CN201845222U - Clothes production line speed control system - Google Patents
Clothes production line speed control system Download PDFInfo
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- CN201845222U CN201845222U CN2010205534680U CN201020553468U CN201845222U CN 201845222 U CN201845222 U CN 201845222U CN 2010205534680 U CN2010205534680 U CN 2010205534680U CN 201020553468 U CN201020553468 U CN 201020553468U CN 201845222 U CN201845222 U CN 201845222U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000004891 communication Methods 0.000 claims abstract description 40
- 238000004458 analytical method Methods 0.000 claims abstract description 5
- 230000033764 rhythmic process Effects 0.000 claims description 21
- 230000002123 temporal effect Effects 0.000 claims description 5
- 230000008439 repair process Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000011112 process operation Methods 0.000 description 2
- 230000011664 signaling Effects 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
A clothes production line speed control system comprises an upper computer, a main controller and intelligent nodes. The main controller is connected with the upper computer and the intelligent nodes in communication mode and sends production speed signals including speed time and intelligent node numbers to the intelligent nodes. The intelligent nodes send station operation completion singles to the main controller if complete station operation within the time of production speed, and send overtime alarm signals to the main controller if do not complete station operation within the time of production speed. The main controller sends received production information on each station to the upper computer, and the upper computer receives and analyses the production information of each station and then resets speed information of the main controller. The clothes production line speed control system has the advantages of synchronizing operations of various processes, increasing working efficiency and being capable of realizing fault alarm and talkback and guiding operation of operators.
Description
Technical field
The utility model relates to a kind of clothing product line rhythm control system.
Background technology
At present, in the production of garment enterprise, it is a kind of mode of production of pipeline-type, the workman of each station produces according to operation separately, finish the appointed part processing on the clothes, having only has clear and definite understanding to each workman of each operation the actual time of finishing, and could formulate rational rhythm of production, enhances productivity.And more still formulate the production schedule by rule of thumb in the garment enterprise at present, to the uncontrollable guidance of every workman's rhythm of production.
Summary of the invention
In order to collect each workman's operation working time on the clothing product line, instruct workman's work rhythm, to enhance productivity, the utility model provides a kind of clothing product line rhythm control system.
The technical solution of the utility model:
Clothing product line rhythm control system is characterized in that: comprise host computer, main control computer and intelligent node, described main control computer and host computer communicate to connect, and described main control computer and intelligent node communicate to connect;
Described main control computer sends the rhythm of production signal to intelligent node, described tempo signal comprises cadence time, intelligent node numbering, described intelligent node is if finish station work in cadence time, be sent completely the station working signal and give main control computer, described intelligent node sends overtime alerting signal to main control computer if do not finish station work in cadence time; The production information signal of each station that described main control computer will receive sends to host computer; Reset the tempo signal of described main control computer after the production information signal analysis and processing of each station that described host computer will receive; Input need be numbered with the intelligent node of station manipulation person's intercommunication in the described main control computer, and the transmission intercommunication is instructed to this intelligent node;
Described intelligent node sends and repairs request signal to main control computer when this station device fails, and described main control computer then sends the intercommunication signal to corresponding intelligent node.
Further, be connected with a plurality of intelligent nodes on the described main control computer.
Further, described main control computer comprises first microprocessor, be connected with the first speech talkback module, first communication module, clock module, first display module, first Keysheet module, memory module on the described first microprocessor, described clock module provides temporal information for system and is presented on first display module, described first communication module is connected communication with host computer and intelligent node, and the described first speech talkback module is connected intercommunication with intelligent node;
Further, described intelligent node comprises second microprocessor, be connected with the second speech talkback module, second communication module, second display module, second Keysheet module on described second microprocessor, the described second speech talkback module is connected with the first speech talkback module, described second communication module is connected with first communication module, described second display module receives overtime alerting signal and the demonstration that second microprocessor produces, described second Keysheet module is a button, and described button comprises the operation conclusion button and reports button for repairment.
Further, be connected by first communication bus between the first communication module of described main control computer and the second communication module of intelligent node, described first communication bus is 485 buses or fieldbus.
Further, the first communication module of described main control computer is connected by the second communication bus with host computer, and described second communication bus is 485 buses or Ethernet.
Further, the described second speech talkback module is connected by tone frequency channel wire with the first speech talkback module.
System works on power, main control computer is set the work rhythm time, sends working prelude signal to each intelligent node, after the work hours arrive, main control computer sends tempo signal to intelligent node, and intelligent node determines whether report to the police (sound and light alarm) according to tempo signal and push button signalling.Such as: about 30 people of group, everyone has a button and alarm lamp, in cadence time (by the main control computer setting, such as 3 minutes) touch the button, cadence time then, lamp does not work; If in cadence time, do not touch the button, then cadence time then, alarm lamp is bright.
