CN201813809U - Nut cracking and cleaning machine - Google Patents
Nut cracking and cleaning machine Download PDFInfo
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- CN201813809U CN201813809U CN201020507783XU CN201020507783U CN201813809U CN 201813809 U CN201813809 U CN 201813809U CN 201020507783X U CN201020507783X U CN 201020507783XU CN 201020507783 U CN201020507783 U CN 201020507783U CN 201813809 U CN201813809 U CN 201813809U
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Abstract
The utility model relates to a cracking device for nuts, in particular to a cracking and cleaning device for walnuts, Xinjiang apricots, pistachio nuts, almonds and the like. The utility model relates to a nut cracking and cleaning machine, comprising a rack, a grinding type cracking device, a screening device and a suction cleaning device, wherein the screening device is installed on the rack below the grinding type cracking device; the suction cleaning device is arranged on the rack in front of the grinding type cracking device; a suction hole is arranged above a kernel diversion trench and can adsorb the shells mixed in the kernels; and a shell cleaning outlet is arranged at the lower end of the suction cleaning device. The nut cracking and cleaning machine is reasonable and compact in structure, is convenient to use; a cracking inner grinder is utilized to rotate inside a cracking outer grinder to rub the nuts so as to break the shells; the screening device is utilized to separate the bigger shells from the kernels; the suction cleaning device is utilized to separate the smaller shells from the kernels; and the nut cracking and cleaning machine has the characteristics of suitability for processing various nuts, high production efficiency, good cleaning effect, low kernel breaking rate and loss rate and good reliability.
Description
Technical field
The utility model relates to the broken shell cleaning plant of nuts such as broken shell cleaning plant, particularly walnut, Ba Danmu, American pistachios, the almond of nut fruits food, is a kind of nut broken shell cleaner.
Background technology
Adjustment along with China's agricultural structure, domestic woods fruit industry is developed rapidly, particularly in Xinjiang region, industry of planting forest or fruit tress has become one of four big pillar industries of Xinjiang agricultural economy, annual characteristic industry of planting forest or fruit tress area is all increasing with 1,000,000 mu speed, and by 2008, industry of planting forest or fruit tress production base, Xinjiang reached 1367.27 ten thousand mu, the fruit total output reaches 383.95 ten thousand tons, and nut fruits food all ranks first in the country in the cultivated area and the output in Xinjiang.The development of nut plant husbandry has also driven developing rapidly of nut fruits food processing industry simultaneously, but because China's existing nut fruits food broken shell at present, the kind of cleaning machinery is less, and its function is comparatively single, general a kind of type only is applicable to a kind of broken shell of nut food or cleans, and the nut kind of China is more, walnut particularly, Ba Danmu, American pistachios, nuts such as almond, the appearance and size of different cultivars nut differs greatly, and the shell benevolence gap of most nuts is less, the outer casing thickness of different nuts, intensity also has than big-difference, thereby limited the broken shell of nut fruits food, clean being extensive use of of machinery, cause the development level of the domestic nut fruits food machinery processing of China lower.
Summary of the invention
The utility model provides a kind of nut broken shell cleaner, and it has solved function singleness, poor for applicability and kernel percentage of damage and the high problem of loss late that machinery is cleaned in the broken shell of existing nut fruits food.
The technical solution of the utility model realizes by following measure: a kind of nut broken shell cleaner comprises frame, abrading type hulling machine, screening plant and aspiration cleaning plant; The top of frame is installed with the abrading type hulling machine that can make the fragmentation of nut shell, charging aperture is arranged at the top of abrading type hulling machine, discharging opening is arranged at the bottom of abrading type hulling machine, on the frame of discharging opening below screening plant is installed, big shell outlet and kernel guiding gutter are arranged on the screening plant, and the outer end of kernel guiding gutter is the kernel outlet; The aspiration cleaning plant that has the aspiration mouth and clean the shell outlet is arranged on the frame in abrading type hulling machine the place ahead, and the aspiration mouth is arranged in the top of kernel guiding gutter and can adsorbs the shell that kernel mixes, and cleans the lower end that the shell outlet is positioned at the aspiration cleaning plant.
Be further optimization and/or improvements below to above-mentioned utility model technical scheme:
Above-mentioned abrading type hulling machine can comprise that hatching spine shell, hatching spine top board, interior mill motor, interior mill speed changer, broken shell are ground outward, mill in interior mill rotating shaft and the broken shell; The hatching spine shell is fixed on upper rack, the upper end of hatching spine shell is equipped with the hatching spine top board of band charging aperture, interior mill motor and interior mill speed changer are fixedly mounted on the hatching spine top board, discharging opening is arranged at the bottom of hatching spine shell, and the internal fixation of hatching spine shell is equipped with inner chamber has the broken shell of big up and small down frustum to grind outward; There is the interior mill rotating shaft of setting at the inner chamber middle part of the outer mill of broken shell, there is the rotating shaft through hole at the middle part of hatching spine top board, the upper end of interior mill rotating shaft extends hatching spine top board top by the rotating shaft through hole, and interior mill rotating shaft middle part is installed with in the broken shell grinds, and the bottom of interior mill rotating shaft is installed on the frame by shaft bearing; Grinding the inner chamber that is positioned at the outer mill of broken shell in the broken shell also can freely rotate, form the grinding chamber of big up and small down awl tubular in the broken shell between the inwall of the outer mill of the lateral surface of mill and broken shell, the upper end of grinding chamber is connected with the outlet of charging aperture, and the lower end of grinding chamber is connected with the import of discharging opening; Be installed with driving pulley on the power output shaft of interior mill motor, be installed with driven pulley on the power input shaft of interior mill speed changer, driven pulley links together by driving-belt and driving pulley and can rotate thereupon, and the power output shaft of interior mill speed changer is connected with the upper end of interior mill rotating shaft and can drives to grind in the broken shell by interior mill rotating shaft and rotates.
