CN201821843U - Tea kneading forming equipment - Google Patents
Tea kneading forming equipment Download PDFInfo
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- CN201821843U CN201821843U CN2010205581573U CN201020558157U CN201821843U CN 201821843 U CN201821843 U CN 201821843U CN 2010205581573 U CN2010205581573 U CN 2010205581573U CN 201020558157 U CN201020558157 U CN 201020558157U CN 201821843 U CN201821843 U CN 201821843U
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- jar
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Abstract
The utility model discloses tea kneading forming equipment, which comprises an extrudable extruding bag, a pressure resistance container, a liquid storage device, a valve and a hydraulic pump, wherein the edge of the extruding bag is fixed in the pressure resistance container in a sealed way, the space inside the pressure resistance container is divided into a first space and a second space for placing the tea, the first space is provided with a cover and a vent hole, the cover can be opened and can be tightly closed, and the second space is provided with a pipe opening and is communicated with the valve, the hydraulic pump and the liquid storage device through the pipe opening. The tea kneading forming equipment has the advantages of simple structure, low manufacture cost, uniform kneading forming effect, low work intensity and high work efficiency and is convenient and safe to operate.
Description
Technical field
The utility model relates to the used equipment of a kind of tea rolling moulding.
Background technology
In the manufacturing process of tealeaves, particularly in the manufacturing process of Iron Guanyin tealeaves, tealeaves is after complete (stir-fry tea), need knead processing and forming to tealeaves, promptly tealeaves is pushed rubbing by pressure, impel tealeaves metaplasia to destroy, and make the bending of tealeaves profile be shrunk to the process of a shape.In order to realize this process, prior art adopts the hydraulic piston type speed chartered plane multiple plant equipment such as (being the tea machine of pressing again) such as compaction type speed chartered plane, dull and stereotyped kneading machine, pendulum-type mill make-up machine and appearance recently.
These equipment all are to adopt mechanical part with certain motion mode tealeaves to be rolled or pushes.And these mechanical parts are to form by various mechanical mechanisms such as gear drive, screw rod promotion, hydraulic cylinder promotions to exert pressure and move, by transmission, motion, support system complexity that numerous machine components are formed, equipment body all is equipment, complex structure, take up an area of greatly the cost height.From kneading the effect of moulding, the tealeaves bag is subjected to the compression of limited motion mode and tangible mechanical part in the existing equipment, always has the situation of inhomogeneous compression.And prior art needs the professional to operate, waste time and energy and the time have the accident of tong that the facility of operation and safe differential take place.In addition, the kneading machine of prior art separates fully with beater, can only significantly increase labour intensity and working time by manually carry tealeaves (bag) back and forth between fast chartered plane and beater.
In view of this, the inventor studies the tea rolling forming technique, develops a kind of novel tea knead entwist former, and this case produces thus.
The utility model content
The purpose of this utility model is to provide a kind of tea rolling former, and simple in structure to have, cost is low, kneads uniform in shaping, and operation is convenient, safety, and labour intensity is low, the advantage of high efficiency.
In order to reach above-mentioned purpose, solution of the present utility model is:
A kind of tea rolling former, comprise squeezable squeeze bag, pressure vessel, liquid memory, valve, hydraulic pump, squeeze bag edge sealing and fixing is in pressure vessel, squeeze bag becomes first space put into for tealeaves and second space of hydraulic pressure with spatial division in the pressure vessel, first space has at least one lid and the air-vent that can open and fasten, second space has the mouth of pipe, is connected with valve, hydraulic pump, liquid memory through the mouth of pipe.
Described pressure vessel is made up of end jar and lid, Jar opening sealer fixed press bag at end jar, the bottom of end jar is provided with the mouth of pipe and is connected with liquid memory, lid is contained in the jar mouth and the squeeze bag top of end jar by securing member and trim ring seal group, offer air-vent on the lid, constitute first space between lid and the squeeze bag, constitute second space between squeeze bag and the end jar.
Described pressure vessel is made up of end jar and lid, in lid inner face sealing and fixing squeeze bag, lid is contained on the jar mouth of end jar by securing member and trim ring seal group, lid is provided with the mouth of pipe and is connected with liquid memory, offer air-vent on the end jar, constitute second space between lid and the squeeze bag, constitute first space between squeeze bag and the end jar.
Described pressure vessel is formed by two and half jars, the two halves jar is in fastening place sealing and fixing squeeze bag, one and half jars are provided with at least one jar mouth and lid, lid is assembled on jar mouth and can opens or shut and fix, on this half tank body and lid, offer one or several air-vents, constitute first space between this half tank body, lid and the squeeze bag, another half jar is provided with the mouth of pipe and is connected formation second space between squeeze bag and second half jar through pipeline with liquid memory.One of them example is exactly two lids, and loam cake is used for charging (tealeaves), and lower cover is used for discharging.This structure helps automatic feed mechanisms such as conveyer belt.
