CN202011141U - High-efficiency cooling device for core of pipe extrusion mold - Google Patents

High-efficiency cooling device for core of pipe extrusion mold Download PDF

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Publication number
CN202011141U
CN202011141U CN2011200885384U CN201120088538U CN202011141U CN 202011141 U CN202011141 U CN 202011141U CN 2011200885384 U CN2011200885384 U CN 2011200885384U CN 201120088538 U CN201120088538 U CN 201120088538U CN 202011141 U CN202011141 U CN 202011141U
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CN
China
Prior art keywords
cooling device
forced air
air cooled
cooling
cooled tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2011200885384U
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Chinese (zh)
Inventor
王宝泰
王廷剑
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHEJIANG KANGRUN MACHINERY TECHNOLOGY Co Ltd
Original Assignee
ZHEJIANG KANGRUN MACHINERY TECHNOLOGY Co Ltd
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Filing date
Publication date
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Priority to CN2011200885384U priority Critical patent/CN202011141U/en
Application granted granted Critical
Publication of CN202011141U publication Critical patent/CN202011141U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Extrusion Of Metal (AREA)

Abstract

The utility model discloses a high-efficiency cooling device for a core of a pipe extrusion mold. The high-efficiency cooling device comprises a middle mandrel, wherein an extrusion channel and a center cavity that are mutually independent are arranged on the middle mandrel; an air-cooled pipe is arranged at the center part of the center cavity in a penetrating way; a heat preservation device wraps the air-cooled pipe; a cooling water jacket is arranged on the inner wall of the middle mandrel; a water inflow and backflow system is connected with the end of the cooling water jacket; the water inflow and backflow system is arranged in a space between the cooling water jacket and the heat preservation device; the inlet part of the air-cooled pipe is connected with a fan; and the outlet part of the air-cooled pipe is communicated with the inner wall of an extrusion pipe extruded by the extrusion channel. After the adoption of the cooling device, the cooling capacity of products can be improved in the extrusion process, so that the production efficiency and the product quality are improved.

Description

Tubing extrusion die core highly efficient cooling device
[technical field]
The utility model relates to the core cooling device of plastic pipe in extrusion, relates in particular to the invention and the article inner surface cooling of a kind of thick-wall tube air cooling equipment in mould is extruded.
[background technology]
In the processing and manufacturing process of plastic pipe, especially in the extrusion of mould, extrusion efficiency and quality that whether the cooling of mold core puts in place and directly have influence on the tubing of extruding.Prior art is manufactured the mold core of tubing and is cooled off the mode that all adopts the circulation pipe box, and its deficiency is:
1. traditional mould top layer bush structure oil circulating cooling method is only adopted in the cooling of the mold core of prior art.
2. oil cooling can not effectively effectively cool off the extruding pipe material inwall, only the mould internal layer is carried out heat exchange, can not effectively improve extrusion efficiency.
[utility model content]
The purpose of this utility model solves the problems of the prior art exactly, proposes a kind of tubing extrusion die core highly efficient cooling device, can make goods improve cooling capacity and production efficiency in extrusion.
For achieving the above object, the utility model proposes a kind of tubing extrusion die core highly efficient cooling device, comprise middle plug, in plug be provided with separate passage and the center cavity extruded, the central part of center cavity is equipped with forced air cooled tube, the outside of forced air cooled tube is coated with attemperator, the inwall of middle plug is provided with cooling jacket, the end of cooling jacket is connected with into return water system, describedly advance return water system and be located in the space between cooling jacket and the attemperator, the inlet portion of forced air cooled tube is connected to blower fan, export department with communicate by the inwall of extruding the extruding pipe that passage extrudes.
As preferably, the export department of described forced air cooled tube is provided with volume adjusting apparatus.
As preferably, the export department of described forced air cooled tube is pre-large post-small taper, volume adjusting apparatus comprise screw rod, with the corresponding conical plug of taper of forced air cooled tube export department, described conical plug is fixed on the screw rod.
As preferably, be provided with heater between described middle plug and the cooling jacket.
As preferably, the first half of described cooling jacket has some independently aquaporins, and the Lower Half of cooling jacket also has some independently aquaporins.
The beneficial effects of the utility model:
1. independently air cooling system is a kind of novel cooling system, installs more convenient in the process of using.Volume adjusting apparatus by different size change to be installed can effectively make tubing cool down rapidly when extruding super abundant wall tube material, reduces the configuration of vacuum tank and spraying box equipment, improves pipe extruded velocity and quality.As: the tube outer diameter diameter is 500mm, and thickest can only be accomplished 68.3mm in the prior art, and after adopting the utility model, thickest can be accomplished 83.3mm; The tube outer diameter diameter is 160mm's, and thickest can only be accomplished 21.9mm in the prior art, and after adopting the utility model, thickest can be accomplished 26.6mm; Improved the range of application and the service life of tubing so greatly, the development of extruding pipe material industry has been had facilitation.
2. when extruding super abundant wall tube material, because the influence that is subjected to gravity factor of raw material itself, temperature about causing in the mold cavity is difference to some extent, this moment the mold core temperature constantly regulating system by analysis to real time data, can open water-cooling circulating system or heating system automatically, guarantee the uniformity of mould extrusion type cavity temperature.
3. when improving the mold core cooling system, also improved the structure of existing mold, original solid mould middle part is processed as the through hole state, itself increased the contact area of die cavity and outside air, the place also is improved the radiating condition of mould self, when the stretching thin-wall pipes, can improve draw speed greatly, can improve stretching efficient when stretching super abundant wall tube material.
Feature of the present utility model and advantage will be elaborated in conjunction with the accompanying drawings by embodiment.
[description of drawings]
Fig. 1 is the structural representation of the utility model tubing extrusion die core highly efficient cooling device;
Fig. 2 is the middle part cross-sectional view of the utility model tubing extrusion die core highly efficient cooling device;
Fig. 3 is the structural representation of forced air cooled tube and attemperator in the utility model pipe;
Fig. 4 is the structural representation of cooling jacket in the utility model pipe;
Fig. 5 is that the K of Fig. 4 is to expanded view.
[specific embodiment]
As Fig. 1,2,3,4, shown in 5, tubing extrusion die core highly efficient cooling device, plug 2 in comprising, in plug 2 be provided with separate path 10 and the center cavity extruded, the central part of center cavity is equipped with forced air cooled tube 7, the outside of forced air cooled tube 7 is coated with attemperator 6, the inwall of middle plug 2 is provided with cooling jacket 4, the end of cooling jacket 4 is connected with into return water system 5, describedly advance return water system 5 and be located in the space between cooling jacket 4 and the attemperator 6, the inlet portion of forced air cooled tube 7 is connected to blower fan, export department with communicate by the inwall of extruding the extruding pipe that path 10 extrudes.Extrude during work and be filled with extruded material 1 in the path 10.The export department of described forced air cooled tube 7 is provided with volume adjusting apparatus 8.The export department of described forced air cooled tube 7 is pre-large post-small taper, volume adjusting apparatus 8 comprise screw rod, with the corresponding conical plug of taper of forced air cooled tube 7 export departments, described conical plug is fixed on the screw rod.Be provided with heater 3 between plug 2 and the cooling jacket 4 in described.The first half of described cooling jacket 4 has some independently aquaporins 9, and the Lower Half of cooling jacket 4 also has some independently aquaporins 9.
Independently air cooling system is made of blower fan, forced air cooled tube 7, heat-insulation layer (attemperator 6) and volume adjusting apparatus 8, can realize the On-line Control of air quantity by adjusting to blower fan and volume adjusting apparatus 8, a large amount of wind energies that blower fan provides can be delivered to the junction, discharging opening place of mould, be the inside of calibration sleeve, directly blow to pipe material inner wall and cooperate cooling by force with the cooling water of pipe outer surface.Independently air cooling system has continually reliably that cooling air provides, and heat-insulation layer can guarantee that then the wind energy temperature of carrying is not subjected to the heating of mould itself and is heated.Volume adjusting apparatus 8 can be regulated the air quantity size according to tube wall thickness, satisfies the tubing cooling effect, can raise the efficiency 30% again.
Cover core temperature regulating system is made up of cooling jacket 4 that divides upper and lower cooling and independent heater 3 and temperature-detecting device.When detecting core temperature when too high or too low, can start the cooling of water-cooling system or the heating of heater 3, thereby realize monitoring constantly and adjusting the mold core temperature.Humidity control system passes through to change die body, raw material, and different cooling effects can be realized in heater 3, the cooling jacket 4 different position on same cross section.
Heater 3 independently heats annulus by one and forms.No tensioning apparatus, the direct outlet of lead connects power supply.Cooling jacket 4 is one of parts main in the mold cooling system, and whole cooling jacket 4 is made up of upper and lower two parts, and the own independent return water system 5 that advances is arranged respectively, and direction shown in the arrow is the into direction of backwater.Unique no Hough design makes the dies cavity space bigger, easier heat radiation; Enter the coupling part of return water system 5 cooling jackets 4, mainly play the convenient external copper pipe that connects, realize the backwater function.The main material of heat-insulation layer is made up of the cotton rock of solid shape, and the wind energy of its function and protecting forced air cooled tube 7 is not heated in the middle of the process by mould, thereby cooperates vacuum tank to finish the cooling of hyper-thick pipe tubing in the position of calibration sleeve.Forced air cooled tube 7 significant feature are the energy that high-power blower provides to be sent to smoothly the position of required cooling.
Production line at extruded product especially when extruding super abundant wall tube material, according to method recited above, be about to raw material, die body, heating, water-cooled, insulation, air-cooled preparation is carried out and word expansion in order, facilities for observation temperature displayed data constantly in extrusion, and the actual chilling temperature of tubing when going out vacuum spray casing, regulate again, just can improve the extrusion efficiency of super abundant wall tube material.
The foregoing description is to explanation of the present utility model, is not to qualification of the present utility model, any scheme after the utility model simple transformation is all belonged to protection domain of the present utility model.

Claims (5)

1. tubing extrusion die core highly efficient cooling device, it is characterized in that: comprise middle plug, in plug be provided with separate passage and the center cavity extruded, the central part of center cavity is equipped with forced air cooled tube, the outside of forced air cooled tube is coated with attemperator, the inwall of middle plug is provided with cooling jacket, the end of cooling jacket is connected with into return water system, describedly advance return water system and be located in the space between cooling jacket and the attemperator, the inlet portion of forced air cooled tube is connected to blower fan, export department with communicate by the inwall of extruding the extruding pipe that passage extrudes.
2. tubing extrusion die core highly efficient cooling device as claimed in claim 1, it is characterized in that: the export department of described forced air cooled tube is provided with volume adjusting apparatus.
3. tubing extrusion die core highly efficient cooling device as claimed in claim 2, it is characterized in that: the export department of described forced air cooled tube is pre-large post-small taper, volume adjusting apparatus comprise screw rod, with the corresponding conical plug of taper of forced air cooled tube export department, described conical plug is fixed on the screw rod.
4. tubing extrusion die core highly efficient cooling device as claimed in claim 1 is characterized in that: be provided with heater between plug and the cooling jacket in described.
5. as each described tubing extrusion die core highly efficient cooling device in the claim 1 to 4, it is characterized in that: the first half of described cooling jacket has some independently aquaporins, and the Lower Half of cooling jacket also has some independently aquaporins.
CN2011200885384U 2011-03-30 2011-03-30 High-efficiency cooling device for core of pipe extrusion mold Expired - Lifetime CN202011141U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011200885384U CN202011141U (en) 2011-03-30 2011-03-30 High-efficiency cooling device for core of pipe extrusion mold

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011200885384U CN202011141U (en) 2011-03-30 2011-03-30 High-efficiency cooling device for core of pipe extrusion mold

Publications (1)

Publication Number Publication Date
CN202011141U true CN202011141U (en) 2011-10-19

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102179916A (en) * 2011-03-30 2011-09-14 浙江康润机械科技有限公司 High-efficiency cooling device for pipe extruding mold core
CN103568185A (en) * 2012-08-10 2014-02-12 宁波康润机械科技有限公司 Cooling device
CN107214925A (en) * 2017-07-13 2017-09-29 安徽蓝通科技股份有限公司 A kind of quick extrusion die of pvc pipe

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102179916A (en) * 2011-03-30 2011-09-14 浙江康润机械科技有限公司 High-efficiency cooling device for pipe extruding mold core
CN102179916B (en) * 2011-03-30 2013-06-05 浙江康润机械科技有限公司 High-efficiency cooling device for pipe extruding mold core
CN103568185A (en) * 2012-08-10 2014-02-12 宁波康润机械科技有限公司 Cooling device
CN107214925A (en) * 2017-07-13 2017-09-29 安徽蓝通科技股份有限公司 A kind of quick extrusion die of pvc pipe

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20111019

Effective date of abandoning: 20130605

RGAV Abandon patent right to avoid regrant