But above-mentioned screening plant involving vibrations screen frame (unit), screen cloth, vibrating motor, damper, damping installing rack, air pump and elastic ball; The low right high shaker basket in a left side is installed on the frame of abrading type hulling machine below, the upper end of shaker basket is fixedly mounted on the frame, in the middle part inner chamber of shaker basket the screen cloth that can take off is installed, be separately installed with on the frame of shaker basket front side and rear side and can make the vibrating motor that rocks before and after the shaker basket, the bottom of shaker basket has damper respectively for four jiaos, and damper is fixedly mounted on the frame by the damping installing rack of bottom; Big shell outlet is arranged on the frame of screen cloth right-hand member, the inlet of big shell outlet is connected with screen cloth upper end right part, the kernel guiding gutter is arranged on the frame in screen cloth the place ahead, the inlet of kernel guiding gutter is connected with the screen cloth upper-end front, disintegrating slag outlet is arranged on the frame of shaker basket left end, the disintegrating slag outlet inlet be connected with shaker basket intracavity bottom left end; Be installed with air pump on the frame of damping installing rack below, the inner chamber of air pump is the intracavity inter-connection by tracheae and damper respectively; The flexible ball in the bottom of screen cloth and shaker basket junction.
Above-mentioned aspiration cleaning plant can comprise wind stopping device, blower motor, cleaning fan, dust exhaustor, connection airduct, dust flue, aspiration head, aspiration pipe, pericarp material roller and material roller motor; Wind stopping device is fixedly mounted on the frame between abrading type hulling machine and the screening plant, the wind cavity is closed in the inside of wind stopping device, the upper right of wind stopping device have with close that the wind cavity is connected close the wind gas outlet, the right side, middle part of wind stopping device have with close that the wind cavity is connected close the wind air inlet, there is cleaning door the front side, middle part of wind stopping device, and the bottom of wind stopping device has and closes the foreign material passing away that the wind cavity is connected; Be installed with blower motor and cleaning fan on the right-hand frame of wind stopping device, the power output shaft of blower motor is connected with the blade rotor of cleaning fan, be installed with dust exhaustor on the right-hand frame of cleaning fan, the air inlet of cleaning fan is by connecting airduct and closing the wind gas outlet and be connected, and the air outlet of cleaning fan is connected with the air inlet of dust exhaustor by dust flue; The aspiration head is fixedly mounted on the frame of kernel guiding gutter top, and the lower end air inlet of aspiration head is the aspiration mouth, the upper end air outlet of aspiration head by the aspiration pipe with close the wind air inlet and be connected; The lower end outlet of foreign material passing away is for cleaning the shell outlet, in the middle part inner chamber of foreign material passing away the pericarp material roller is installed, the pericarp material roller comprises material roller axle and material roller baffle plate, the material roller baffle plate is fixedly mounted on the material roller axle and can makes foreign material passing away top keep sealing, the outer end of material roller axle is installed with driven sprocket, be installed with the material roller motor on the right-hand frame of material roller axle, on the power output shaft of material roller motor drive sprocket is installed, drive sprocket is connected with driven sprocket by driving-chain and can drives the material roller axle and rotates.
Above-mentioned hatching spine outer casing underpart can gapped adjusting device, and slack adjuster can comprise gap adjustment handwheel, gap adjustment bar, regulate casing, horizontal regulating shaft, universal shaft coupling device, gap adjustment worm screw, ball-screw nut, gap adjustment worm gear and gap adjustment leading screw; Shaft bearing is a sliding bearing, the power output shaft of interior mill speed changer and the upper end of interior mill rotating shaft link together by the connecting shaft cover, the power output shaft lower end of mill speed changer in the upper end of connecting shaft cover is fixedly mounted on, there is internal spline the inside of connecting shaft cover, the external splines that matches with internal spline is arranged at the top of interior mill rotating shaft, and interior mill rotating shaft is sleeved on connecting shaft cover inside by external splines and can moves up and down; The gap adjustment handwheel is installed on the frame, and the inner upper end with the gap adjustment bar of the wheel shaft of gap adjustment handwheel links together by shaft joint and can drive the gap adjustment bar and rotates; Regulating casing is fixedly mounted on the frame of hatching spine outer casing underpart, horizontal regulating shaft is installed in by bearing and regulates in the casing, the front end of horizontal regulating shaft stretches out adjusting casing header board outside and is connected by the lower end of universal shaft coupling device with the gap adjustment bar, the rear portion of horizontal regulating shaft is installed with the gap adjustment worm screw, regulate box house ball-screw nut is installed, the bottom of ball-screw nut is installed in to regulate on the box bottom and also can freely rotates, the upper outside of ball-screw nut is installed with the gap adjustment worm gear that is meshed with the gap adjustment worm screw, the inside of ball-screw nut is equipped with vertical gap adjustment leading screw, and the lower end of the upper end of gap adjustment leading screw and interior mill rotating shaft is fixedly installed togather and can drives the rotating shaft of interior mill and moves up and down.
The outer mill of above-mentioned broken shell can be fixedly mounted in the hatching spine shell by locking device, and locking device can comprise free bearing, U-shaped handle, handle hinge, block installation shaft, spring block, latch hook, compression spring and stop nut; Free bearing is fixed on the upper outside of hatching spine shell, the upper end of U-shaped handle is hinged on the free bearing by the handle hinge, between two side plates on U-shaped handle top the block installation shaft is installed, the spring block that can rotate is installed on the block installation shaft, there is hook lock the inside of spring block; The upper end of latch hook is for pressing down the grab of the outer mill of broken shell, and the middle part of latch hook is sleeved in the hook lock and can moves up and down, and the middle part of latch hook and bottom are straight-bar and are set with the compression spring that there is screw thread the lower end of latch hook and is installed with stop nut; The upper end of compression spring holds out against on the lower surface of spring block, and the lower end of compression spring holds out against on the upper surface of stop nut.
Core grinding platform, interior mill sleeve and flexible mill cover in mill can comprise in the above-mentioned broken shell, grind in the rotating shaft in interior core grinding platform is fixedly mounted on, mill sleeve in interior core grinding platform outer cover is equipped with, on the bottom of core grinding platform, contractile flexible mill was sleeved on the interior mill sleeve outside and can removes in the bottom of interior mill sleeve was fixedly mounted on by hold-down screw.
