CN201807359U - Reaction kettle capable of heating by adopting far infrared radiation - Google Patents
Reaction kettle capable of heating by adopting far infrared radiation Download PDFInfo
- Publication number
- CN201807359U CN201807359U CN2010205191695U CN201020519169U CN201807359U CN 201807359 U CN201807359 U CN 201807359U CN 2010205191695 U CN2010205191695 U CN 2010205191695U CN 201020519169 U CN201020519169 U CN 201020519169U CN 201807359 U CN201807359 U CN 201807359U
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- Prior art keywords
- kettle
- far infrared
- heater
- heating
- infrared radiation
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- Expired - Fee Related
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Abstract
The utility model relates to a reaction kettle capable of heating by adopting the far infrared radiation, which consists of a kettle shell, a kettle body and a heating device. The kettle shell is coaxially covered on the kettle body by a flange. The upper part of the cylindrical surface at the outer edge of the kettle body extends to the bottom of the kettle to coaxially form the heating device. The structure of the heating device is that the heating device is provided with a silicon carbide board of which the surface is coated with a far infrared coating, a resistor band, a high-temperature rubber plate, an insulating layer, a heater shell and a wiring electrode which are arranged sequentially from the outer cylindrical surface of the kettle body to the outside; the surface of the silicon carbide board is coated with the far infrared coating; the resistor band is arranged in the silicon carbide board; and the wiring electrode is connected with the resistor band. Compared with the conventional modes of adopting directly-heated oil direct-fire heating, electric induction heating and the like in the chemical industry, the reaction kettle can save energy by over 30 percent, is safe and reliable, has stable quality, is fireproof and explosionproof and can improve the current situation of high energy consumption and high pollution in the chemical industry.
Description
Technical field
The utility model belongs to chemical field, relates to reactor, especially a kind of reactor that adopts the far infrared radiation heating.
Background technology
Reactor is one of important utensil of chemical industry.Existing reactor generally all is equipped with heater, and adopts modes such as straight fire of directly-heated oil or electrical induction more, and the problem of existence is: 1, structure is comparatively complicated, and cost is higher; 2, noise is big, and it is slow to heat up, and power consumption is big; 3, potential safety hazard is big, and the life-span is short.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art part, the reactor that provides a kind of scientific structure design, the low employing far infrared radiation of power consumption to heat.
The purpose of this utility model is achieved in that
A kind of reactor that adopts the far infrared radiation heating, by still shell, kettle and heater constitute, the coaxial employing form of flanges lid of still shell is contained on the kettle, it is characterized in that: coaxial installation heater at the bottom of kettle outer rim cylinder top extends to still, the structure of heater is: heater is outwards installed the surface successively from the kettle external cylindrical surface and is scribbled the carborundum plate that selects infrared coating, resistive band, the super heated rubber plate, heat-insulation layer, heater housing and link electrode constitute, this carborundum plate is installed resistive band in the surface scribbles far ultrared paint and its, link electrode connects resistive band.
And described heater is packed on set last retainer ring of kettle external cylindrical surface and the following retainer ring.
And, on the kettle above the last retainer ring, also radially be fixed with a circle bucker.
Advantage of the present utility model and good effect are:
1, this reactor adopts the far infrared radiation heating, and it is big to have heating surface (area) (HS, thermal efficiency height, and programming rate is fast, and resistance to chemical corrosion is good, and the operation noiseless is pollution-free, long (can the reach 25000 hours) advantage of service life of equipment.
2, this reactor can be equipped with temperature control system, adopts the digital display adjusting apparatus, and double screen shows, adopts full zero-crossing power adjustment mode, uses advanced control algorithm, and kettle is heated evenly, and temperature control is more accurate, has reduced environmental pollution, has saved the maintenance of equipment expense.
Modes such as the straight fire of directly-heated oil that 3, this reactor and chemical industry are traditional, electrical induction are compared, can save energy more than 30%, and safe and reliable, and steady quality, fire-proof and explosion-proof, can improve the present situation of chemical industry highly energy-consuming, high pollution.
Description of drawings
Fig. 1 is a structural representation of the present utility model (partly cuing open).
The specific embodiment
Be described in detail embodiment of the present utility model below in conjunction with accompanying drawing; Need to prove that present embodiment is narrative, is not determinate, can not limit protection domain of the present utility model with this.
A kind of reactor that adopts the far infrared radiation heating, constitute by still shell 1, kettle 2 and heater, the coaxial employing form of flanges lid of still shell is contained on the kettle, coaxial installation heater at the bottom of kettle outer rim cylinder top extends to still, this heater is packed on set last retainer ring of kettle external cylindrical surface 4 and the following retainer ring 11, and the structure of heater is:
Heater is outwards installed carborundum plate 5, resistive band 6, super heated rubber plate 7, heat-insulation layer 8, heater housing 9 and wiring positive pole 10, wiring negative pole 12 formations that the surface scribbles far ultrared paint successively from the kettle external cylindrical surface, at the kettle external cylindrical surface carborundum plate that the surface scribbles far ultrared paint is installed, this carborundum plate is the chuck form, resistive band is installed in chuck, is formed the Far-infrared Heating layer; The super heated rubber plate plays insulating effect, for further increasing insulation effect, also can add the mica insulation layer between carborundum plate and super heated rubber plate; Heat-insulation layer adopts general electrical heat tracing material, installs the heater housing of steel at the heat-insulation layer outer closure; Wiring positive pole and wiring negative pole connect the two poles of the earth of resistive band respectively.
