CN201997993U - Automatic chip remover - Google Patents
Automatic chip remover Download PDFInfo
- Publication number
- CN201997993U CN201997993U CN2011200584885U CN201120058488U CN201997993U CN 201997993 U CN201997993 U CN 201997993U CN 2011200584885 U CN2011200584885 U CN 2011200584885U CN 201120058488 U CN201120058488 U CN 201120058488U CN 201997993 U CN201997993 U CN 201997993U
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- CN
- China
- Prior art keywords
- chip
- chain
- chip removal
- chip cleaner
- automatic
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Pusher Or Impeller Conveyors (AREA)
Abstract
The utility model discloses an automatic chip remover which comprises a chip removal groove, a power plant and a conveyer; the chip removal groove is fixed on an outer shell of the chip remover by supporting surfaces at both sides; the middle part of the chip removal groove is sunken to form a chip removal channel; the power plant comprises a motor and a speed reducer; the conveyer comprises chain wheels and chains; the chain wheels include two groups, and one chain wheel of each group is fixed on the output shaft of the speed reducer; and the two chains are respectively arranged around each group of chain wheels and supported by the two supporting surfaces of the chip removal groove. The automatic chip remover also comprises a plurality of movable scrapers; the two ends of each movable scraper blade are connected with the chains respectively, and the lower undersurface of each movable scraper blade is in contact with the upper end surface of the chip removal groove. In the automatic chip remover, the movable scrapers are matched with the fixed chip removal groove to remove chips. Due to self weight, the lower undersurfaces of the movable scrapers are in contact with the upper end surface of the chip removal channel of the chip removal groove, and the clearance is almost zero, therefore, very small chips can be removed smoothly, and no chips are left on the chip removal channel, therefore, the removing effect is good.
Description
Technical field
The utility model relates to a kind of chip removal device that the smear metal of machining center is got rid of, particularly a kind of automatic chip cleaner.
Background technology
Along with development of technology, the degree of the production automation is more and more higher.When using machining center in the past artificial remove the processing smear metal mode also replace being used automatic chip cleaner gradually.Adopt automatic chip cleaner can improve machine tool utilization rate, improve workman's working condition.
Chain-plate type in the market, scraper-type, magnetic are scraped formula etc.The carrier bar chip cleaner is to utilize carrier bar to move machining center is cut the smear metal of getting off to collect and be transported in the filings collecting chamber, because the gap that connects between the carrier bar, hangs with long bits easily in the chip removal process, fines makes device stuck.It is to inlay magnet to collect, discharge smear metal in conveyer belt that magnetic is scraped the formula chip cleaner, can only be used for iron filings and discharge, and range of application is narrow.The scraper-type chip cleaner is to replace carrier bar with chain, and is connected with scraper plate thereon, and chain and scraper plate operation utilize the thrust of scraper plate to discharge the iron filings that drop on lower housing portion.Chinese patent ZL00212988.4 discloses " a kind of drag chip conveyor ", it comprises in the housing, housing slideway and the chip removal mouth that chain and chip removal scraper plate, chain move on principal and subordinate's movable sprocket, the sprocket wheel, in housing, also be provided with reductor, the corresponding position is equipped with the chip removal slide groove that matches with it under the scraper plate on housing, this chip removal slide groove outside forms semienclosed structure with the chain slideway, the chip removal scraper plate is realized chip removal in company with chain circular flow in the chip removal slide groove counterclockwise.But the chip cleaner of this structure does not all reach desirable effect to the processing environment of the small fines that has big lump waste materials about 70mm and 1～2mm simultaneously.
The utility model content
It is effective that the purpose of this utility model provides a kind of chip removal, can satisfy the automatic chip cleaner of the chip removal work of the processing environment that big lump waste materials and small fines exist simultaneously.
The technical scheme that realizes the utility model purpose is a kind of automatic chip cleaner, comprises chip area, power set and conveyer; Described chip area is fixed on the chip cleaner shell by the supporting surface of both sides, the recessed formation channel of chip removal in middle part; Described power set comprise motor and speed reducer; Described conveyer comprises sprocket wheel and chain; Described sprocket wheel has 2 groups, and a sprocket wheel in every group is fixed on the output shaft of reductor; Described chain has 2, is looped around respectively on every group of sprocket wheel, and is supported by two supporting surfaces of chip area; Also comprise a plurality of movable scraper plates; The two ends of described each movable scraper plate all are connected with chain, and the bottom surface of movable scraper plate contacts with the upper surface of the channel of chip removal of chip area.