On the above-mentioned connection airduct air port adjusting device can be installed, the air port adjusting device can comprise deep bead, aerofoil pull bar and air port regulating handle; Deep bead is installed near on the connection airduct that closes place, wind gas outlet, the inner of deep bead stretches in the tube chamber that connects airduct and the connection airduct is partially or completely blocked, the air port regulating handle is installed in the front portion of frame, and the air port regulating handle is connected with the outer end of deep bead by the aerofoil pull bar and deep bead is outwards moved.
The utility model reasonable and compact in structure, easy to use, it grinds inner rotation by mill in the broken shell and nut is rubbed is made the shell fragmentation outside broken shell, by screening plant big shell is separated with kernel, by the aspiration cleaning plant the less shell in the kernel is separated, have and be suitable for processing multiple nut, production efficiency height, clean effective, kernel percentage of damage and loss late is low, the characteristics of good reliability.
Description of drawings
Accompanying drawing 1 is the main TV structure schematic diagram of the utility model most preferred embodiment.
Accompanying drawing 2 is the left TV structure schematic diagram of accompanying drawing 1.
Accompanying drawing 3 is the main TV structure schematic diagram of abrading type hulling machine.
Accompanying drawing 5 is the local structure for amplifying schematic diagram at B place in the accompanying drawing 3.
Coding in the accompanying drawing is respectively: 1 is frame, and 2 is charging aperture, and 3 is big shell outlet, 4 is the kernel guiding gutter, and 5 is the aspiration mouth, and 6 for cleaning the shell outlet, 7 is the hatching spine shell, and 8 is the hatching spine top board, and 9 is interior mill motor, 10 is interior mill speed changer, and 11 grind outward for broken shell, and 12 is interior mill rotating shaft, 13 is shaft bearing, and 14 is grinding chamber, and 15 is shaker basket, 16 is screen cloth, and 17 is vibrating motor, and 18 is damper, 19 are the damping installing rack, and 20 is air pump, and 21 are the disintegrating slag outlet, 22 is wind stopping device, and 23 is blower motor, and 24 is cleaning fan, 25 is dust exhaustor, and 26 for connecting airduct, and 27 is dust flue, 28 is the aspiration head, 29 is the aspiration pipe, and 30 is the material roller motor, and 31 for closing the wind gas outlet, 32 for closing the wind air inlet, 33 is cleaning door, and 34 is the foreign material passing away, and 35 is the material roller axle, 36 is the air port regulating handle, 37 is the gap adjustment handwheel, and 38 is the gap adjustment bar, and 39 for regulating casing, 40 is horizontal regulating shaft, 41 is universal shaft coupling device, and 42 is the gap adjustment worm screw, and 43 is ball-screw nut, 44 is the gap adjustment worm gear, 45 is the gap adjustment leading screw, and 46 is the connecting shaft cover, and 47 is external splines, 48 is free bearing, 49 is the U-shaped handle, and 50 is the handle hinge, and 51 is the block installation shaft, 52 is spring block, 53 is latch hook, and 54 are the compression spring, and 55 is stop nut, 56 is grab, 57 is interior core grinding platform, and 58 is interior mill sleeve, and 59 is flexible mill cover, 60 is deep bead, and 61 is the aerofoil pull bar.
The specific embodiment
The utility model is not subjected to the restriction of following embodiment, can determine concrete embodiment according to the technical solution of the utility model and actual conditions.
Below in conjunction with most preferred embodiment and accompanying drawing the utility model is further described:
Shown in accompanying drawing 1,2, this nut broken shell cleaner comprises frame 1, abrading type hulling machine, screening plant and aspiration cleaning plant; The top of frame 1 is installed with the abrading type hulling machine that can make the fragmentation of nut shell, charging aperture 2 is arranged at the top of abrading type hulling machine, discharging opening is arranged at the bottom of abrading type hulling machine, on the frame 1 of discharging opening below screening plant is installed, big shell outlet 3 and kernel guiding gutter 4 are arranged on the screening plant, and the outer end of kernel guiding gutter 4 is the kernel outlet; The aspiration cleaning plant that has aspiration mouth 5 and clean shell outlet 6 is arranged on the frame 1 in abrading type hulling machine the place ahead, aspiration mouth 5 is arranged in the top of kernel guiding gutter 4 and can adsorbs the shell that kernel mixes, and cleans the lower end that shell outlet 6 is positioned at the aspiration cleaning plant.Can process a plurality of kinds and the different nut of appearance and size by the abrading type hulling machine, have applicability preferably, can reduce the kernel percentage of damage simultaneously; Can under the lower situation of loss late, kernel be separated with shell by screening plant with the aspiration cleaning plant, and clean comparatively ideal of effect.
Can according to actual needs above-mentioned nut broken shell cleaner be made further optimization and/or improvements:
Shown in accompanying drawing 3,4, the abrading type hulling machine comprises that hatching spine shell 7, hatching spine top board 8, interior mill motor 9, interior mill speed changer 10, broken shell grind 11 outward, mill in interior mill rotating shaft 12 and the broken shell; Hatching spine shell 7 is fixed on frame 1 top, the upper end of hatching spine shell 7 is equipped with the hatching spine top board 8 of band charging aperture 2, interior mill motor 9 and interior mill speed changer 10 are fixedly mounted on the hatching spine top board 8, discharging opening is arranged at the bottom of hatching spine shell 7, and the internal fixation of hatching spine shell 7 is equipped with the outer mill 11 of broken shell that inner chamber has big up and small down frustum; There is the interior mill rotating shaft 12 of setting at the inner chamber middle part of the outer mill 11 of broken shell, there is the rotating shaft through hole at the middle part of hatching spine top board 8, the upper end of interior mill rotating shaft 12 extends hatching spine top board 8 tops by the rotating shaft through hole, interior mill rotating shaft 12 middle parts are installed with mill in the broken shell, and the bottom of interior mill rotating shaft 12 is installed on the frame 1 by shaft bearing 13; Grinding the inner chamber that is positioned at the outer mill 11 of broken shell in the broken shell also can freely rotate, form the grinding chamber 14 of big up and small down awl tubular in the broken shell between the inwall of the outer mill 11 of the lateral surface of mill and broken shell, the upper end of grinding chamber 14 is connected with the outlet of charging aperture 2, and the lower end of grinding chamber 14 is connected with the import of discharging opening; Be installed with driving pulley on the power output shaft of interior mill motor 9, be installed with driven pulley on the power input shaft of interior mill speed changer 10, driven pulley links together by driving-belt and driving pulley and can rotate thereupon, and the power output shaft of interior mill speed changer 10 is connected with the upper end of interior mill rotating shaft 12 and can drives to grind in the broken shell by interior mill rotating shaft 12 and rotates.Interior mill motor 9 drives by interior mill speed changer 10 and grinds in the broken shells around interior mill rotating shaft 12 rotations, the outer mill of lateral surface that grinds in the broken shell and fixed broken shell 11 inwalls produce relative motion and the nut in the grinding chamber 14 are rubbed, mill produces downward pressure because of deadweight to the nut in the grinding chamber 14 in the broken shell simultaneously, owing to be to be used for making the broken realization of nut shell to shell, have productivity ratio height, the kernel percentage of damage is low, walnut hulling rate is high characteristics by softer rubbing and roll.