Described clock module provides temporal information for system and is presented on first display module, by first Keysheet module input relevant data, as cadence time, intelligent node numbering etc., when needs during with station manipulation person's intercommunication, input intelligent node numbering, system sends the intercommunication instruction to this intelligent node, and the speech talkback module of connecting intelligent node and main control computer realizes intercommunication.
When the operator of each station finishes a process operations, press the operation conclusion button, send the operation end signal to main control computer; When this station equipment has fault, press and report button for repairment, send the repairing request signal to main control computer, when receiving the intercommunication signal that main control computer sends, connect the speech talkback module, realize and the main control computer intercommunication when receiving the tempo signal that main control computer sends, whether whether send the operation timeout signal by crossing the decision of operation conclusion button according to this machine.
The beneficial effects of the utility model: the actual activity time that can gather each station manipulation person, handle by analysis, for follow-up operation balance provides basic data, can send predetermined process rhythm signal to each station, the operation of each operation synchronously, increase work efficiency, can also realize fault alarm and intercommunication, guiding operation employee does.
Description of drawings
Fig. 1 is a systematic schematic diagram of the present utility model.
Fig. 2 is a main control computer schematic block circuit diagram of the present utility model.
Fig. 3 is the theory diagram of intelligent node of the present utility model.
Embodiment
With reference to Fig. 1-3, clothing product line rhythm control system comprises host computer 2, main control computer 1 and intelligent node 3, and described main control computer 1 communicates to connect with host computer 2, and described main control computer 1 communicates to connect with intelligent node 3;
Described main control computer 1 sends the rhythm of production signal to intelligent node 3, described tempo signal comprises cadence time, intelligent node numbering, described intelligent node 3 is if finish station work in cadence time, be sent completely the station working signal and give main control computer 1, described intelligent node 3 sends overtime alerting signal to main control computer 1 if do not finish station work in cadence time; The production information signal of each station that described main control computer 1 will receive sends to host computer 2; Reset the tempo signal of described main control computer 1 after the production information signal analysis and processing of each station that described host computer 2 will receive; When described main control computer 1 need be with station manipulation person's intercommunication, import corresponding intelligent node numbering, and send intercommunication and instruct to this intelligent node 3;
Described intelligent node 3 sends and repairs request signal to main control computer 1 when this station device fails, and 1 of described main control computer sends the intercommunication signal to corresponding intelligent node 3.
Be connected with a plurality of intelligent nodes 3 on the described main control computer 1.
Described main control computer 1 comprises first microprocessor 10, be connected with the first speech talkback module 7, first communication module 8, clock module 9, first display module 11, first Keysheet module 12, memory module 13 on the described first microprocessor 10, described clock module provides temporal information for 9 systems and is presented on first display module 11, described first communication module 8 is connected communication with host computer 2 and intelligent node 3, and the described first speech talkback module 7 is connected conversation with intelligent node 3;
Described intelligent node 3 comprises second microprocessor 16, be connected with the second speech talkback module 14, second communication module 15, second display module 17, second Keysheet module 18 on described second microprocessor 16, the described second speech talkback module 14 is connected with the first speech talkback module 7, described second communication module 15 is connected with first communication module 8, described second display module 17 receives overtime alerting signal and the demonstration that second microprocessor 16 produces, described second Keysheet module 28 is buttons, and described button comprises the operation conclusion button and reports button for repairment.
Be connected by first communication bus 4 between the first communication module 8 of described main control computer 1 and the second communication module 15 of intelligent node 3, described first communication bus 4 is 485 buses or fieldbus.
The first communication module 8 of described main control computer 1 is connected by second communication bus 6 with host computer 2, and described second communication bus 6 is 485 buses or Ethernet.
The described second speech talkback module 14 is connected by tone frequency channel wire 5 with the first speech talkback module 7.
System works on power, main control computer 1 is set the work rhythm time, sends working prelude signal to each intelligent node 3, after the work hours arrive, main control computer 1 sends tempo signal to intelligent node 3, and intelligent node 3 determines whether report to the police (sound and light alarm) according to tempo signal and push button signalling.Such as: about 30 people of group, everyone has a button and alarm lamp, in cadence time (by the main control computer setting, such as 3 minutes) touch the button, cadence time then, lamp does not work; If in cadence time, do not touch the button, then cadence time then, alarm lamp is bright.
Described clock module 9 provides temporal information for system and is presented on first display module 11, by first Keysheet module, 12 input relevant datas, as cadence time, intelligent node numbering etc., when needs during with station manipulation person's intercommunication, input intelligent node 3 numberings, system sends the intercommunication instruction to this intelligent node 3, and the speech talkback module of connecting intelligent node 3 and main control computer 1 realizes intercommunication.
