CN202001769U - Pipeline compensator - Google Patents
Pipeline compensator Download PDFInfo
- Publication number
- CN202001769U CN202001769U CN2011200039592U CN201120003959U CN202001769U CN 202001769 U CN202001769 U CN 202001769U CN 2011200039592 U CN2011200039592 U CN 2011200039592U CN 201120003959 U CN201120003959 U CN 201120003959U CN 202001769 U CN202001769 U CN 202001769U
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- China
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- plate
- water conservancy
- conservancy diversion
- ring flat
- diversion cover
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Abstract
The utility model discloses a pipeline compensator, which is provided with a flow guide sleeve and a metal corrugated pipe. Both the flow guide sleeve and the metal corrugated pipe are horizontally arranged, and a ventilating ring notch which is communicated with the metal corrugated pipe is disposed at the rear end of the flow guide sleeve. The pipeline compensator is characterized in that a pipe sealing structure which is arranged horizontally is disposed between the flow guide sleeve and the metal corrugated pipe, a sealing cavity is formed between the metal corrugated pipe and the pipe sealing structure, an expandable metal corrugated pipe is arranged on the pipe sealing structure, one-way valves are respectively disposed on the top and at the bottom of the pipe sealing structure, a one-way valve port is arranged on the lower portion of each one-way valve, and the lower portions of the one-way valves are hermetically connected with the pipe sealing structure. When media flow in the pipeline compensator, only immobilizing media in the sealing cavity can corrode the metal corrugated pipe due to the sealing cavity so that corrosion of corrosive molecular in the pipeline media to the metal corrugated pipe is reduced, and accordingly the service life of the pipeline compensator is prolonged.
Description
Technical field
The utility model relates to a kind of compensator, particularly a kind of corrugated conduit compensator.
Background technique
The corrugated conduit compensator is the pipeline compensator of using always, because of the requirement of its working environment, constantly makes improvements for improving its working life people, for example, in order to make it the high temperature resistant high-temperature-resistant layer that in honeycomb duct, adds.But all can not be well solved for the etching problem of Korrosionsmedium and medium containing dust wear problem to the guide ring entry end.Therefore, when running into a comprehensive environment, can not make compensator reach ideal designs working life.Particularly when the Korrosionsmedium circulation of dust-laden is arranged in the compensator pipeline, though the honeycomb duct inwall of common metal compensator can increase high-temperature-resistant layer or anti-corrosion layer, because the restriction of the function of the metal bellows of metal compensator itself, medium in its honeycomb duct still can flow in the metal bellows, under the effect of High Temperature High Pressure, corrosion molecule in the aggressive medium is very serious to the corrosion of metal bellows, and medium produces the working life that seriously corroded influences pipeline compensator to metal bellows.And medium containing dust flow velocity height, the operating mode that dust concentration is big can be aggravated the damage of compensator, cause water conservancy diversion cover wearing and tearing, bellows pitting corrosion perforation and stress corrosion cracking, even produce dielectric leakage, local or whole pipe network out of service.
The utility model proposes a kind of high temperature resistant, corrosion protection, wear-resistant pipeline compensator for this reason, and the deficiency that can overcome existing metal compensator is applicable to following condition: 250 ℃ of temperature, various medium containing dust and the pipeline that contains various corrosion molecules.
Summary of the invention
At the deficiencies in the prior art, the purpose of this utility model is: a kind of pipeline compensator is provided, but makes its corrosion protection, and on this basis, make its have high temperature resistant with multiple function such as resistance to wear.
For achieving the above object, the technical solution adopted in the utility model is:
A kind of pipeline compensator, have water conservancy diversion cover and metal bellows that equal along continuous straight runs is provided with, the rear end of this water conservancy diversion cover has a ventilation ring that is communicated to metal bellows and lacks, it is characterized in that: between this water conservancy diversion cover and metal bellows, be provided with the sealed pipe structure that along continuous straight runs is provided with, form a Seal cage between this metal bellows and the sealing tubular construction, the sealing tubular construction is provided with the rubber corrugated pipe that can stretch, the top side and the bottom side of sealing tubular construction are respectively equipped with one-way valve, this one-way valve bottom is equipped with a check-valve port, and all one-way valves all connect airtight with its underpart and sealing tubular construction.