Shown in accompanying drawing 1,2, screening plant involving vibrations screen frame (unit) 15, screen cloth 16, vibrating motor 17, damper 18, damping installing rack 19, air pump 20 and elastic ball; The low right high shaker basket 15 in a left side is installed on the frame 1 of abrading type hulling machine below, the upper end of shaker basket 15 is fixedly mounted on the frame 1, the screen cloth 16 that can take off is installed in the middle part inner chamber of shaker basket 15, be separately installed with the vibrating motor 17 that shaker basket 15 front and back are rocked on the frame 1 of shaker basket 15 front sides and rear side, the bottom of shaker basket 15 has damper 18 respectively for four jiaos, and damper 18 is fixedly mounted on the frame 1 by the damping installing rack 19 of bottom; Big shell outlet 3 is arranged on the frame 1 of screen cloth 16 right-hand members, the inlet of big shell outlet 3 is connected with screen cloth 16 upper end right parts, on the frame 1 in screen cloth 16 the place aheads kernel guiding gutter 4 is arranged, the inlet of kernel guiding gutter 4 is connected with screen cloth 16 upper-end front, disintegrating slag outlet 21 is arranged on the frame 1 of shaker basket 15 left ends, disintegrating slag outlet 21 inlet be connected with shaker basket 15 intracavity bottom left ends; Be installed with air pump 20 on the frame of damping installing rack 19 belows, the inner chamber of air pump 20 is the intracavity inter-connection by tracheae and damper 18 respectively; The flexible ball in bottom of screen cloth 16 and shaker basket 15 junctions.Screen cloth 16 can take off from shaker basket 15, is convenient to select the screen cloth that the different size sieve aperture is installed for use at different types of nut appearance and size.Four dampers 18 play the elastic buffer effect, can effectively reduce the noise that shaker basket 15 vibrations are produced.Air pump 20 has the energy storage effect, can make damper 18 keep enough air pressure operate as normal, and the gas pressure in the air pump 20 need remain in the scope of setting pressure, will in time inflate when not enough.Elastic ball can make screen cloth 16 rise and fall along with the vibration of screen cloth 16 in work to beat, thereby further improves the separating effect of nut shell and kernel.Vibrator is preferably installed in the bottom of kernel guiding gutter 4, so that make the material in the kernel guiding gutter 4 slowly be advanced through kernel outlet discharge.
Shown in accompanying drawing 1,2, the aspiration cleaning plant comprises wind stopping device 22, blower motor 23, cleaning fan 24, dust exhaustor 25, connects airduct 26, dust flue 27, aspiration head 28, aspiration pipe 29, pericarp material roller and material roller motor 30; Wind stopping device 22 is fixedly mounted on the frame 1 between abrading type hulling machine and the screening plant, the wind cavity is closed in the inside of wind stopping device 22, the upper right of wind stopping device 22 have with close that the wind cavity is connected close wind gas outlet 31, the right side, middle part of wind stopping device 22 have with close that the wind cavity is connected close wind air inlet 32, there is cleaning door 33 front side, middle part of wind stopping device 22, and the bottom of wind stopping device 22 has and closes the foreign material passing away 34 that the wind cavity is connected; Be installed with blower motor 23 and cleaning fan 24 on the right-hand frame 1 of wind stopping device 22, the power output shaft of blower motor 23 is connected with the blade rotor of cleaning fan 24, be installed with dust exhaustor 25 on the right-hand frame 1 of cleaning fan 24, the air inlet of cleaning fan 24 is by connecting airduct 26 and closing wind gas outlet 31 and be connected, and the air outlet of cleaning fan 24 is connected by the air inlet of dust flue 27 with dust exhaustor 25; Aspiration head 28 is fixedly mounted on the frame 1 of kernel guiding gutter 4 tops, and the lower end air inlet of aspiration head 28 is an aspiration mouth 5, the upper end air outlet of aspiration head 28 by aspiration pipe 29 with close wind air inlet 32 and be connected; The lower end outlet of foreign material passing away 34 is for cleaning shell outlet 6, in the middle part inner chamber of foreign material passing away 34 the pericarp material roller is installed, the pericarp material roller comprises material roller axle 35 and material roller baffle plate, the material roller baffle plate is fixedly mounted on the material roller axle 35 and can makes foreign material passing away 34 tops keep sealing, the outer end of material roller axle 35 is installed with driven sprocket, be installed with material roller motor 30 on the right-hand frame 1 of material roller axle 35, on the power output shaft of material roller motor 30 drive sprocket is installed, drive sprocket is connected with driven sprocket by driving-chain and can drives material roller axle 35 and rotates.Because kernel has different proportion with shell, the tiny shell that cleaning fan 24 is lighter with proportion sucks closing in the wind cavity of wind stopping device 22 by aspiration head 28 gentle suction pipes 29, and the bigger kernel of proportion is still stayed in the kernel guiding gutter 4.And the rotation that the pericarp material roller does not stop, can prevent that pericarp from piling up in closing the wind cavity, the material roller baffle plate is preferably six and uniform being fixedly mounted on the material roller axle 35, the tiny shell that closes in the wind cavity is discharged from cleaning shell outlet 6 by foreign material passing away 34, can stop air to enter by foreign material passing away 34 and close in the wind cavity again from cleaning shell outlet 6.Blower motor 23 is preferably variable-frequency motor, so that adjust the air quantity of cleaning fan 24.