Further situation is: two and half jars snap together a rotary body of formation or approximate rotary body container, and the tank body of fastening is erected on the rotating shaft rotatable, and the pipeline that links to each other with liquid memory forms rotatable movable sealing on rotating shaft.This type equipment has play the effect of kneading when hydraulic fluid charges into, and tank body rotates around rotating shaft when liquid is discharged, and makes the tealeaves in first space be rotated the effect of playing beater of abandoning.As adopt electrical system control operation process, in an equipment, finish repeatedly " compressing-break up " circulation after can realizing once feeding intake automatically.
Described squeeze bag is made for soft fine and close thin-film material.
Described soft dense material is rubber membrane, rubber sheet, plastic foil or has been coated with glued membrane and watertight fabric.
Described hydraulic pump is a high-pressure hydraulic pump, and described liquid is water.
Described hydraulic pump is an oil pressure pump, and described liquid is hydraulic oil.
After adopting such scheme, the utility model compared with prior art has following characteristics:
One, from concerning the means of exerting pressure of tealeaves, prior art all is to adopt tangible mechanical part that the tealeaves bag is exerted pressure, and the utility model is directly to adopt the static pressure of liquid in the mode of indefinite shape the tealeaves bag to be exerted pressure, and just creatively isostatic pressing technology is applied to Tea Processing;
Two, from the structure and the shape of equipment, complication systems such as the transmission that existing equipment all is made up of numerous machine components, motion, support, equipment body all is equipment, and the utility model is abandoned various complicated and diversified mechanical moving elements, main equipment only is made up of the minute quantity parts, is a kind of static equipment of container class, and device structure is simplified unusually, take up an area of for a short time, cost is low;
Three, from kneading the effect of moulding, the utility model has really been realized the uniform everywhere simultaneously compression effectiveness of the static pressure such as three-dimensional of tealeaves bag, thus the faster easier blade turn agglomerate particle shape shape that makes, and this is the needed ideal effect of tea rolling; And the tealeaves bag is subjected to the compression of limited motion mode and tangible mechanical part in the existing equipment, always has the situation of inhomogeneous compression;
Four, from the facility and the secure context of operation, the utility model only needs lid switch to pick and place cloth to unwrap the pump pressurization and wait these simple operations, movement-less part; And prior art needs the professional to operate, waste time and energy and the time have the accident of tong to take place; Though equipment of the present utility model be have pressure container just normal temperature charge into liquid (as water) rather than Compressed Gas, therefore not have the danger of exploding;
Five, one of scheme of the present utility model has successfully realized uniting two into one of kneading machine and beater, can fully automatically finish and knead shaping work; And existing equipment can only manually be carried tealeaves (bag) back and forth between fast chartered plane and beater, significantly increases labour intensity and working time.
Below in conjunction with drawings and the specific embodiments the utility model is further described.
Description of drawings
Fig. 1 is a forming method flow chart of the present utility model;
Fig. 2 is the structural representation of the utility model embodiment one;
Fig. 3 is the structural representation of the utility model embodiment two;
Fig. 4 is the structural representation of the utility model embodiment three;
Fig. 5 is the side view of the utility model embodiment three.
Label declaration
Squeeze bag 1
2 end of pressure vessel jar 21
Following jar of 26 dnockout devices 27
Dnockout is pointed 271 transmission mechanisms 272
Valve 4
10 second spaces 20, first space
Air-vent 30 mouths of pipe 40
The specific embodiment
Cooperate Fig. 2 to shown in Figure 4, a kind of tea rolling former that the utility model discloses comprises squeezable squeeze bag 1, pressure vessel 2, liquid memory 3, valve 4, hydraulic pump 5.Squeeze bag 1 sealing and fixing is in pressure vessel 2, squeeze bag 1 becomes first space 10 put into for tealeaves and second space 20 of hydraulic pressure with spatial division in the pressure vessel 2, first space 10 has air-vent 30, second space 20 has the mouth of pipe 40, and the inlet 31 of liquid memory 3 is connected with the mouth of pipe 40 in second space 20 with high-pressure pump 5 by valve 4 respectively with liquid outlet 32.
Wherein, as shown in Figure 2, be embodiment one of the present utility model, pressure vessel 2 can be made up of end jar 21 and lid 22.Squeeze bag 1 is made for soft fine and close thin-film material, as rubber membrane, rubber sheet, plastic foil or be coated with glued membrane and watertight fabric.Jar opening sealer fixed press bag 1 at end jar 21, the bottom of end jar 21 is provided with the mouth of pipe 40 and is connected with liquid memory 3, lid 22 is contained on the jar mouth and squeeze bag 1 of end jar 21 by securing member 23 and trim ring 24 seal group, offer air-vent 30 on the lid 22, constitute first space 10 between lid 22 and the squeeze bag 1, constitute second space 20 between squeeze bag 1 and the end jar 21.