In a preferred implementation: it is stifled that the check-valve port place of this one-way valve is provided with a gravity ball.
In a preferred implementation: between this water conservancy diversion cover and rubber corrugated pipe, and between rubber corrugated pipe and the metal bellows, be equipped with the thermal-protective coating of zirconium aluminium ceramic fiber cotton or aluminium silicate wool material.
In a preferred implementation: be provided with the refractory layer of one deck castable refractory cast at least in the inboard of this water conservancy diversion cover; Or be welded with an abrasion-resistant metal layer; Or the wear-resistant ceramic that attaches.
In a preferred implementation: this pipeline compensator has the preceding ring flat-plate and back ring flat-plate by several big pull bar serial connections, take over before the inner of ring flat-plate has been welded to connect one before being somebody's turn to do, should precedingly take over and be connected with fastening flange, the inner of this back ring flat-plate has been welded to connect a rear tube, and this rear tube is connected with lap joint flange; On this preceding ring flat-plate side relative, also be welded with one first endless tube respectively with the back ring flat-plate, be fixed with described metal bellows between this first endless tube, should also be welded to connect a preceding water conservancy diversion cover in the preceding inboard of taking over, the rear end of this preceding water conservancy diversion cover is formed with a described ventilation ring and lacks.
In a preferred implementation: the front end of this preceding water conservancy diversion cover has been welded to connect a resistance bull ring, and the weld bond of water conservancy diversion cover sheltered from before this resistance bull ring will be somebody's turn to do.
In a preferred implementation: the sealing tubular construction, be on preceding ring flat-plate and back ring flat-plate, to weld one second endless tube respectively, this second endless tube is arranged on this metal bellows and is somebody's turn to do between the preceding water conservancy diversion cover, between this second endless tube, connect described rubber corrugated pipe, and a described one-way valve respectively is installed in the top side and the bottom side of this second endless tube.
In a preferred implementation: ring flat-plate in the middle of this pipeline compensator also is provided with, this centre ring flat-plate has been welded to connect middle adapter, otic placode in the middle of the middle adapter outside has been welded to connect again, this centre otic placode is set on this big pull bar, and this middle adapter respectively and be fixed with a described metal bellows between this preceding ring flat-plate and back first endless tube on the ring flat-plate, water conservancy diversion cover in the middle of the inner rear side of this centre ring flat-plate also is welded with one, the rear end of this centre water conservancy diversion cover forms another ventilation ring and lacks.
In a preferred implementation: endless tube in the middle of on middle ring flat-plate, being welded with second, between this second middle endless tube and two second endless tubes described rubber corrugated pipe and described one-way valve are set respectively, this one-way valve both had been arranged on this second endless tube or had been arranged on this second middle endless tube.
In a preferred implementation: the two ends of this rubber corrugated pipe are all fixed by anti-decylization.
Compared with prior art, the utlity model has following advantage.
1. the utility model can corrosion protection: when the medium circulation is arranged in the pipeline compensator, under the effect of pressure, the one-way valve of this pipeline compensator top side is opened, Seal cage is inflated, when internal and external pressure balance, closed check valve has only not flowing medium in the Seal cage to the aggressive medium of metal bellows like this, has reduced the corrosion of the corrosion molecule in the pipeline medium to metal bellows; When pipeline was stopped transport, manifold pressure reduced, and the medium in the Seal cage is in the relatively high pressure state, discharged so the one-way valve by the pipeline compensator bottom side is discharged into medium in the pipeline, finished a work cycle.Obviously, in a work cycle, the medium that metal bellows is produced corrosion has greatly been cut down, and has therefore prolonged the working life of this pipeline compensator.