Shown in accompanying drawing 2,3,4, the gapped adjusting device in hatching spine shell 7 bottoms, slack adjuster comprise gap adjustment handwheel 37, gap adjustment bar 38, regulate casing 39, horizontal regulating shaft 40, universal shaft coupling device 41, gap adjustment worm screw 42, ball-screw nut 43, gap adjustment worm gear 44 and gap adjustment leading screw 45; Shaft bearing 13 is a sliding bearing, the power output shaft of interior mill speed changer 10 and the upper end of interior mill rotating shaft 12 link together by connecting shaft cover 46, the power output shaft lower end of mill speed changer 10 in the upper end of connecting shaft cover 46 is fixedly mounted on, there is internal spline the inside of connecting shaft cover 46, the external splines 47 that matches with internal spline is arranged at the top of interior mill rotating shaft 12, and interior mill rotating shaft 12 is sleeved on connecting shaft cover 46 inside by external splines 47 and can moves up and down; Gap adjustment handwheel 37 is installed on the frame 1, and the inner upper end with gap adjustment bar 38 of the wheel shaft of gap adjustment handwheel 37 links together by shaft joint and can drive gap adjustment bar 38 and rotates; Regulating casing 39 is fixedly mounted on the frame 1 of hatching spine shell 7 bottoms, horizontal regulating shaft 40 is installed in by bearing and regulates in the casing 39, the front end of horizontal regulating shaft 40 stretches out adjusting casing 39 header boards outside and is connected by the lower end of universal shaft coupling device 41 with gap adjustment bar 38, the rear portion of horizontal regulating shaft 40 is installed with gap adjustment worm screw 42, regulate casing 39 inside ball-screw nut 43 is installed, the bottom of ball-screw nut 43 is installed in to regulate on casing 39 base plates and also can freely rotates, the upper outside of ball-screw nut 43 is installed with the gap adjustment worm gear 44 that is meshed with gap adjustment worm screw 42, the inside of ball-screw nut 43 is equipped with vertical gap adjustment leading screw 45, and the lower end of the upper end of gap adjustment leading screw 45 and interior mill rotating shaft 12 is fixedly installed togather and can drives the rotating shaft 12 of interior mill and moves up and down.For same kind but the nut that varies in size, perhaps according to the size and the kernel percentage of damage of nut, the height of walnut hulling rate not, can drive gap adjustment bar 38 by rotary gap adjusting handle 37 rotates, successively by horizontal regulating shaft 40, gap adjustment worm screw 42, gap adjustment worm gear 44 drives ball-screw nut 43 and rotates, make gap adjustment leading screw 45 rise or descend together with interior mill rotating shaft 12, the final interior mill of broken shell that drives rises or descends, regulate the size of grinding chamber 14, make the nut broken shell after broken benevolence too much, problems such as the broken shell effect is undesirable significantly improve.
As shown in Figure 5, broken shell is ground 11 outward and is fixedly mounted in the hatching spine shell 7 by locking device, and locking device comprises free bearing 48, U-shaped handle 49, handle hinge 50, block installation shaft 51, spring block 52, latch hook 53, compression spring 54 and stop nut 55; Free bearing 48 is fixed on the upper outside of hatching spine shell 7, the upper end of U-shaped handle 49 is hinged on the free bearing 48 by handle hinge 50, between two side plates on U-shaped handle 49 tops block installation shaft 51 is installed, the spring block 52 that can rotate is installed on the block installation shaft 51, and there is hook lock the inside of spring block 52; The upper end of latch hook 53 is for pressing down the grab 56 of the outer mill 11 of broken shell, the middle part of latch hook 53 is sleeved in the hook lock and can moves up and down, the middle part of latch hook 53 and bottom are straight-bar and are set with compression spring 54 that there is screw thread the lower end of latch hook 53 and is installed with stop nut 55; The upper end of compression spring 54 holds out against on the lower surface of spring block 52, and the lower end of compression spring 54 holds out against on the upper surface of stop nut 55.After unclamping locking device,, can process the nut of variety classes and different size by the outer mill 11 of mill and broken shell in the broken shell of changing different size size and unlike material.
As shown in Figure 4, core grinding platform 57, interior mill sleeve 58 and flexible mill cover 59 in mill comprises in the broken shell, grind in the rotating shaft 12 in interior core grinding platform 57 is fixedly mounted on, mill sleeve 58 in interior core grinding platform 57 outer cover are equipped with, in the bottom of mill sleeve 58 be fixedly mounted on by hold-down screw on the bottom of core grinding platform 57, mill sleeve 58 outsides and can removing in contractile flexible mill cover 59 is sleeved on.Interior mill sleeve 58 can enclose shape by the highway tread pattern steel plate and form, and the decorative pattern face is towards grinding chamber 14.Flexible mill cover 59 can be made by the stronger material of retractilities such as asbestos, is fixed together by tensile force and interior mill sleeve 58.When needs processing pyrene, flexible mill cover 59 on the outer cover of interior mill sleeve 58; When needs are processed big nut, can remove flexible mill cover 59.In addition, be enclosed within interior mill sleeve 58 outsides, can process different types of nut, thereby realize a tractor serves several purposes by the flexibility mill cover 59 of selecting unlike material for use.
As shown in Figure 1, on the connection airduct 26 the air port adjusting device is installed, the air port adjusting device comprises deep bead 60, aerofoil pull bar 61 and air port regulating handle 36; Deep bead 60 is installed near closing on the connection airduct 26 at 31 places, wind gas outlet, the inner of deep bead 60 stretches in the tube chamber that connects airduct 26 and connection airduct 26 is partially or completely blocked, air port regulating handle 36 is installed in the front portion of frame 1, and air port regulating handle 36 is connected with the outer end of deep bead 60 by aerofoil pull bar 61 and deep bead 60 is outwards moved.Regulate deep bead 60 by air port regulating handle 36, thereby regulate the air quantity size, reach the purpose of broken shell performance indications such as regulation and control kernel loss late and percentage of impurity with the air outlet size that changes wind stopping device.When the loss of the kernel in the pericarp is bigger, can regulates deep bead 60 by air port regulating handle 36 and regulate air quantity, thereby obtain the desirable effect of cleaning with the openings of sizes between the tube chamber that is connected airduct.
