4 and the pressure roll 3, and described pressure-regulating device is installed on the frame.Concrete, described pressure-regulating device comprises a pressure dancer rools 8 that is driven rotation by rotary power unit, described pressure dancer rools 8 be installed on the frame and and described patterned roll 4 be positioned at the opposite side of pressure roll 3, described pressure dancer rools 8 is connected with controlled pressure dancer rools 8 and is pressed in pressure on the pressure roll 3 and regulates power set and connect.Described rotary power unit is a motor, and it is hydraulic cylinder that described pressure is regulated power set.Like this, motor-driven pressure dancer rools 8 rotates, pressure dancer rools 8 contacts and then drives pressure roll 3 with pressure roll 3 and rotates, be convenient to the conveying of PVC cladding 1, hydraulic cylinder can make pressure dancer rools 8 be pressed in the pressure that pressure on the pressure roll 3 reaches best embossing effect, like this, very good by PVC cladding 1 effect of decorative patterns that this embossing machine embossing goes out, improved the product quality of PVC cladding 1.
The embossing process of PVC cladding 1 is:
1. semi-finished product at first unreel through the let off roll 10 of embossing machine; 2. the semi-finished product after unreeling are a certain amount of through storing into of storage device 11, storage device 11 generally comprises several storage rollers, when carrying, semi-finished product can store certain amount on storage roller, thereby be convenient for changing volume, perhaps guarantee when other problems takes place, to guarantee the continuous of production process, can not stop in the certain hour producing;
3. the semi-finished product that come out through storage device 11 will be adjusted positions through opposite side device 12, at this moment, as product needed acupuncture operation then carry out acupuncture, launch by the unwind roll device more afterwards;
4. the semi-finished product that launch are through preheat roll 9 preheatings, and the heater 2 that is transported to embossing machine then heats, and makes the temperature of PVC cladding 1 reach certain standard by heater 2, for embossing is got ready;
5. the PVC cladding 1 after the heating is transported between pressure roll 3 and the patterned roll 4, hydraulic cylinder has regulated the pressure of regulating between 8 pairs of pressure rolls 3 of pressure dancer rools in advance, thereby regulated the pressure between pressure roll 3 and the patterned roll 4, made the product of each batch all reach best embossing effect;
6. the PVC cladding 1 after the embossing carries out cooling and shaping through apparatus for supercooling 7, then by wind-up roll 13 rollings.

Claims (4)

1. automotive trim PVC cladding is with the embossing device of embossing machine, described embossing device is installed on the downstream of the heater of embossing machine, the upstream of the cooling device of embossing machine, comprise the pressure roll and the patterned roll that are used for the PVC cladding embossing after the heater heating, described pressure roll and patterned roll all are rotatably installed on the frame of described embossing machine, the downstream of described patterned roll is provided with is convenient to the deflector roll that the PVC cladding is transported to cooling device, it is characterized in that: be provided with transition roller between described patterned roll and the deflector roll, described transition roller, patterned roll and deflector roll be arranged in parallel and cross section constitutes a triangle, and described transition roller and described patterned roll are positioned at the opposite side of PVC cladding.
2. the automotive trim PVC cladding as claimed in claim 1 embossing device of embossing machine, it is characterized in that: described embossing device also comprises the pressure-regulating device that is used to regulate pressure between described patterned roll and the pressure roll, and described pressure-regulating device is installed on the frame.
3. the automotive trim PVC cladding as claimed in claim 2 embossing device of embossing machine, it is characterized in that: described pressure-regulating device comprises a pressure dancer rools that is driven rotation by rotary power unit, described pressure dancer rools be installed on the frame and and described patterned roll be positioned at the opposite side of pressure roll, described pressure dancer rools is connected with the controlled pressure dancer rools and is pressed in pressure on the pressure roll and regulates power set and connect.
4. the automotive trim PVC cladding as claimed in claim 3 embossing device of embossing machine, it is characterized in that: described rotary power unit is a motor, it is hydraulic cylinder that described pressure is regulated power set.
CN2011201308172U 2011-04-28 2011-04-28 Embossing device of embossing machine for automobile internal decoration polyvinyl chloride (PVC) leather material Expired - Lifetime CN202045871U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011201308172U CN202045871U (en) 2011-04-28 2011-04-28 Embossing device of embossing machine for automobile internal decoration polyvinyl chloride (PVC) leather material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011201308172U CN202045871U (en) 2011-04-28 2011-04-28 Embossing device of embossing machine for automobile internal decoration polyvinyl chloride (PVC) leather material

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CN202045871U true CN202045871U (en) 2011-11-23

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CN2011201308172U Expired - Lifetime CN202045871U (en) 2011-04-28 2011-04-28 Embossing device of embossing machine for automobile internal decoration polyvinyl chloride (PVC) leather material

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102501370A (en) * 2011-12-05 2012-06-20 江阴升辉包装材料有限公司 Embossing plastic film and equipment and embossing technology thereof
CN108859084A (en) * 2018-06-19 2018-11-23 江苏金韦尔机械有限公司 A kind of double-face embossing machine of polyvinyl butyral intermediate coat
CN112406085A (en) * 2021-01-22 2021-02-26 潍坊群庆机械设备科技有限责任公司 Embossing process for PVC leather of automobile interior trim

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102501370A (en) * 2011-12-05 2012-06-20 江阴升辉包装材料有限公司 Embossing plastic film and equipment and embossing technology thereof
CN108859084A (en) * 2018-06-19 2018-11-23 江苏金韦尔机械有限公司 A kind of double-face embossing machine of polyvinyl butyral intermediate coat
CN112406085A (en) * 2021-01-22 2021-02-26 潍坊群庆机械设备科技有限责任公司 Embossing process for PVC leather of automobile interior trim
CN112406085B (en) * 2021-01-22 2021-05-11 温州市环球汽车衬垫有限公司 Embossing process for PVC leather of automobile interior trim

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Granted publication date: 20111123