CN202037150U - On-line cleaning device for aluminium alloy high-frequency welded pipe production line - Google Patents
On-line cleaning device for aluminium alloy high-frequency welded pipe production line Download PDFInfo
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- CN202037150U CN202037150U CN2011201336257U CN201120133625U CN202037150U CN 202037150 U CN202037150 U CN 202037150U CN 2011201336257 U CN2011201336257 U CN 2011201336257U CN 201120133625 U CN201120133625 U CN 201120133625U CN 202037150 U CN202037150 U CN 202037150U
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- aluminium alloy
- frequency welded
- welded tube
- brush roll
- cleaning
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Abstract
The utility model provides an on-line cleaning device for an aluminium alloy high-frequency welded pipe production line. The device comprises a cleaning tank and a cleaning actuating mechanism, wherein the cleaning tank comprises an outer tank and an inner tank arranged in the space of the outer tank; feed holes for allowing an aluminum alloy high-frequency welded pipe to pass through are formed on two end walls of the inner tank and two end wall of the outer tank; the inner tank is communicated with a cleaning solution feeding pipe; a cleaning solution outlet is formed at the bottom of the outer tank; the cleaning actuating mechanism comprises a power driving device erected above the cleaning tank, and a plurality of brush rollers which are connected with the power driving device and extend into the space of the inner tank; the brush rollers are arranged in two rows in the space of the inner tank, so that the bristles of the two rows of brush rollers can scrape and brush the fed aluminium alloy high-frequency welded pipe passing through the space of the inner tank from two sides respectively; and the brush rollers are driven by the power driving device to rotate, so that the rotation direction of the side of each brush roller, namely the side which is adjacent to the passing area of the fed aluminium alloy high-frequency welded pipe, is opposite to the feeding direction of the aluminium alloy high-frequency welded pipe.
Description
Technical field
The utility model relates to tubing production and processing technical field, relates in particular to a kind of on-line cleaning device that is used for the aluminium alloy production line of high-frequency welded tube.
Background technology
Ratio-frequency welding technology (High-frequency Welding), be to be the sweating heat energy with the solid resistance hotwork, the resistance heat that utilizes high frequency electric to produce in metal works makes top layer, metal works weld zone be heated to the mecystasis of molten state or approaching fusing, and then the combination of realization metal works weld zone, be a kind of solid phase method for resistance welding.The ratio-frequency welding technology produces the difference of hot mode according to high frequency electric in metal works, can be divided into contact ratio-frequency welding and induction of high frequency weldering two big classes; In the contact ratio-frequency welding technology, high frequency electric imports metal works into by contacting with metal works machinery; And in the induction of high frequency welding technology, high frequency electric produces induced-current by the coupling of the outside induction coil of metal works in metal works.The ratio-frequency welding technology is widely used in the middle of the production technology of metallic conduit because of the characteristics that its speed of welding is fast, the weld heat-affected zone territory is narrow, weldquality good, production efficiency is high; Metallic conduit by the processing of ratio-frequency welding technology then is collectively referred to as ratio-frequency welded tube.
Aluminium alloy has than strong height, light weight, thermal conductivity height, characteristics such as corrosion-resistant, so aluminium-alloy pipe is applied to occasions such as gas/liquid cooling system, agricultural/industrial chemicals induction system, furniture, light construction to substitute steel pipe by a large amount of.The ratio-frequency welding technology also is a kind of technology commonly used in the middle of the aluminium-alloy pipe production technology, normally utilize the aluminum alloy strip of rolling, by uncoiling → feeding → sizing curl → weld seam high-frequency welding → clean → fly processing step such as cuts, obtains the aluminium alloy ratio-frequency welded tube of designated length.