Above technical characterictic has constituted most preferred embodiment of the present utility model, and it has stronger adaptability and best implementation result, can increase and decrease non-essential technical characterictic according to actual needs, satisfies the demand of different situations.
The course of work of the utility model most preferred embodiment is: at first, send into nut to be processed in the grinding chamber 14 of abrading type hulling machine from charging aperture 2, in mill motor 9 drive by interior mill speed changer 10 that mill rotates in the mill 11 in the broken shells broken shell outside, nut to be processed grinds in broken shell rubs and rolls that the shell quilt is crowded under the effect breaks; Secondly, broken shell and kernel mix by discharging opening to be fallen on the screen cloth 16, shaker basket 15 porpoise under the effect of vibrating motor 17, make big shell separate with kernel, big shell is discharged by big shell outlet 3, the broken foam of more tiny shell and kernel is discharged by disintegrating slag outlet 21, and the less shell of kernel and part enters in the kernel guiding gutter 4; Then, kernel in the kernel guiding gutter 4 separates under the effect of the aspiration head 28 of aspiration cleaning plant with less shell, wherein the tiny shell that proportion is lighter enters the closing in wind cavity of wind stopping device 22 by the suction that aspiration head 28 produces by aspiration pipe 29 because of cleaning fan 24, and the bigger kernel of proportion is still stayed in the kernel guiding gutter 4; At last, kernel enters in the packaging bag by the kernel outlet of kernel guiding gutter 4 outer ends, dust in the wind stopping device 22 and the small broken foam of residue enter dust exhaustor 25 by dust flue 27 and discharge, and the less shell that closes in the wind cavity of wind stopping device 22 is discharged from cleaning shell outlet 6 by foreign material passing away 34 under the effect of pericarp material roller.
Claims (10)
1. a nut broken shell cleaner is characterized in that comprising frame, abrading type hulling machine, screening plant and aspiration cleaning plant; The top of frame is installed with the abrading type hulling machine that can make the fragmentation of nut shell, charging aperture is arranged at the top of abrading type hulling machine, discharging opening is arranged at the bottom of abrading type hulling machine, on the frame of discharging opening below screening plant is installed, big shell outlet and kernel guiding gutter are arranged on the screening plant, and the outer end of kernel guiding gutter is the kernel outlet; The aspiration cleaning plant that has the aspiration mouth and clean the shell outlet is arranged on the frame in abrading type hulling machine the place ahead, and the aspiration mouth is arranged in the top of kernel guiding gutter and can adsorbs the shell that kernel mixes, and cleans the lower end that the shell outlet is positioned at the aspiration cleaning plant.
2. nut broken shell cleaner according to claim 1 is characterized in that the abrading type hulling machine comprises that hatching spine shell, hatching spine top board, interior mill motor, interior mill speed changer, broken shell are ground outward, mill in interior mill rotating shaft and the broken shell; The hatching spine shell is fixed on upper rack, the upper end of hatching spine shell is equipped with the hatching spine top board of band charging aperture, interior mill motor and interior mill speed changer are fixedly mounted on the hatching spine top board, discharging opening is arranged at the bottom of hatching spine shell, and the internal fixation of hatching spine shell is equipped with inner chamber has the broken shell of big up and small down frustum to grind outward; There is the interior mill rotating shaft of setting at the inner chamber middle part of the outer mill of broken shell, there is the rotating shaft through hole at the middle part of hatching spine top board, the upper end of interior mill rotating shaft extends hatching spine top board top by the rotating shaft through hole, and interior mill rotating shaft middle part is installed with in the broken shell grinds, and the bottom of interior mill rotating shaft is installed on the frame by shaft bearing; Grinding the inner chamber that is positioned at the outer mill of broken shell in the broken shell also can freely rotate, form the grinding chamber of big up and small down awl tubular in the broken shell between the inwall of the outer mill of the lateral surface of mill and broken shell, the upper end of grinding chamber is connected with the outlet of charging aperture, and the lower end of grinding chamber is connected with the import of discharging opening; Be installed with driving pulley on the power output shaft of interior mill motor, be installed with driven pulley on the power input shaft of interior mill speed changer, driven pulley links together by driving-belt and driving pulley and can rotate thereupon, and the power output shaft of interior mill speed changer is connected with the upper end of interior mill rotating shaft and can drives to grind in the broken shell by interior mill rotating shaft and rotates.
3. nut broken shell cleaner according to claim 1 and 2 is characterized in that screening plant involving vibrations screen frame (unit), screen cloth, vibrating motor, damper, damping installing rack, air pump and elastic ball; The low right high shaker basket in a left side is installed on the frame of abrading type hulling machine below, the upper end of shaker basket is fixedly mounted on the frame, in the middle part inner chamber of shaker basket the screen cloth that can take off is installed, be separately installed with on the frame of shaker basket front side and rear side and can make the vibrating motor that rocks before and after the shaker basket, the bottom of shaker basket has damper respectively for four jiaos, and damper is fixedly mounted on the frame by the damping installing rack of bottom; Big shell outlet is arranged on the frame of screen cloth right-hand member, the inlet of big shell outlet is connected with screen cloth upper end right part, the kernel guiding gutter is arranged on the frame in screen cloth the place ahead, the inlet of kernel guiding gutter is connected with the screen cloth upper-end front, disintegrating slag outlet is arranged on the frame of shaker basket left end, the disintegrating slag outlet inlet be connected with shaker basket intracavity bottom left end; Be installed with air pump on the frame of damping installing rack below, the inner chamber of air pump is the intracavity inter-connection by tracheae and damper respectively; The flexible ball in the bottom of screen cloth and shaker basket junction.