When the operator of each station finishes a process operations, press the operation conclusion button, send the operation end signal to main control computer 1; When this station equipment has fault, press and report button for repairment, send the repairing request signal to main control computer 1, when receiving the intercommunication signal that main control computer 1 sends, connect the speech talkback module, realize and main control computer 1 intercommunication when receiving the tempo signal that main control computer 1 sends, whether whether send the operation timeout signal by crossing the decision of operation conclusion button according to this machine.
The described content of this instructions embodiment only is enumerating the way of realization of utility model design; protection domain of the present utility model should not be regarded as only limiting to the concrete form that embodiment states, protection domain of the present utility model also reach in those skilled in the art according to the utility model design the equivalent technologies means that can expect.
Claims (7)
1. clothing product line rhythm control system, it is characterized in that: comprise host computer, main control computer and intelligent node, described main control computer and host computer communicate to connect, and described main control computer and intelligent node communicate to connect;
Described main control computer sends the rhythm of production signal to intelligent node, described tempo signal comprises cadence time, intelligent node numbering, described intelligent node is if finish station work in cadence time, be sent completely the station working signal and give main control computer, described intelligent node sends overtime alerting signal to main control computer if do not finish station work in cadence time; The production information signal of each station that described main control computer will receive sends to host computer; Reset the tempo signal of described main control computer after the production information signal analysis and processing of each station that described host computer will receive; The corresponding intelligent node of input numbering in the described main control computer, and send intercommunication instruct to need with the intelligent node of station manipulation person's intercommunication;
Described intelligent node sends and repairs request signal to main control computer when this station device fails, and described main control computer then sends the intercommunication signal to corresponding intelligent node.
2. clothing product line rhythm control system according to claim 1 is characterized in that: be connected with a plurality of intelligent nodes on the described main control computer.
3. clothing product line rhythm control system according to claim 1 and 2, it is characterized in that: described main control computer comprises first microprocessor, be connected with the first speech talkback module, first communication module, clock module, first display module, first Keysheet module, memory module on the described first microprocessor, described clock module provides temporal information for system and is presented on first display module, described first communication module is connected communication with host computer and intelligent node, and the described first speech talkback module is connected conversation with intelligent node.
4. clothing product line rhythm control system according to claim 3, it is characterized in that: described intelligent node comprises second microprocessor, be connected with the second speech talkback module on described second microprocessor, second communication module, second display module, second Keysheet module, the described second speech talkback module is connected with the first speech talkback module, described second communication module is connected with first communication module, described second display module receives overtime alerting signal and the demonstration that second microprocessor produces, described second Keysheet module is a button, and described button comprises the operation conclusion button and reports button for repairment.
5. clothing product line rhythm control system according to claim 4, it is characterized in that: be connected by first communication bus between the first communication module of described main control computer and the second communication module of intelligent node, described first communication bus is 485 buses or fieldbus.
6. clothing product line rhythm control system according to claim 5 is characterized in that: the first communication module of described main control computer is connected by the second communication bus with host computer, and described second communication bus is 485 buses or Ethernet.
7. clothing product line rhythm control system according to claim 6 is characterized in that: the described second speech talkback module is connected by tone frequency channel wire with the first speech talkback module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205534680U CN201845222U (en) | 2010-10-09 | 2010-10-09 | Clothes production line speed control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205534680U CN201845222U (en) | 2010-10-09 | 2010-10-09 | Clothes production line speed control system |
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| CN201845222U true CN201845222U (en) | 2011-05-25 |
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| CN2010205534680U Expired - Lifetime CN201845222U (en) | 2010-10-09 | 2010-10-09 | Clothes production line speed control system |
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| CN (1) | CN201845222U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101957615A (en) * | 2010-10-09 | 2011-01-26 | 浙江工业大学 | Rhythm control system of clothing production line |
| CN106774187A (en) * | 2015-11-24 | 2017-05-31 | 联合汽车电子有限公司 | The system and method for automatic monitoring production line beat |
-
2010
- 2010-10-09 CN CN2010205534680U patent/CN201845222U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101957615A (en) * | 2010-10-09 | 2011-01-26 | 浙江工业大学 | Rhythm control system of clothing production line |
| CN101957615B (en) * | 2010-10-09 | 2012-11-21 | 浙江工业大学 | Rhythm control system of clothing production line |
| CN106774187A (en) * | 2015-11-24 | 2017-05-31 | 联合汽车电子有限公司 | The system and method for automatic monitoring production line beat |
| CN106774187B (en) * | 2015-11-24 | 2019-09-17 | 联合汽车电子有限公司 | The system and method for automatic monitoring production line beat |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20110525 Effective date of abandoning: 20130710 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20110525 Effective date of abandoning: 20130710 |
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| RGAV | Abandon patent right to avoid regrant |