In aluminium alloy ratio-frequency welded tube production process, carry out that sizing curls and two processing steps of weld seam high-frequency welding after, stay lubricating oil at aluminium alloy ratio-frequency welded tube outer surface easily, weldering such as cuts at spot, therefore need carry out on-line cleaning to aluminium alloy ratio-frequency welded tube outer surface.On the existing aluminium alloy production line of high-frequency welded tube, cleaning device adopts spray Cleaning for High Capacity liquid to add the cleaning method of sliver wiping mostly, but spot easily on sliver deposition cause the cleaning performance variation even aluminium alloy ratio-frequency welded tube outer surface caused scraping damage, and then influence the quality of aluminium alloy ratio-frequency welded tube finished product; For this reason, need the sliver of frequent replacing cleaning device, inconvenience very.
The utility model content
At the above-mentioned problems in the prior art, the utility model provides a kind of cleaning efficiency higher, the on-line cleaning device that is used for the aluminium alloy production line of high-frequency welded tube of easy damaged aluminium alloy ratio-frequency welded tube outer surface not.
For achieving the above object, the utility model has adopted following technological means:
A kind of on-line cleaning device that is used for the aluminium alloy production line of high-frequency welded tube comprises rinse bath and cleans executing agency; Described rinse bath is made of water jacket and the inside groove that is arranged in the outer slot space, and the end walls of described inside groove and water jacket is provided with the feedhole that allows the feeding of aluminium alloy ratio-frequency welded tube pass through, and inside groove is communicated with the cleaning fluid feed tube, and the bottom of water jacket is provided with the cleaning fluid liquid outlet; Described cleaning executing agency is connected by the Power Drive Unit that is erected at the rinse bath top and with Power Drive Unit and several brush roll of extending in the interior slot space constitute; Described several brush roll divide two to be arranged in the interior slot space, make the bristle of two row's brush roll to carry out brushing by the both sides of the aluminium alloy ratio-frequency welded tube of interior slot space to it from feeding respectively, and described several brush roll are driven by Power Drive Unit and rotate, and make each brush roll opposite with the feed direction of aluminium alloy ratio-frequency welded tube by the rotation direction of a regional side near the feeding of aluminium alloy ratio-frequency welded tube.
During use, the aluminium alloy ratio-frequency welded tube on the aluminium alloy production line of high-frequency welded tube is sent in the interior slot space of rinse bath by feedhole; Simultaneously, in inside groove, pour into cleaning fluid by the cleaning fluid feed tube, when the cleaning fluid in the inside groove is dipped into aluminium alloy ratio-frequency welded tube by interior slot space, having cleaning fluid overflows from the feedhole on the inside groove end walls, the wash liquid stream of overflowing from inside groove also flows out by the cleaning fluid liquid outlet of outer slot bottom to water jacket, the Power Drive Unit operation drives and divides two several brush roll that are arranged in the interior slot space to rotate, from the both sides brushing aluminium alloy ratio-frequency welded tube of aluminium alloy ratio-frequency welded tube; In the brushing cleaning process, several brush roll of slot space and feeding all are immersed in cleaning fluid by the aluminium alloy ratio-frequency welded tube of interior slot space in placing, each brush roll is opposite with the feed direction of aluminium alloy ratio-frequency welded tube by the rotation direction of a regional side near the feeding of aluminium alloy ratio-frequency welded tube, the aluminium alloy ratio-frequency welded tube that allows the bristle of each brush roll that feeding is passed through carries out reverse brushing, makes the aluminium alloy ratio-frequency welded tube obtain efficiently brushing and cleans; Moreover, brush roll is rotated to stir in cleaning fluid and is also made the spot that deposits on its bristle be easy to be washed in the cleaning fluid, avoided spot on brush roll deposition and influence brushing cleaning performance or damage aluminium alloy ratio-frequency welded tube outer surface.
Further, described Power Drive Unit mainly by fixing and mounting bracket, drive motors and several power transmission shafts that are used to connect one to one brush roll and drive its rotation constitute; Described several power transmission shafts divide two rows to arrange and rotating being installed on the fixing and mounting bracket, and wherein carry out transmission by the band drive mechanism between each power transmission shaft of a row, the adjoining power transmission shaft of each power transmission shaft of this row and another row respectively carries out transmission by a pair of gear pair; Described drive motors is erected on the fixing and mounting bracket, and the output shaft of drive motors is connected with a power transmission shaft by shaft coupling.