4. nut broken shell cleaner according to claim 1 and 2 is characterized in that the aspiration cleaning plant comprises wind stopping device, blower motor, cleaning fan, dust exhaustor, connection airduct, dust flue, aspiration head, aspiration pipe, pericarp material roller and material roller motor; Wind stopping device is fixedly mounted on the frame between abrading type hulling machine and the screening plant, the wind cavity is closed in the inside of wind stopping device, the upper right of wind stopping device have with close that the wind cavity is connected close the wind gas outlet, the right side, middle part of wind stopping device have with close that the wind cavity is connected close the wind air inlet, there is cleaning door the front side, middle part of wind stopping device, and the bottom of wind stopping device has and closes the foreign material passing away that the wind cavity is connected; Be installed with blower motor and cleaning fan on the right-hand frame of wind stopping device, the power output shaft of blower motor is connected with the blade rotor of cleaning fan, be installed with dust exhaustor on the right-hand frame of cleaning fan, the air inlet of cleaning fan is by connecting airduct and closing the wind gas outlet and be connected, and the air outlet of cleaning fan is connected with the air inlet of dust exhaustor by dust flue; The aspiration head is fixedly mounted on the frame of kernel guiding gutter top, and the lower end air inlet of aspiration head is the aspiration mouth, the upper end air outlet of aspiration head by the aspiration pipe with close the wind air inlet and be connected; The lower end outlet of foreign material passing away is for cleaning the shell outlet, in the middle part inner chamber of foreign material passing away the pericarp material roller is installed, the pericarp material roller comprises material roller axle and material roller baffle plate, the material roller baffle plate is fixedly mounted on the material roller axle and can makes foreign material passing away top keep sealing, the outer end of material roller axle is installed with driven sprocket, be installed with the material roller motor on the right-hand frame of material roller axle, on the power output shaft of material roller motor drive sprocket is installed, drive sprocket is connected with driven sprocket by driving-chain and can drives the material roller axle and rotates.
5. nut broken shell cleaner according to claim 3 is characterized in that the aspiration cleaning plant comprises wind stopping device, blower motor, cleaning fan, dust exhaustor, connection airduct, dust flue, aspiration head, aspiration pipe, pericarp material roller and material roller motor; Wind stopping device is fixedly mounted on the frame between abrading type hulling machine and the screening plant, the wind cavity is closed in the inside of wind stopping device, the upper right of wind stopping device have with close that the wind cavity is connected close the wind gas outlet, the right side, middle part of wind stopping device have with close that the wind cavity is connected close the wind air inlet, there is cleaning door the front side, middle part of wind stopping device, and the bottom of wind stopping device has and closes the foreign material passing away that the wind cavity is connected; Be installed with blower motor and cleaning fan on the right-hand frame of wind stopping device, the power output shaft of blower motor is connected with the blade rotor of cleaning fan, be installed with dust exhaustor on the right-hand frame of cleaning fan, the air inlet of cleaning fan is by connecting airduct and closing the wind gas outlet and be connected, and the air outlet of cleaning fan is connected with the air inlet of dust exhaustor by dust flue; The aspiration head is fixedly mounted on the frame of kernel guiding gutter top, and the lower end air inlet of aspiration head is the aspiration mouth, the upper end air outlet of aspiration head by the aspiration pipe with close the wind air inlet and be connected; The lower end outlet of foreign material passing away is for cleaning the shell outlet, in the middle part inner chamber of foreign material passing away the pericarp material roller is installed, the pericarp material roller comprises material roller axle and material roller baffle plate, the material roller baffle plate is fixedly mounted on the material roller axle and can makes foreign material passing away top keep sealing, the outer end of material roller axle is installed with driven sprocket, be installed with the material roller motor on the right-hand frame of material roller axle, on the power output shaft of material roller motor drive sprocket is installed, drive sprocket is connected with driven sprocket by driving-chain and can drives the material roller axle and rotates.
6. nut broken shell cleaner according to claim 4, it is characterized in that the gapped adjusting device of hatching spine outer casing underpart, slack adjuster comprises gap adjustment handwheel, gap adjustment bar, regulates casing, horizontal regulating shaft, universal shaft coupling device, gap adjustment worm screw, ball-screw nut, gap adjustment worm gear and gap adjustment leading screw; Shaft bearing is a sliding bearing, the power output shaft of interior mill speed changer and the upper end of interior mill rotating shaft link together by the connecting shaft cover, the power output shaft lower end of mill speed changer in the upper end of connecting shaft cover is fixedly mounted on, there is internal spline the inside of connecting shaft cover, the external splines that matches with internal spline is arranged at the top of interior mill rotating shaft, and interior mill rotating shaft is sleeved on connecting shaft cover inside by external splines and can moves up and down; The gap adjustment handwheel is installed on the frame, and the inner upper end with the gap adjustment bar of the wheel shaft of gap adjustment handwheel links together by shaft joint and can drive the gap adjustment bar and rotates; Regulating casing is fixedly mounted on the frame of hatching spine outer casing underpart, horizontal regulating shaft is installed in by bearing and regulates in the casing, the front end of horizontal regulating shaft stretches out adjusting casing header board outside and is connected by the lower end of universal shaft coupling device with the gap adjustment bar, the rear portion of horizontal regulating shaft is installed with the gap adjustment worm screw, regulate box house ball-screw nut is installed, the bottom of ball-screw nut is installed in to regulate on the box bottom and also can freely rotates, the upper outside of ball-screw nut is installed with the gap adjustment worm gear that is meshed with the gap adjustment worm screw, the inside of ball-screw nut is equipped with vertical gap adjustment leading screw, and the lower end of the upper end of gap adjustment leading screw and interior mill rotating shaft is fixedly installed togather and can drives the rotating shaft of interior mill and moves up and down.
7. nut broken shell cleaner according to claim 5, it is characterized in that the gapped adjusting device of hatching spine outer casing underpart, slack adjuster comprises gap adjustment handwheel, gap adjustment bar, regulates casing, horizontal regulating shaft, universal shaft coupling device, gap adjustment worm screw, ball-screw nut, gap adjustment worm gear and gap adjustment leading screw; Shaft bearing is a sliding bearing, the power output shaft of interior mill speed changer and the upper end of interior mill rotating shaft link together by the connecting shaft cover, the power output shaft lower end of mill speed changer in the upper end of connecting shaft cover is fixedly mounted on, there is internal spline the inside of connecting shaft cover, the external splines that matches with internal spline is arranged at the top of interior mill rotating shaft, and interior mill rotating shaft is sleeved on connecting shaft cover inside by external splines and can moves up and down; The gap adjustment handwheel is installed on the frame, and the inner upper end with the gap adjustment bar of the wheel shaft of gap adjustment handwheel links together by shaft joint and can drive the gap adjustment bar and rotates; Regulating casing is fixedly mounted on the frame of hatching spine outer casing underpart, horizontal regulating shaft is installed in by bearing and regulates in the casing, the front end of horizontal regulating shaft stretches out adjusting casing header board outside and is connected by the lower end of universal shaft coupling device with the gap adjustment bar, the rear portion of horizontal regulating shaft is installed with the gap adjustment worm screw, regulate box house ball-screw nut is installed, the bottom of ball-screw nut is installed in to regulate on the box bottom and also can freely rotates, the upper outside of ball-screw nut is installed with the gap adjustment worm gear that is meshed with the gap adjustment worm screw, the inside of ball-screw nut is equipped with vertical gap adjustment leading screw, and the lower end of the upper end of gap adjustment leading screw and interior mill rotating shaft is fixedly installed togather and can drives the rotating shaft of interior mill and moves up and down.
8. nut broken shell cleaner according to claim 7, it is characterized in that the outer mill of broken shell is fixedly mounted in the hatching spine shell by locking device, locking device comprises free bearing, U-shaped handle, handle hinge, block installation shaft, spring block, latch hook, compression spring and stop nut; Free bearing is fixed on the upper outside of hatching spine shell, the upper end of U-shaped handle is hinged on the free bearing by the handle hinge, between two side plates on U-shaped handle top the block installation shaft is installed, the spring block that can rotate is installed on the block installation shaft, there is hook lock the inside of spring block; The upper end of latch hook is for pressing down the grab of the outer mill of broken shell, and the middle part of latch hook is sleeved in the hook lock and can moves up and down, and the middle part of latch hook and bottom are straight-bar and are set with the compression spring that there is screw thread the lower end of latch hook and is installed with stop nut; The upper end of compression spring holds out against on the lower surface of spring block, and the lower end of compression spring holds out against on the upper surface of stop nut.
9. nut broken shell cleaner according to claim 8, it is characterized in that mill comprises interior core grinding platform, interior mill sleeve and flexible mill cover in the broken shell, grind in the rotating shaft in interior core grinding platform is fixedly mounted on, mill sleeve in interior core grinding platform outer cover is equipped with, on the bottom of core grinding platform, contractile flexible mill was sleeved on the interior mill sleeve outside and can removes in the bottom of interior mill sleeve was fixedly mounted on by hold-down screw.
10. nut broken shell cleaner according to claim 9 is characterized in that connecting the air port adjusting device is installed on the airduct, and the air port adjusting device comprises deep bead, aerofoil pull bar and air port regulating handle; Deep bead is installed near on the connection airduct that closes place, wind gas outlet, the inner of deep bead stretches in the tube chamber that connects airduct and the connection airduct is partially or completely blocked, the air port regulating handle is installed in the front portion of frame, and the air port regulating handle is connected with the outer end of deep bead by the aerofoil pull bar and deep bead is outwards moved.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020507783XU CN201813809U (en) | 2010-08-27 | 2010-08-27 | Nut cracking and cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020507783XU CN201813809U (en) | 2010-08-27 | 2010-08-27 | Nut cracking and cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201813809U true CN201813809U (en) | 2011-05-04 |
Family
ID=43911780
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201020507783XU Expired - Lifetime CN201813809U (en) | 2010-08-27 | 2010-08-27 | Nut cracking and cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201813809U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101946965A (en) * | 2010-08-27 | 2011-01-19 | 新疆机械研究院股份有限公司 | Nut shell breaking separator |
| WO2019174310A1 (en) * | 2018-03-16 | 2019-09-19 | 青岛理工大学 | High-efficiency automated production system for walnut shell-breaking, kernel-taking and shell-kernel separation |
| US20200138083A1 (en) * | 2018-03-16 | 2020-05-07 | Qingdao university of technology | Automated production system for efficient walnut shell-breaking, kernel-taking and shell-kernel separation |
| CN112753367A (en) * | 2020-10-19 | 2021-05-07 | 峡江县飞福科技有限公司 | Pneumatic cracking collection type swinging friction shelling type abacus collecting and collecting vehicle |
| CN113017103A (en) * | 2021-01-27 | 2021-06-25 | 中国农业科学院茶叶研究所 | Tea fruit shell breaking and pulp separating device |
-
2010
- 2010-08-27 CN CN201020507783XU patent/CN201813809U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101946965A (en) * | 2010-08-27 | 2011-01-19 | 新疆机械研究院股份有限公司 | Nut shell breaking separator |
| CN101946965B (en) * | 2010-08-27 | 2012-05-30 | 新疆机械研究院股份有限公司 | Nut shell breaking separator |
| WO2019174310A1 (en) * | 2018-03-16 | 2019-09-19 | 青岛理工大学 | High-efficiency automated production system for walnut shell-breaking, kernel-taking and shell-kernel separation |
| US20200138083A1 (en) * | 2018-03-16 | 2020-05-07 | Qingdao university of technology | Automated production system for efficient walnut shell-breaking, kernel-taking and shell-kernel separation |
| AU2018413431B2 (en) * | 2018-03-16 | 2021-10-14 | Qingdao university of technology | Efficient automatic production system for breaking shell of walnut to take kernel of walnut and separating shell from kernel |
| CN112753367A (en) * | 2020-10-19 | 2021-05-07 | 峡江县飞福科技有限公司 | Pneumatic cracking collection type swinging friction shelling type abacus collecting and collecting vehicle |
| CN113017103A (en) * | 2021-01-27 | 2021-06-25 | 中国农业科学院茶叶研究所 | Tea fruit shell breaking and pulp separating device |
| CN113017103B (en) * | 2021-01-27 | 2022-08-26 | 中国农业科学院茶叶研究所 | Tea fruit shell breaking and pulp separating device |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20110504 Effective date of abandoning: 20120530 |