2. the utility model further is provided with the refractory layer of one deck castable refractory cast at least in the inboard that preceding water conservancy diversion cover and middle water conservancy diversion overlap, so it has resistant to elevated temperatures advantage.Perhaps the utility model is provided with abrasion-resistant metal layer or wear-resistant ceramic layer at preceding water conservancy diversion cover with the inboard that middle water conservancy diversion overlaps, and can be used in the pipeline that contains the granular substance body medium, can reduce the destruction of pipeline compensator being caused because of wearing and tearing.
3. the utility model is further between water conservancy diversion cover and rubber corrugated pipe, and the thermal-protective coating that is equipped with zirconium aluminium ceramic fiber cotton or aluminium silicate wool material between rubber corrugated pipe and the metal bellows.Thereby can intercept the thermal radiation of high temperature, improve its working life metal bellows, rubber corrugated pipe in the pipeline.
4. the utility model further has been welded to connect a resistance bull ring at the front end of preceding water conservancy diversion cover, utilizing this resistance bull ring that water conservancy diversion is overlapped weld bond blocks, and substitute this weld bond and bear washing away of pipeline medium, the possibility that this preceding water conservancy diversion cover is damaged reduces greatly, has improved the working life of this pipeline compensator; Even the resistance bull ring damages, also can replace easily, reduced maintenance cost.
Description of drawings
Fig. 1 be a kind of pipeline compensator of providing of the utility model in the sectional view that hangs down.
Fig. 2 is the partial enlarged drawing at the A place of Fig. 1.
Embodiment
As shown in Figure 1, 2, a kind of pipeline compensator that the utility model provides, at first statement, the MEDIA FLOW of this pipeline compensator to be among Fig. 1 from left to right, therefore claim that the left side is front side or the place ahead among the figure, the right side is rear side or rear among the figure, and the installation direction of this pipeline compensator is exactly the reading direction of Fig. 1, and upside must be installed up among the figure.
As shown in Figure 1, this pipeline compensator has the preceding ring flat-plate 5 and back ring flat-plate 6 by several big pull bar 19 serial connections, take over 1 before the inner of ring flat-plate 5 has been welded to connect one before being somebody's turn to do, should precedingly take over 1 and be connected with fastening flange 4, the inner of this back ring flat-plate 6 has been welded to connect a rear tube 22, and this rear tube 22 is connected with lap joint flange 21; On this preceding ring flat-plate 5 side relative, also be welded with one first endless tube 9 respectively with back ring flat-plate 6, be fixed with the metal bellows 24 that substantially horizontal is provided with between this first endless tube 9, should before take over 1 inboard and also be welded to connect the preceding water conservancy diversion cover 3 that a substantially horizontal is provided with, this metal bellows 24 with should before water conservancy diversion overlap the thermal-protective coating 25 that is filled with zirconium aluminium ceramic fiber cotton or aluminium silicate wool material between 3.Owing to should not changing length along with the expanding-contracting action of this metal bellows 24 by preceding water conservancy diversion cover 3, therefore, water conservancy diversion overlaps 3 front end and should precedingly take over 1 words that are welded to connect before being somebody's turn to do, its rear end then can not this thermal-protective coating 25 of complete closed, lacks 8 so formed a ventilation ring that is communicated to this metal bellows 24 in this compensator.
In the present embodiment, because the span between preceding ring flat-plate 5 and the back ring flat-plate 6 is bigger, in order to strengthen the structural strength of whole pipe compensator, ring flat-plate 14 in the middle of also being provided with, this centre ring flat-plate 14 has been welded to connect middle adapter 15, otic placode 13 in the middle of middle adapter 15 outsides have been welded to connect again, this centre otic placode 13 is set on this big pull bar 19, and this middle adapter 15 respectively and be fixed with a described metal bellows 24 between this preceding ring flat-plate 5 and back first endless tube 9 on the ring flat-plate 6, water conservancy diversion cover 20 in the middle of the inner rear side of this centre ring flat-plate 14 also is welded with one, be filled with thermal-protective coating 25 equally between this centre water conservancy diversion cover 20 and the metal bellows 24, and the rear end of this centre water conservancy diversion cover 20 equally can not this thermal-protective coating 25 of complete closed, lacks 8 so form another ventilation ring that is communicated to this metal bellows 24 in this compensator.