As shown in Figure 3, be embodiment two of the present utility model, pressure vessel 2 is made up of end jar 21 and lid 22.Squeeze bag 1 is made for soft fine and close thin-film material, as rubber membrane, rubber sheet, plastic foil or be coated with glued membrane and watertight fabric.Jar opening sealer fixed press bag 1 at end jar 21, offering air-vent on the end jar 21 (or exists with the slit form, not shown), lid 22 is contained on the jar mouth and squeeze bag 1 of end jar 21 by securing member 23 and trim ring 24 seal group, lid 22 is provided with the mouth of pipe 40 and is connected with liquid memory 3, constitute second space 20 between lid 22 and the squeeze bag 1, constitute first space 10 between squeeze bag 1 and the end jar 21.
As shown in Figure 4 and Figure 5, be embodiment three of the present utility model, pressure vessel 2 by first jars 25, second jar 26 and lid 22 form, squeeze bag 1 is made for the thin-film material of soft densification, as rubber membrane, rubber sheet, plastic foil or be coated with glued membrane and watertight fabric.First jar 25 and second jar 2624 snap together, first jar 25 and second jar 26 of fastening are erected on the rotating shaft 28, first jar 25 and second jar 26 are in fastening place sealing and fixing squeeze bag 1, first jar 25 is provided with the mouth of pipe 40 and is dynamically connected with liquid memory 3 formation, to guarantee feed flow and discharge opeing, second jar 26 has a jar mouth, lid 22 is assembled on jar mouth, second jars 26 or lid 22 on offer air-vent and (or exist with the slit form, as installation place at aftermentioned dnockout device 27, among the figure not label illustrate), second are jars 26 years old, constitute first space 10 between lid 22 and the squeeze bag 1, constitute second space 20 between squeeze bag 1 and first jar 25.Break up tealeaves in the process for convenience, this embodiment drives dnockouts finger 271 at controller control transmission mechanism 272 and falls down or shrink the inwall that is affixed on second jar 26, can charge into hydraulic fluid this moment, can kneadding tealeaves, hold up or stretch out inwall perpendicular to second jar 26 and drive dnockout finger 271 when hydraulic fluid drains, can allow the tealeaves piece that compresses break up this moment.
Above-mentioned tea rolling former is during to the tea rolling moulding, its step as shown in Figure 1:
The first step is put into pressure vessel 2 with squeezable squeeze bag 1, and squeeze bag 1 becomes first space 10 put into for tealeaves and second space 20 of hydraulic pressure with spatial division in the pressure vessel 2; And tealeaves that will be to be kneaded is put into first space 10;
Second step, valve-off 4 pumps into the liquid in the liquid memory 3 in second space 20 by high-pressure pump 5, by the static pressure of liquid the tealeaves in first space 10 is compressed and kneads, when tealeaves was extruded, the gas in first space 10 can eject from air-vent 30.The used hydraulic fluid of the utility model can be a water, also can be other liquid of hydraulic pressure wet goods.High-pressure pump can be high-pressure hydraulic pump or oil pressure pump.The force value of hydraulic fluid depends on the requirement of concrete tealeaves and processing technology thereof.Evidence, the Iron Guanyin summer tea can be kneaded processing and forming under the pressure of 1.5MPa to 2.0MPa.Consider that other tealeaves have more fresh and tender spring tea autumn tea, have older the four or five hard tealeaves to need processing, the utility model proposes the hydraulic pressure that can knead processing and forming should be between 1.0MPa to 5.0MPa.Therefore, use common and cheap high pressure water washing machine just can be competent at the work of the utility model high-pressure hydraulic pump.This is an important discovery of the present utility model.
The 3rd step, open valve 4, close high-pressure pump 5, under differential pressure action, the liquid pressure release in second space 20 is flowed back in the liquid memory 3, relend and help upset or vibration that the tealeaves in first space 10 broken up to unclamp, as shown in Figure 4, simultaneously by 28 rotations of driven by motor rotating shaft, thereby drive pressure vessel 2 upsets, at this moment, by the upset of pressure vessel 2 and can fully break up compressed tealeaves;
In the 4th step, the hydraulic pressure that repeated for second step is kneaded and the breaing up at least once of the 3rd step, is formed into up to tea rolling to meet processing request, takes out tealeaves, promptly finishes the processing of kneading of tealeaves.
Though this tea rolling former described in the utility model is a kind of novel device of creating at the demand of Tea Processing, and is suitable equally for the compacting tanning of materials such as other vegetables fruit leaf flowers, such as making sauerkraut etc.
The above is preferred embodiment of the present utility model only, is not the qualification to the utility model practical range, and all variation and modifications of being done according to design main points of the present utility model all fall into its protection domain.