The chain of described conveyer is the bipatch roller transport chain.
The height of described movable scraper plate is 40～80mm; The spacing of the channel of chip removal of described chip area and chip cleaner shell is 110～160mm.
The two ends of described movable scraper plate are provided with waist-shaped hole; Movable scraper plate is connected with chain by screw and nut by waist-shaped hole.
Described sprocket wheel adds nut by butterfly spring and compresses.
Two sidewalls of described chip area are provided with the grid discharge outlet.
Described chip cleaner shell is provided with delivery port; Described delivery port is positioned at the below of chip area.
Described delivery port is arranged on the base plate 36mm place apart from the chip cleaner shell.
Also comprise castor; Described castor and frame bottom are rotationally connected.
After having adopted technique scheme, the utlity model has following beneficial effect: (1) the utility model adopts the movable scraper plate that is connected with chain and the chip area of fixing to cooperate, scrap fallaway, movable scraper plate is because deadweight, bottom surface contacts with the upper surface of the channel of chip removal of chip area, and the gap is almost 0, and small like this scrap also can successfully be discharged, can not be trapped in the operation that influences chip cleaner on the channel of chip removal, chip removal is effective.
(2) the utility model adopts the transmission of bipatch roller transport chain, compact conformation, stable drive, reliable operation, long service life.
(3) spacing of the channel of chip removal of chip area of the present utility model and chip cleaner shell is 110～160mm, thereby can guarantee that the big lump waste materials about 70mm can discharge smoothly, and for bulk circle bits, more the discharge of the waste material of bulk leaves enough safe spaces.
(4) structure of the mounting hole of movable scraper plate of the present utility model makes the level altitude of its relative chain to change, promptly allow movable scraper plate upper and lower displacement, therefore movable scraper plate with unsteady connection of chain make movable scraper plate have yielding, compensation ability.
(5) sprocket wheel of the present utility model adds nut by butterfly spring and compresses, thereby sprocket wheel can skid and realizes overload protection during the torsion when the chip cleaner rotary resistance compresses greater than nut, makes the operation of chip cleaner safer.
(6) the utility model is provided with the grid discharge outlet in the two side of chip area, follow the waste liquid of smear metal just can enter the bottom of chip cleaner shell like this by the grid discharge outlet, and from delivery port inflow header tank, the water bits separate, and make the interior scrap of collecting of crumb loading car be more convenient for utilizing once more.
(7) because very little expense bits might be drained into the bottom of chip cleaner shell from the grid delivery port, thereby the delivery port of chip cleaner of the present utility model exceeds chip cleaner shell bottom plate 36mm, the crumb loading of bottom formation this moment precipitation can be taken out of by movable scraper plate, can not be trapped in outer casing bottom, easy to clean, do not influence the operation of chip cleaner.
(8) chip cleaner of the present utility model also is provided with castor, makes things convenient for moving of chip cleaner like this, can cooperate with machining center better.
Description of drawings
Content of the present utility model is easier to be expressly understood in order to make, and according to specific embodiment also in conjunction with the accompanying drawings, the utility model is described in further detail, wherein below
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is the A-A cutaway view of Fig. 1.
Fig. 3 is the B-B cutaway view of Fig. 1.
Fig. 4 is the C-C cutaway view of Fig. 1.
Fig. 5 is the right view of Fig. 1, does not comprise the crumb loading car among the figure.
Fig. 6 is the vertical view of Fig. 1.
Fig. 7 is the D place enlarged diagram of Fig. 6.
Label in the accompanying drawing is:
Chip area 1, supporting surface 11, channel of chip removal 12, sidewall 13, grid discharge outlet 14;
Power set 2, motor 21, reductor 22;
Conveyer 3, sprocket wheel 31, chain 32;
Screw 6;
Castor 8;
Support 9;
Crumb loading car 10.