Power Drive Unit adopts the above-mentioned structure that is in transmission connection, then only need one of them power transmission shaft of a motor-driven to rotate, just can realize the mutual backwards rotation of two row's power transmission shafts, the driving effect that each power transmission shaft of same row rotates in the same way, thereby, each power transmission shaft connection also drives a brush roll rotation, make brush roll opposite with the feed direction of aluminium alloy ratio-frequency welded tube, can guarantee that the aluminium alloy ratio-frequency welded tube that two bristles of arranging each brush roll in the brush roll of on-line cleaning device pass through feeding carries out reverse brushing near the rotation direction of aluminium alloy ratio-frequency welded tube one side.
Further, described drive motors also is connected with the motor driving-controlling device of its switch of control and rotating speed.Setting up the motor driving-controlling device can allow the regulation and control of on-line cleaning device duty more flexible.
In sum, compared with prior art, the utlity model has following beneficial effect:
1, the on-line cleaning device that is used for the aluminium alloy production line of high-frequency welded tube of the present utility model cleaning aluminum alloy ratio-frequency welded tube more efficiently, and effectively reduce the deposition of spot on brush roll, improve cleaning quality, avoided the trouble of frequent replacing cleaning part.
2, the Power Drive Unit that is proposed in further improvement project only needs a power transmission shaft that motor-driven is all, and does not need each power transmission shaft to be driven by a motor, provides cost savings greatly; And, can allow the direction of bristle brushing aluminium alloy ratio-frequency welded tube of each brush roll in two row's brush roll of on-line cleaning device opposite, to guarantee brushing cleaning efficiency efficiently with the feed direction of aluminium alloy ratio-frequency welded tube as long as select correct transmission direction.
3, in further improvement project, set up the motor driving-controlling device and can allow the regulation and control of on-line cleaning device duty more flexible.
Description of drawings
Fig. 1 is used for the on-line cleaning schematic representation of apparatus of aluminium alloy production line of high-frequency welded tube for the utility model, and partial component is broken away among the figure, to show the internal structure of online cleaning device;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the A-A cutaway view of Fig. 1;
Fig. 4 is the B-B cutaway view of Fig. 1.
The specific embodiment
Below in conjunction with drawings and Examples the technical solution of the utility model is further described.
The on-line cleaning device that is used for the aluminium alloy production line of high-frequency welded tube of present embodiment mainly is made of rinse bath and cleaning executing agency, its structure such as Fig. 1 ~ and shown in Figure 4.Rinse bath is to be made of water jacket 1 and the inside groove 2 that is arranged in the outer slot space, the end walls of inside groove 2 and water jacket 1 is provided with the feedhole that allows the feeding of aluminium alloy ratio-frequency welded tube pass through, and each feedhole place straight line is the straight line of aluminium alloy ratio-frequency welded tube 14 feedings by the rinse bath place; Inside groove 2 is communicated with cleaning fluid feed tube 3, allows cleaning fluid pass through cleaning fluid feed tube 3 and injects inside groove 2; The bottom of water jacket 1 is provided with cleaning fluid liquid outlet 4, allows fill with the cleaning fluid that overflows behind the inside groove and flow out from cleaning fluid liquid outlet 4.Clean that executing agency is connected by the Power Drive Unit that is erected at the rinse bath top and with Power Drive Unit and six brush roll 5 extending in the interior slot space constitute; Six brush roll 5 minutes two row (three of every rows) is arranged in inside groove 2 spaces, guarantee that each feedhole place straight line passes two area of bristles of arranging between the brush roll 5 on the rinse bath, can make the bristles of two row's brush roll 5 to carry out brushing by the both sides of the aluminium alloy ratio-frequency welded tube 14 of interior slot space to it from feeding respectively; Six brush roll 5 are all driven by Power Drive Unit rotates, Power Drive Unit allows two to arrange brush roll 5 backwards rotation each other, and each brush roll is opposite with the feed direction of aluminium alloy ratio-frequency welded tube 14 by the rotation direction of a regional side near 14 feedings of aluminium alloy ratio-frequency welded tube, make that the direction of bristle brushing aluminium alloy ratio-frequency welded tube of each brush roll is opposite with the feed direction of aluminium alloy ratio-frequency welded tube, improve the brushing cleaning efficiency with this.As seen from Figure 4, in the row of two shown in the present embodiment brush roll 5, two adjoining difference rows' brush roll is set up in parallel; Except that this set-up mode, two row's brush roll also can be crisscross arranged; Simultaneously, the quantity of brush roll also is not limited only to six, can be a plurality of arbitrarily more than or equal to two.