Claims (8)
1. tea rolling former, it is characterized in that: comprise squeezable squeeze bag, pressure vessel, liquid memory, valve, hydraulic pump, squeeze bag edge sealing and fixing is in pressure vessel, squeeze bag becomes first space put into for tealeaves and second space of hydraulic pressure with spatial division in the pressure vessel, first space has at least one lid and the air-vent that can open and fasten, second space has the mouth of pipe, is connected with valve, hydraulic pump, liquid memory through the mouth of pipe.
2. a kind of tea rolling former as claimed in claim 1, it is characterized in that: described pressure vessel is made up of end jar and lid, Jar opening sealer fixed press bag at end jar, the bottom of end jar is provided with the mouth of pipe and is connected with liquid memory, lid is assembled in the jar mouth and the squeeze bag top of end jar, offer air-vent on the lid, constitute first space between lid and the squeeze bag, constitute second space between squeeze bag and the end jar.
3. a kind of tea rolling former as claimed in claim 1, it is characterized in that: described pressure vessel is made up of end jar and lid, in lid inner face sealing and fixing squeeze bag, lid is assembled on the jar mouth of end jar, lid is provided with the mouth of pipe and is connected with liquid memory, offer air-vent on the end jar, constitute second space between lid and the squeeze bag, constitute first space between squeeze bag and the end jar.
4. a kind of tea rolling former as claimed in claim 1, it is characterized in that: described pressure vessel is formed by two and half jars, the two halves jar is in fastening place sealing and fixing squeeze bag, one and half jars are provided with at least one jar mouth and lid, lid is assembled on jar mouth and can opens or shut and fix, on this half tank body and lid, offer one or several air-vents, constitute first space between this half tank body, lid and the squeeze bag, another half jar is provided with the mouth of pipe and is connected formation second space between squeeze bag and second half jar through pipeline with liquid memory.
5. a kind of tea rolling former as claimed in claim 4, it is characterized in that: two and half jars snap together a rotary body of formation or approximate rotary body container, the tank body that fastens is erected on the rotating shaft rotatable, and the pipeline that links to each other with liquid memory forms rotatable movable sealing on rotating shaft.
6. as any described a kind of tea rolling former in the claim 1 to 5, it is characterized in that: described squeeze bag is made for soft fine and close thin-film material.
7. a kind of tea rolling former as claimed in claim 6 is characterized in that: described soft dense material is rubber membrane, rubber sheet, plastic foil or has been coated with glued membrane and watertight fabric.
8. a kind of tea rolling former as claimed in claim 1, it is characterized in that: described hydraulic pump is a high-pressure hydraulic pump, and liquid is water, and perhaps described hydraulic pump is an oil pressure pump, and liquid is hydraulic oil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205581573U CN201821843U (en) | 2010-09-25 | 2010-09-25 | Tea kneading forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205581573U CN201821843U (en) | 2010-09-25 | 2010-09-25 | Tea kneading forming equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201821843U true CN201821843U (en) | 2011-05-11 |
Family
ID=43960408
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205581573U Expired - Lifetime CN201821843U (en) | 2010-09-25 | 2010-09-25 | Tea kneading forming equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201821843U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101946840A (en) * | 2010-09-25 | 2011-01-19 | 厦门金纶科技有限公司 | Tea rolling and shaping method and equipment |
| CN108119421A (en) * | 2016-11-29 | 2018-06-05 | 中国科学院沈阳自动化研究所 | A kind of underwater hydraulic system Oiltank structure |
| CN110692753A (en) * | 2019-10-31 | 2020-01-17 | 湖南安化芙蓉山茶业有限责任公司 | Method for preparing tea by high-pressure wall breaking and prepared raw dark green tea |
-
2010
- 2010-09-25 CN CN2010205581573U patent/CN201821843U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101946840A (en) * | 2010-09-25 | 2011-01-19 | 厦门金纶科技有限公司 | Tea rolling and shaping method and equipment |
| CN101946840B (en) * | 2010-09-25 | 2013-08-07 | 厦门金纶科技有限公司 | Tea rolling and shaping method and equipment |
| CN108119421A (en) * | 2016-11-29 | 2018-06-05 | 中国科学院沈阳自动化研究所 | A kind of underwater hydraulic system Oiltank structure |
| CN110692753A (en) * | 2019-10-31 | 2020-01-17 | 湖南安化芙蓉山茶业有限责任公司 | Method for preparing tea by high-pressure wall breaking and prepared raw dark green tea |
| CN110692753B (en) * | 2019-10-31 | 2022-08-02 | 湖南安化芙蓉山茶业有限责任公司 | Method for preparing tea by high-pressure wall breaking and prepared raw dark green tea |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20110511 Effective date of abandoning: 20130807 |
|
| RGAV | Abandon patent right to avoid regrant |