In order to prevent that outside rainwater from directly corroding, avoid infiltration, on the kettle above the last retainer ring, also radially be fixed with a circle bucker 3.
This reactor adopts the far infrared radiation heating, promptly selects emissivity height, mechanical strength good, reaches the carborundum heating of GB4654-84 standard, and the surface scribbles far ultrared paint.Can be divided into three sections heating of upper, middle and lower according to actual needs.
Operation principle of the present utility model is:
The heating of employing far infrared radiation, promptly produce heat energy by resistance, (carborundum possesses the thermal conductivity factor height to utilize " carborundum " to make heat carrier, insulating properties is strong, the mechanical strength height, be difficult for aging, can produce higher far-infrared spectrum), spray one deck far ultrared paint again at silicon carbide, the thick coating of far ultrared paint, thermal resistance is big, the reflectivity height, can absorb a large amount of radiant heat energies, convert the radiant heat energy that absorbs to far infrared heat energy with in the form of electromagnetic wave radioreaction still, by the heating object in the reactor is absorbed, and be difficult for being absorbed, thereby heat energy is stayed in the reactor by moisture; In diabatic process, this dope layer not only converts the radiant heat energy that absorbs to the far infrared heat energy transmission, himself becomes the far infrared radiation thermal source, and because of the raising of its surface temperature, cause thermograde to increase, make the thermal energy conduction strength-enhanced of heating object, heat absorption capacity improves greatly.Thereby improved the temperature of reactor, strengthened the heat absorption speed of heating object; Reduce heat-energy losses, reached purpose of energy saving.The mode of heating of reactor can adopt the three sections segmentation heating in upper, middle and lower in addition, and segmentation is opened as required, also plays energy-conserving action, cooperates advanced control algolithm again, finally reaches energy-conservation purpose.
Claims (3)
1. reactor that adopts far infrared radiation heating, by still shell, kettle and heater constitute, the coaxial employing form of flanges lid of still shell is contained on the kettle, it is characterized in that: coaxial installation heater at the bottom of kettle outer rim cylinder top extends to still, the structure of heater is: heater is outwards installed the surface successively from the kettle external cylindrical surface and is scribbled the carborundum plate that selects infrared coating, resistive band, the super heated rubber plate, heat-insulation layer, heater housing and link electrode constitute, this carborundum plate is installed resistive band in the surface scribbles far ultrared paint and its, link electrode connects resistive band.
2. the reactor of employing far infrared radiation heating according to claim 1 is characterized in that: described heater is packed on set last retainer ring of kettle external cylindrical surface and the following retainer ring.
3. the reactor of employing far infrared radiation heating according to claim 1 is characterized in that: also radially be fixed with a circle bucker on the kettle above the last retainer ring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205191695U CN201807359U (en) | 2010-09-07 | 2010-09-07 | Reaction kettle capable of heating by adopting far infrared radiation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205191695U CN201807359U (en) | 2010-09-07 | 2010-09-07 | Reaction kettle capable of heating by adopting far infrared radiation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201807359U true CN201807359U (en) | 2011-04-27 |
Family
ID=43890308
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205191695U Expired - Fee Related CN201807359U (en) | 2010-09-07 | 2010-09-07 | Reaction kettle capable of heating by adopting far infrared radiation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201807359U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102219820A (en) * | 2011-05-02 | 2011-10-19 | 湖北省民生生物医药有限公司 | Method for producing pregnenolone acetic ester and 16-dehydropregnenolone acetate by utilizing infrared heating ring opening |
| CN102851763A (en) * | 2012-08-09 | 2013-01-02 | 广州中国科学院先进技术研究所 | Integrated hollow fiber membrane spinning machine |
| CN105833816A (en) * | 2016-04-27 | 2016-08-10 | 姚富江 | Detachable far-infrared heating chemical reaction kettle |
| CN108031146A (en) * | 2017-12-26 | 2018-05-15 | 安徽天健环保股份有限公司 | A kind of far infrared radiation heat transfer good oil equipment |
-
2010
- 2010-09-07 CN CN2010205191695U patent/CN201807359U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102219820A (en) * | 2011-05-02 | 2011-10-19 | 湖北省民生生物医药有限公司 | Method for producing pregnenolone acetic ester and 16-dehydropregnenolone acetate by utilizing infrared heating ring opening |
| CN102851763A (en) * | 2012-08-09 | 2013-01-02 | 广州中国科学院先进技术研究所 | Integrated hollow fiber membrane spinning machine |
| CN105833816A (en) * | 2016-04-27 | 2016-08-10 | 姚富江 | Detachable far-infrared heating chemical reaction kettle |
| CN108031146A (en) * | 2017-12-26 | 2018-05-15 | 安徽天健环保股份有限公司 | A kind of far infrared radiation heat transfer good oil equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110427 Termination date: 20120907 |