CN201793217U - Scraping plate component made of composite materials - Google Patents

Scraping plate component made of composite materials Download PDF

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Publication number
CN201793217U
CN201793217U CN2010201586633U CN201020158663U CN201793217U CN 201793217 U CN201793217 U CN 201793217U CN 2010201586633 U CN2010201586633 U CN 2010201586633U CN 201020158663 U CN201020158663 U CN 201020158663U CN 201793217 U CN201793217 U CN 201793217U
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CN
China
Prior art keywords
scraping plate
plate component
cover plate
scraper
reinforced rib
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2010201586633U
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Chinese (zh)
Inventor
李元珍
许隆嘉
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Individual
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Individual
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Publication date
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Priority to CN2010201586633U priority Critical patent/CN201793217U/en
Application granted granted Critical
Publication of CN201793217U publication Critical patent/CN201793217U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a scraping plate component made of composite materials, which comprises a scraping plate and a cover plate. Both the scraping plate and the cover plate are formed by means of one-step casting, and the cover plate is installed on the scraping plate and integrated with the scraping plate by means of screwed installation. The scraping plate component has the advantages that 1 the abrasion resistance of the scraping plate component is superior to a metal scraping plate component and is favorable for protecting the bottoms of equipment, thereby reducing the frequency of downtime for maintenance of a conveyor, prolonging life cycle and being capable of improving production cost by 1.5 times, 2 the scraping plate component is flame retardant and antistatic, and can be used for material transport in any mines, and 3 the ultra-light weight reduction of 50kg, compared with the metal scraping plate component, of the scraping plate component is the first time to appear in similar products domestically and internationally, and the effect of reducing 81% weight can be realized. The scraping plate component can save energy consumption by 50% for users, and improve production efficiency by 50%.

Description

The composite material scraper component
Technical field
The utility model relates to a kind of composite material scraper component that is used on the conveyer.
Background technology
Up to the present, external conveyer scraper assembly is all made by special steel material, forging and pressing, and the subject matter of existence is that weight is big, the equipment motor load is big, therefore limited device fabrication line transport capacity, caused a large amount of energy consumptions to be used in transportation device itself and consume, yet effectiveness is produced in influence.Domestic conveyer prolongs basically uses external design concept, and the steel of employing forge into scraper component.Because the steel scraper component is big to the bottom abrasion of load transfer device, cause the complete equipment well damage simultaneously, the life-span is short, at the bottom of the production efficiency.The performance that the steel scraper component itself possesses flame-retardant and anti-static need not to improve.This is the preceence of steel scraper component, the functional characteristic that itself has flame-retardant and anti-static in special APPLICATION IN MINING, if adopt other materials to substitute the steel scraper component, must possess flame-retardant and anti-static and just can be used for conveyer, this is the difficult point place that substitutes existing scraper component with other materials.
There is following problem in conveyer scraper component technology present situation both at home and abroad:
(1) existing scraper component own wt is big, and every group of 60kg causes under same power of motor, and at the bottom of the operating speed of equipment, energy consumption is big, and at the bottom of the production efficiency, scraper component has 24000kg in this equipment.
(2) hardness of existing steel scraper component is more than or equal to the hardness of device bottom, and is serious to the equipment contact surface abrasion in the transportation, causes service life of equipment short, and the product ton expends with high in the production, the productive costs height.
(3) existing scraper component is 60kg, and 2 people change difficulty really, and minimum needs 3 people lift, be not easy to operation, alleviate scraper component weight and benefit the production work personnel, alleviate its labour intensity, be the imbody that people-oriented, also solved the technical barrier of changing operation.
(4) because scraper component weight causes the present length that manufactures and designs of conveyer both at home and abroad to increase, and major cause is can only drive 400 grip assemblies with maximum electrical motor, so conveyer can't extend the serious development that hinders production, the raising of productive force.Along with the development of every profession and trade, increasing productivity is trend of the times, and the weight that therefore alleviates the scraper component of conveyer is the task of top priority, also is the important and critical path of realizing China's energy-saving and emission-reduction.
The utility model content
The utility model purpose is to provide a kind of composite material scraper component for the deficiency that solves above-mentioned technology, and is in light weight, resistance to abrasion is high and have the characteristic of flame-retardant and anti-static.
Technical scheme provided by the utility model is: a kind of composite material scraper component, and it comprises scraper plate and cover plate, and scraper plate and cover plate are a cast molding, and the cover plate lid is contained on the scraper plate and spiral shell is dressed up one.
Further, the two ends of scraper plate are provided with boss, are provided with reinforced rib between boss, and reinforced rib is provided with through hole, are embedded with nut in the through hole, also are provided with conduit between reinforced rib, are provided with mounting blocks between conduit, are embedded with orienting lug on the end face of mounting blocks.
Further, cover plate is provided with reinforced rib, and reinforced rib is provided with through hole, is embedded with nut in the through hole.
Further, the thickness of cover plate equals on the scraper plate reinforced rib to the height of boss.
Further, the through hole on the scraper plate is corresponding with the through hole on the cover plate.
Further, orienting lug is a metal material.
Further, nut is a metal material.
The utility model beneficial effect is:
(1) resistance to abrasion is better than the cockscomb assembly, thereby helps the shutdown maintenance number of times that the preventive device bottom has reduced conveyer, has prolonged operating cycles, can reach and enhance productivity 1.5 times.
(2) have the characteristic of flame-retardant and anti-static, can be used in any mine material transportation.
(3) reduced 50kg than cockscomb assembly, the microlight-type loss of weight is to come out first in the like product at home and abroad, can reach the effect of loss of weight 81%.Can be the user and save energy consumption and reach 50%, enhance productivity 50%.
Description of drawings
Fig. 1 the utility model structural representation;
Fig. 2 the utility model scraper plate front elevation;
Fig. 3 the utility model covering plate structure scheme drawing;
Wherein: 1 scraper plate, 2 cover plates, 3 boss, 4 reinforced ribs, 5 through holes, 6 nuts, 7 conduits, 8 mounting blocks, 9 orienting lugs.
The specific embodiment
Below in conjunction with the description of drawings specific embodiment of the present utility model.
As Fig. 1, Fig. 2 and shown in Figure 3, a kind of composite material scraper component, it comprises scraper plate 1 and cover plate 2, and scraper plate 1 and cover plate 2 are a cast molding, and cover plate 2 lids are contained on the scraper plate 1 and spiral shell is dressed up one.
The two ends of scraper plate 1 are provided with boss 3, and 3 of boss are provided with reinforced rib 4, and reinforced rib 4 is provided with through hole 5, is embedded with nut 6 in the through hole 5, and 4 of reinforced ribs also are provided with conduit 7, and 7 of conduits are provided with mounting blocks 8, are embedded with orienting lug 9 on the end face of mounting blocks 8.
Cover plate 2 is provided with reinforced rib 4, and reinforced rib 4 is provided with through hole 5, is embedded with nut 6 in the through hole 5.
The thickness of cover plate 2 equals on the scraper plate 1 reinforced rib 4 to the height of boss 3.
Through hole 5 on the scraper plate 1 is corresponding with the through hole 5 on the cover plate 2.
Orienting lug 9 is a metal material.
Nut 6 is a metal material.
When the utility model is made, scraper plate 1 adopts composite material moulded structure in aggregates, with composite material through special process equipment preimpregnation, tailor, technological processes such as compound, preforming in advance, compound, injection, moulding are made into scraper plate 1, cover plate 2 adopts composite material moulded structure in aggregates, the manufacture craft flow process is identical with the manufacture craft flow process of scraper plate 1, and the thickness of cover plate 2 equals on the scraper plate 1 reinforced rib 4 to the height of boss 3; Orienting lug 9 adopts metal to make, and orienting lug 9 setting-ins are gone on the end face of mounting blocks 8, all is embedded with nut 6 in the through hole 5 on scraper plate 1 and the cover plate 2, and nut 6 adopts metal to make.
When the utility model uses, cover plate 2 lids are contained on the scraper plate 1, through hole on the scraper plate 15 is corresponding with the through hole 5 on the cover plate 2, between orienting lug 9 and the cover plate 2 certain space is arranged, be connected with other parts of machine when being used to install, by through hole 5 cover plate 2 and scraper plate 1 are fixed together with bolt, be embedded with nut 6 in the through hole 5, match with the hardness of bolt, scraper plate is stressed to be consistent, and makes cover plate 2 be connected more firm with scraper plate 1.
The utility model adopts composite structure and metal construction to combine, the weight of scraper component alleviated greatly, and the resistance to abrasion height, and have the characteristic of flame-retardant and anti-static.

Claims (6)

1. composite material scraper component, it comprises scraper plate (1) and cover plate (2), it is characterized in that: described scraper plate (1) and cover plate (2) are a cast molding, and described cover plate (2) lid is contained on the scraper plate (1), and spiral shell is dressed up one.
2. composite material scraper component according to claim 1, it is characterized in that: the two ends of described scraper plate (1) are provided with boss (3), be provided with reinforced rib (4) between described boss (3), described reinforced rib (4) is provided with through hole (5), be embedded with nut (6) in the described through hole (5), also be provided with conduit (7) between reinforced rib (4), be provided with mounting blocks (8) between described conduit (7), be embedded with orienting lug (9) on the end face of described mounting blocks (8).
3. composite material scraper component according to claim 1 is characterized in that: described cover plate (2) is provided with reinforced rib (4), and described reinforced rib (4) is provided with through hole (5), is embedded with nut (6) in the described through hole (5).
4. according to claim 1 or 2 or 3 described composite material scraper components, it is characterized in that: the thickness of described cover plate (2) equals scraper plate (1) and goes up the height of reinforced rib (4) to boss (3).
5. composite material scraper component according to claim 2 is characterized in that: described orienting lug (9) is a metal material.
6. according to claim 2 or 3 described composite material scraper components, it is characterized in that: described nut (6) is a metal material.
CN2010201586633U 2010-04-12 2010-04-12 Scraping plate component made of composite materials Expired - Fee Related CN201793217U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010201586633U CN201793217U (en) 2010-04-12 2010-04-12 Scraping plate component made of composite materials

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010201586633U CN201793217U (en) 2010-04-12 2010-04-12 Scraping plate component made of composite materials

Publications (1)

Publication Number Publication Date
CN201793217U true CN201793217U (en) 2011-04-13

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Application Number Title Priority Date Filing Date
CN2010201586633U Expired - Fee Related CN201793217U (en) 2010-04-12 2010-04-12 Scraping plate component made of composite materials

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106241208A (en) * 2016-08-31 2016-12-21 河北冀凯铸业有限公司 A kind of light-duty scraper plate with lift-pull handle
CN114030822A (en) * 2021-11-02 2022-02-11 洛阳双瑞橡塑科技有限公司 Composite scraper and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106241208A (en) * 2016-08-31 2016-12-21 河北冀凯铸业有限公司 A kind of light-duty scraper plate with lift-pull handle
CN114030822A (en) * 2021-11-02 2022-02-11 洛阳双瑞橡塑科技有限公司 Composite scraper and preparation method thereof

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Beijing PRINCO composite materials Co., Ltd.

Assignor: Xu Longjia|Li Yuanzhen

Contract record no.: 2012990000355

Denomination of utility model: Scraping plate component made of composite materials

Granted publication date: 20110413

License type: Exclusive License

Record date: 20120525

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110413

Termination date: 20180412

CF01 Termination of patent right due to non-payment of annual fee