As for Power Drive Unit, its adoptable structure is very many, for example directly adopts six drive motors to connect respectively by shaft coupling and drives a stream brush roll and rotate.But in order to save cost, adopted a kind of Power Drive Unit of drive mechanism in the present embodiment, its structure such as Fig. 1 ~ shown in Figure 4.This Power Drive Unit mainly by fixing and mounting bracket 6, drive motors 7 and six power transmission shafts 8 that are used to connect one to one brush roll 5 and drive its rotation constitute.Six power transmission shafts 8 are installed on the fixing and mounting bracket 6 by bearing is rotating, and its arrangement mode is corresponding with the arrangement mode of brush roll 5, promptly divide two rows to arrange; Wherein carry out transmission by the band drive mechanism between each power transmission shaft 8 of a row, realize rotating in the same way, this transmission of rotating in the same way is to realize by being set in the belt wheel 9 on the power transmission shaft 8 and being stretched in the band drive mechanism that driving-belt 10 constitutes between the belt wheel; And the adjoining power transmission shaft 8 of each power transmission shaft 8 of this row and another row respectively carries out transmission by a pair of gear pair, realizes backwards rotation, the every pair of gear pair by on two the adjoining power transmission shafts 8 that are set in different rows and intermeshing two gears 11 constitute.Drive motors 7 is erected on the fixing and mounting bracket 6 by grillage 13, the output shaft of drive motors 7 is connected with a power transmission shaft 8 in six power transmission shafts by shaft coupling 12, a power transmission shaft 8 that drives its connection when drive motors 7 powers on running rotates, carry out the power transmission through above-mentioned rotational structure again, then realize the driving effect that two each power transmission shaft 8 of arranging power transmission shafts 8 mutual backwards rotation, same row rotate in the same way; Connect at Power Drive Unit, drive that electric brush roller 5 rotates and when using in conjunction with rinse bath, as long as installation direction is correct, can allow brush roll 5 opposite with the feed direction of aluminium alloy ratio-frequency welded tube 14, thereby the aluminium alloy ratio-frequency welded tube that makes two bristles of arranging each brush roll in the brush roll of on-line cleaning device pass through feeding carry out reverse brushing near the rotation direction of aluminium alloy ratio-frequency welded tube 14 1 sides.Certainly, the drive mechanism of Power Drive Unit is not limited to the described drive mechanism of present embodiment, rotates in the same way as long as guarantee each power transmission shaft of the mutual backwards rotation of two row's power transmission shafts, same row.
In addition,, also can set up the motor driving-controlling device and be connected, in order to the switch and the rotating speed of control drive motors with the drive motors of Power Drive Unit in order to regulate and control the duty of on-line cleaning device more flexibly.
Explanation is at last, above embodiment is only unrestricted in order to the explanation the technical solution of the utility model, although the utility model is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement the technical solution of the utility model, and not breaking away from the aim and the scope of technical solutions of the utility model, it all should be encompassed in the middle of the claim scope of the present utility model.