The specific embodiment
(embodiment 1)
See Fig. 1 to Fig. 7, a kind of automatic chip cleaner of present embodiment comprises chip area 1, power set 2, conveyer 3, movable scraper plate 5, castor 8, support 9.The scrap receiving opening of the automatic chip cleaner of present embodiment is positioned at below, machining center crumb mouth, the crumb mouth that machining center has been contained in the crumb mouth of automatic chip cleaner, direction shown in the arrow is the smear metal throughput direction among Fig. 1, places crumb loading car 10 to collect discarded smear metal below the smear metal outlet.
See Fig. 2, Fig. 3 and Fig. 4, chip area 1 is fixed on the chip cleaner shell 4 by the supporting surface 11 of both sides, the recessed formation channel of chip removal 12 in middle part, and two sidewalls 13 of chip area 1 are provided with grid discharge outlet 14.The channel of chip removal 12 of chip area 1 is 110～160mm with the spacing of chip cleaner shell 4, thereby can guarantee that the big lump waste materials about 70mm can discharge smoothly, and for the bulk circle is considered to be worth doing, more the discharge of the waste material of bulk leaves enough spaces.
See Fig. 1 and Fig. 5, power set 2 comprise motor 21 and reductor 22, and motor 21 drives reductor 22.Conveyer 3 comprises sprocket wheel 31 and chain 32.Sprocket wheel has 2 groups, adds nut 7 by butterfly spring and compresses, and every group comprises a driving wheel and a driven pulley, and every group driving wheel is fixed on the output shaft of reductor 22; Chain 32 has 2, is the bipatch roller transport chain, is looped around respectively on every group of sprocket wheel 31, also is that chain 32 forms circulation on every group of 2 sprocket wheels 31.See Fig. 2, Fig. 3 and Fig. 4, every chain 32 is also supported by two supporting surfaces 11 of chip area 1.
See Fig. 2, Fig. 3, Fig. 4, Fig. 6 and Fig. 7, a plurality of movable scraper plates 5 evenly are provided with, and the two ends of each movable scraper plate 5 all are connected with chain 32, and the bottom surface of movable scraper plate 5 contacts with the upper surface of the channel of chip removal 12 of chip area 1.The height of movable scraper plate 5 is 40～80mm.Specifically see Fig. 7, the two ends of movable scraper plate 5 are provided with waist-shaped hole, and screw 6 passes the waist-shaped hole and the chain of movable scraper plate 5, overlap top nut 7 more movable scraper plate 5 is connected with chain 32.The structure of movable scraper plate 5 mounting holes makes the level altitude of its relative chain to change, when chip cleaner is worked, movable scraper plate 5 falls to by self weight on the upper surface of channel of chip removal 12 of chip area 1, and the two gap is near 0mm, thereby guarantees the eliminating of small smear metal.
Support 9 is fixing with chip cleaner shell 4, and castor 8 is rotationally connected with the lower end of support 9, is used for moving this automatic chip cleaner.
Above-described specific embodiment; the purpose of this utility model, technical scheme and beneficial effect are further described; institute is understood that; the above only is a specific embodiment of the utility model; be not limited to the utility model; all within spirit of the present utility model and principle, any modification of being made, be equal to replacement, improvement etc., all should be included within the protection domain of the present utility model.
Claims (9)
1. an automatic chip cleaner comprises chip area (1), power set (2) and conveyer (3); Described chip area (1) is fixed on the chip cleaner shell (4) the recessed formation channel of chip removal in middle part (12) by the supporting surface (11) of both sides; Described power set (2) comprise motor (21) and reductor (22); Described conveyer (3) comprises sprocket wheel (31) and chain (32); Described sprocket wheel has 2 groups, and the sprocket wheel (31) in every group is fixed on the output shaft of reductor (22); Described chain (32) has 2, is looped around respectively on every group of sprocket wheel (31), and is supported by two supporting surfaces (11) of chip area (1); It is characterized in that: also comprise a plurality of movable scraper plates (5); The two ends of described each movable scraper plate (5) all are connected with chain (32), and the bottom surface of movable scraper plate (5) contacts with the upper surface of the channel of chip removal (12) of chip area (1).