Because above-mentioned ventilation ring lacks 8 existence, this pipeline compensator is when carrying corrosive fluid, and corrosive fluid will lack 8 by this ventilation ring and infiltrate into metal bellows 24 places, under the long-term corrosion effect, will cause this metal bellows 24 to damage and lose efficacy.For this reason, the utility model is set up the sealed pipe structure that a substantially horizontal is provided with in these metal bellows 24 inboards, makes and forms a Seal cage 27 between metal bellows 24 and the sealing tubular construction.The sealing tubular construction, be as shown in Figure 1, on preceding ring flat-plate 5 and back ring flat-plate 6, weld one second endless tube 10 respectively, this second endless tube 10 is arranged on this metal bellows 24 and should overlaps between 3 by preceding water conservancy diversion, and be embedded in this thermal-protective coating 25, between this second endless tube 10, connect rubber corrugated pipe 11 then, and an one-way valve 12 respectively is installed in the top side and the bottom side of this second endless tube 10.At the structure that has increased middle ring flat-plate 14 in the present embodiment, endless tube 7 in the middle of also will on middle ring flat-plate 14, welding second, between this second middle endless tube 7 and two second endless tubes 10, described rubber corrugated pipe 11 and described one-way valve 12 are set respectively then, this one-way valve 12 both can be arranged on this second endless tube 10, also can be arranged on this second middle endless tube 7.Referring to Fig. 2, in the various embodiments described above, the two ends of this rubber corrugated pipe 11 are fixed on this second endless tube 10 or the second middle endless tube 7 by pipe collar 18, in order to prevent that rubber corrugated pipe 11 from getting loose, each fixed end of rubber corrugated pipe 11 is provided with an anti-decylization 17, is provided with two pipe collars 18 in the both sides of anti-decylization 17.
Above-mentioned one-way valve 12, its top are provided with at least one opening 121 often, and the bottom is provided with a check-valve port 122, and these check-valve port 122 places are provided with a gravity ball and block up 123, and this gravity ball stifled 123 relies on gravity that this check-valve port 122 is blocked.When installing, connect airtight with the top side and the bottom side of sealing tubular construction respectively the bottom of this one-way valve 12, promptly connects airtight with the top side and the bottom side of this second endless tube 10 or the second middle endless tube 7.
Thus, when the medium circulation is arranged in the pipeline compensator, under the effect of pressure, the one-way valve 12 of this pipeline compensator top side is opened, Seal cage 27 is inflated, and when internal and external pressure balance, one-way valve 12 is closed, like this aggressive medium of metal bellows 24 is had only not flowing medium in the Seal cage 27, reduced the corrosion of the corrosion molecule in the pipeline medium metal bellows 24; When pipeline was stopped transport, manifold pressure reduced, and the media in the Seal cage 27 are in the relatively high pressure state, discharged so the one-way valve 12 by the pipeline compensator bottom side is discharged into medium in the pipeline, finished a work cycle.Obviously, in a work cycle, the medium that metal bellows 24 produces corrosion has greatly been cut down, therefore prolonged the working life of this pipeline compensator.
In order to make the utility model can be high temperature resistant, as shown in Figure 1, inboard at this preceding water conservancy diversion cover 3 and this centre water conservancy diversion cover 20 is provided with one deck refractory layer 26 at least, this refractory layer 26 or castable refractory, or the abrasion-resistant metal layer of welding, or the wear-resistant ceramic that attaches, to be used in the pipeline that contains the granular substance body medium, can reduce the destruction of pipeline compensator being caused because of wearing and tearing.
The problem that ftractures owing to washing away of pipeline medium easily for the weld bond of the preceding water conservancy diversion cover 3 that overcomes existing pipeline compensator, in the utility model, the front end of water conservancy diversion cover 3 has been welded to connect a resistance bull ring 2 before being somebody's turn to do, this resistance bull ring 2 is preferably with above-mentioned refractory layer, i.e. (castable refractory, or abrasion-resistant metal layer, or wear-resistant ceramic) front end blocks in the lump, utilize this resistance bull ring 2 that this weld bond is blocked, and alternative this weld bond bears washing away of pipeline medium, the possibility that this preceding water conservancy diversion cover 3 is damaged reduces greatly, has improved the working life of this pipeline compensator; Even resistance bull ring 2 damages, also can replace easily, reduced maintenance cost.Under the preferable case, the front end of this resistance bull ring 2 is provided with groove, to alleviate the impact force that it is born.
As mentioned above.This pipeline compensator is between preceding water conservancy diversion cover 3 and middle water conservancy diversion cover 20 and rubber corrugated pipe 11; and between rubber corrugated pipe 11 and the metal bellows 24; add the thermal-protective coating 25 of zirconium aluminium ceramic fiber cotton or aluminium silicate wool material; in order to slow cooling or isolation to the pipeline medium temperature; thereby rubber corrugated pipe 11 and metal bellows 24 are protected; can reduce the high temperature oxidation that high temperature causes metal bellows 24, work in the operating temperature range that rubber corrugated pipe 11 is allowed.
In sum, the utility model has solved the bellows burn into problem of oxidation that high temperature causes, solved the damage problem that medium containing dust flow velocity height, operating mode that dust concentration is big cause compensator, solve bellows pitting corrosion perforation and the stress corrosion cracking that the corrosion molecule causes and caused the dielectric leakage problem, thereby avoided the situation out of service of local or whole pipe network, maintenance period is brought up to more than 2 years by some months.The most important thing is, the utility model has improved the safety coefficient of pipeline, has prevented that effectively the risk that contingency causes part or integrated piping to stop transport from taking place, and has improved the life-span of network security operation greatly, having reduced the comprehensive cost of piping, is a kind of desirable compensation device.
Above embodiment describes the utility model; but not do restrictive summary; those of ordinary skills are under the guidance of inventive concept of the present utility model; can also make modification and replacement on a lot of conventional structures, these are revised with replacement and also should be considered to belong among the protection domain of the present utility model.
Claims (10)
1. pipeline compensator, have water conservancy diversion cover and metal bellows that equal along continuous straight runs is provided with, the rear end of this water conservancy diversion cover has a ventilation ring that is communicated to metal bellows and lacks, it is characterized in that: between this water conservancy diversion cover and metal bellows, be provided with the sealed pipe structure that along continuous straight runs is provided with, form a Seal cage between this metal bellows and the sealing tubular construction, the sealing tubular construction is provided with the rubber corrugated pipe that can stretch, the top side and the bottom side of sealing tubular construction are respectively equipped with one-way valve, this one-way valve bottom is equipped with a check-valve port, and all one-way valves all connect airtight with its underpart and sealing tubular construction.
2. pipeline compensator according to claim 1 is characterized in that: it is stifled that the check-valve port place of this one-way valve is provided with a gravity ball.
3. pipeline compensator according to claim 1 is characterized in that: between this water conservancy diversion cover and rubber corrugated pipe, and between rubber corrugated pipe and the metal bellows, be equipped with the thermal-protective coating of zirconium aluminium ceramic fiber cotton or aluminium silicate wool material.
4. pipeline compensator according to claim 1 is characterized in that: be provided with the refractory layer of one deck castable refractory cast at least in the inboard of this water conservancy diversion cover; Or be welded with an abrasion-resistant metal layer; Or the wear-resistant ceramic that attaches.
5. pipeline compensator according to claim 1, it is characterized in that: this pipeline compensator has the preceding ring flat-plate and back ring flat-plate by several big pull bar serial connections, take over before the inner of ring flat-plate has been welded to connect one before being somebody's turn to do, should precedingly take over and be connected with fastening flange, the inner of this back ring flat-plate has been welded to connect a rear tube, and this rear tube is connected with lap joint flange; On this preceding ring flat-plate side relative, also be welded with one first endless tube respectively with the back ring flat-plate, be fixed with described metal bellows between this first endless tube, should also be welded to connect a preceding water conservancy diversion cover in the preceding inboard of taking over, the rear end of this preceding water conservancy diversion cover is formed with a described ventilation ring and lacks.
6. pipeline compensator according to claim 5 is characterized in that: the front end of this preceding water conservancy diversion cover has been welded to connect a resistance bull ring, and the weld bond of water conservancy diversion cover sheltered from before this resistance bull ring will be somebody's turn to do.
7. pipeline compensator according to claim 5, it is characterized in that: the sealing tubular construction, be on preceding ring flat-plate and back ring flat-plate, to weld one second endless tube respectively, this second endless tube is arranged on this metal bellows and is somebody's turn to do between the preceding water conservancy diversion cover, between this second endless tube, connect described rubber corrugated pipe, and a described one-way valve respectively is installed in the top side and the bottom side of this second endless tube.
8. pipeline compensator according to claim 5, it is characterized in that: ring flat-plate in the middle of this pipeline compensator also is provided with, this centre ring flat-plate has been welded to connect middle adapter, otic placode in the middle of the middle adapter outside has been welded to connect again, this centre otic placode is set on this big pull bar, and this middle adapter respectively and be fixed with a described metal bellows between this preceding ring flat-plate and back first endless tube on the ring flat-plate, water conservancy diversion cover in the middle of the inner rear side of this centre ring flat-plate also is welded with one, the rear end of this centre water conservancy diversion cover forms another ventilation ring and lacks.
9. pipeline compensator according to claim 8, it is characterized in that: endless tube in the middle of on middle ring flat-plate, being welded with second, between this second middle endless tube and two second endless tubes described rubber corrugated pipe and described one-way valve are set respectively, this one-way valve is arranged on this second endless tube or is arranged on this second middle endless tube.
10. according to claim 1 or 7 or 9 described pipeline compensators, it is characterized in that: the two ends of this rubber corrugated pipe are all fixed by anti-decylization.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200039592U CN202001769U (en) | 2011-01-07 | 2011-01-07 | Pipeline compensator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200039592U CN202001769U (en) | 2011-01-07 | 2011-01-07 | Pipeline compensator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202001769U true CN202001769U (en) | 2011-10-05 |
Family
ID=44704510
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200039592U Expired - Lifetime CN202001769U (en) | 2011-01-07 | 2011-01-07 | Pipeline compensator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202001769U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102588705A (en) * | 2011-01-07 | 2012-07-18 | 李春光 | Pipeline compensator |
| CN102606833A (en) * | 2012-03-31 | 2012-07-25 | 南通三创机械制造有限公司 | Fiber expansion joint with novel depression bar and capable of being easily hoisted |
| CN102818093A (en) * | 2012-09-07 | 2012-12-12 | 江苏鑫晟波纹管有限公司 | Triple air pipe expansion joint |
-
2011
- 2011-01-07 CN CN2011200039592U patent/CN202001769U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102588705A (en) * | 2011-01-07 | 2012-07-18 | 李春光 | Pipeline compensator |
| CN102588705B (en) * | 2011-01-07 | 2013-09-18 | 李春光 | Pipeline compensator |
| CN102606833A (en) * | 2012-03-31 | 2012-07-25 | 南通三创机械制造有限公司 | Fiber expansion joint with novel depression bar and capable of being easily hoisted |
| CN102818093A (en) * | 2012-09-07 | 2012-12-12 | 江苏鑫晟波纹管有限公司 | Triple air pipe expansion joint |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20111005 Effective date of abandoning: 20130918 |
|
| RGAV | Abandon patent right to avoid regrant |