Claims (3)
1. an on-line cleaning device that is used for the aluminium alloy production line of high-frequency welded tube is characterized in that, comprises rinse bath and cleans executing agency; Described rinse bath is made of water jacket and the inside groove that is arranged in the outer slot space, and the end walls of described inside groove and water jacket is provided with the feedhole that allows the feeding of aluminium alloy ratio-frequency welded tube pass through, and inside groove is communicated with the cleaning fluid feed tube, and the bottom of water jacket is provided with the cleaning fluid liquid outlet; Described cleaning executing agency is connected by the Power Drive Unit that is erected at the rinse bath top and with Power Drive Unit and several brush roll of extending in the interior slot space constitute; Described several brush roll divide two to be arranged in the interior slot space, make the bristle of two row's brush roll to carry out brushing by the both sides of the aluminium alloy ratio-frequency welded tube of interior slot space to it from feeding respectively, and described several brush roll are driven by Power Drive Unit and rotate, and make each brush roll opposite with the feed direction of aluminium alloy ratio-frequency welded tube by the rotation direction of a regional side near the feeding of aluminium alloy ratio-frequency welded tube.
2. the on-line cleaning device that is used for the aluminium alloy production line of high-frequency welded tube according to claim 1, it is characterized in that, described Power Drive Unit mainly by fixing and mounting bracket, drive motors and several power transmission shafts that are used to connect one to one brush roll and drive its rotation constitute; Described several power transmission shafts divide two rows to arrange and rotating being installed on the fixing and mounting bracket, and wherein carry out transmission by the band drive mechanism between each power transmission shaft of a row, the adjoining power transmission shaft of each power transmission shaft of this row and another row respectively carries out transmission by a pair of gear pair; Described drive motors is erected on the fixing and mounting bracket, and the output shaft of drive motors is connected with a power transmission shaft by shaft coupling.
3. the on-line cleaning device that is used for the aluminium alloy production line of high-frequency welded tube according to claim 1 is characterized in that, described drive motors also is connected with the motor driving-controlling device of its switch of control and rotating speed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201336257U CN202037150U (en) | 2011-04-29 | 2011-04-29 | On-line cleaning device for aluminium alloy high-frequency welded pipe production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201336257U CN202037150U (en) | 2011-04-29 | 2011-04-29 | On-line cleaning device for aluminium alloy high-frequency welded pipe production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202037150U true CN202037150U (en) | 2011-11-16 |
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ID=44964616
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201336257U Expired - Fee Related CN202037150U (en) | 2011-04-29 | 2011-04-29 | On-line cleaning device for aluminium alloy high-frequency welded pipe production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202037150U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102794330A (en) * | 2012-08-29 | 2012-11-28 | 江苏国能电力设备有限公司 | Aluminum-rod brush machine |
| CN102873065A (en) * | 2012-10-10 | 2013-01-16 | 广州大华仁盛铝合金管业有限公司 | Online surface cleaning and protection liquid coating process of aluminum alloy high frequency welding pipes and for heat exchanger |
| CN112058924A (en) * | 2020-07-15 | 2020-12-11 | 宁波科尼管洁净科技有限公司 | Steel pipe outer wall online degreasing equipment and steel pipe outer wall treatment method |
| CN112427417A (en) * | 2020-11-25 | 2021-03-02 | 江苏宏宝锻造股份有限公司 | Pretreatment device and pretreatment method for detecting jumping of cylindrical welded pipe |
-
2011
- 2011-04-29 CN CN2011201336257U patent/CN202037150U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102794330A (en) * | 2012-08-29 | 2012-11-28 | 江苏国能电力设备有限公司 | Aluminum-rod brush machine |
| CN102873065A (en) * | 2012-10-10 | 2013-01-16 | 广州大华仁盛铝合金管业有限公司 | Online surface cleaning and protection liquid coating process of aluminum alloy high frequency welding pipes and for heat exchanger |
| CN112058924A (en) * | 2020-07-15 | 2020-12-11 | 宁波科尼管洁净科技有限公司 | Steel pipe outer wall online degreasing equipment and steel pipe outer wall treatment method |
| CN112427417A (en) * | 2020-11-25 | 2021-03-02 | 江苏宏宝锻造股份有限公司 | Pretreatment device and pretreatment method for detecting jumping of cylindrical welded pipe |
| CN112427417B (en) * | 2020-11-25 | 2023-07-07 | 江苏宏宝锻造股份有限公司 | Pretreatment device and pretreatment method for detecting circular runout of cylindrical welded pipe |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111116 Termination date: 20160429 |