2. a kind of automatic chip cleaner according to claim 1 is characterized in that: the chain (32) of described conveyer (3) is the bipatch roller transport chain.
3. a kind of automatic chip cleaner according to claim 2 is characterized in that: the height of described movable scraper plate (5) is 40～80mm; The channel of chip removal (12) of described chip area (1) is 110～160mm with the spacing of chip cleaner shell (4).
4. a kind of automatic chip cleaner according to claim 3 is characterized in that: the two ends of described movable scraper plate (5) are provided with waist-shaped hole; Movable scraper plate (5) is connected with chain (32) with nut (7) by screw (6) by waist-shaped hole.
5. a kind of automatic chip cleaner according to claim 4 is characterized in that: described sprocket wheel (31) adds nut (7) by butterfly spring and compresses.
6. a kind of automatic chip cleaner according to claim 5 is characterized in that: two sidewalls (13) of described chip area (1) are provided with grid discharge outlet (14).
7. according to the described a kind of automatic chip cleaner of one of claim 1 to 6, it is characterized in that: described chip cleaner shell (4) is provided with delivery port (41); Described delivery port (41) is positioned at the below of chip area (1).
8. a kind of automatic chip cleaner according to claim 7 is characterized in that: described delivery port (41) is arranged on base plate (42) the 36mm place apart from chip cleaner shell (4).
9. a kind of automatic chip cleaner according to claim 8 is characterized in that: also comprise castor (8); Described castor (8) is rotationally connected with support (9) bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200584885U CN201997993U (en) | 2011-03-08 | 2011-03-08 | Automatic chip remover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200584885U CN201997993U (en) | 2011-03-08 | 2011-03-08 | Automatic chip remover |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201997993U true CN201997993U (en) | 2011-10-05 |
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ID=44700767
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200584885U Expired - Fee Related CN201997993U (en) | 2011-03-08 | 2011-03-08 | Automatic chip remover |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201997993U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528544A (en) * | 2012-01-17 | 2012-07-04 | 台达电子企业管理（上海）有限公司 | Automatic chip discharging machine and automatic chip discharging method |
| CN102886708A (en) * | 2012-08-20 | 2013-01-23 | 黄石市三木塑料模具有限公司 | Strong magnetic automatic chip remover |
| CN104476319A (en) * | 2014-12-30 | 2015-04-01 | 宁夏共享机床辅机有限公司 | Overflow type filtering structure for machine tool cutting fluid |
| CN104816089A (en) * | 2015-04-29 | 2015-08-05 | 苏州市华宁机械制造有限公司 | Sheet material laser cutting forming support conveying platform |
| CN105108564A (en) * | 2015-09-25 | 2015-12-02 | 浙江金汤机床有限公司 | Numerically controlled lathe with linear bearing |
| CN109955110A (en) * | 2019-03-29 | 2019-07-02 | 宁夏共享机床辅机有限公司 | A kind of device for clearing up lathe water tank sediment |
-
2011
- 2011-03-08 CN CN2011200584885U patent/CN201997993U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528544A (en) * | 2012-01-17 | 2012-07-04 | 台达电子企业管理（上海）有限公司 | Automatic chip discharging machine and automatic chip discharging method |
| CN102886708A (en) * | 2012-08-20 | 2013-01-23 | 黄石市三木塑料模具有限公司 | Strong magnetic automatic chip remover |
| CN104476319A (en) * | 2014-12-30 | 2015-04-01 | 宁夏共享机床辅机有限公司 | Overflow type filtering structure for machine tool cutting fluid |
| CN104816089A (en) * | 2015-04-29 | 2015-08-05 | 苏州市华宁机械制造有限公司 | Sheet material laser cutting forming support conveying platform |
| CN105108564A (en) * | 2015-09-25 | 2015-12-02 | 浙江金汤机床有限公司 | Numerically controlled lathe with linear bearing |
| CN105108564B (en) * | 2015-09-25 | 2017-05-17 | 浙江金汤机床有限公司 | Numerically controlled lathe with linear bearing |
| CN109955110A (en) * | 2019-03-29 | 2019-07-02 | 宁夏共享机床辅机有限公司 | A kind of device for clearing up lathe water tank sediment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111005 Termination date: 20170308 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |