The lifting of air-entrained concrete building block and mould thereof, turning device
Technical field
The utility model belongs to the brickmaking device, especially relates to the lifting turning device of a kind of building block and mould thereof.
Background technology
Along with China's rapid economy development, the construction of infrastructure also is in full swing, more new technology, new product is applied in the construction of infrastructure, air-entrained concrete building block has irreplaceable premium properties as a kind of novel construction material, be widely used in the building trade, supply falls short of demand for product, yet pass through in the automatic production line manufacture process at the air entrained concrete product, air entrained concrete is through cast, quiet stop moulding after, entire die need be overturn, take apart, and mould separated with the air entrained concrete semi-finished product, in whole service, require to have very high stationarity and perpendicularity in lifting and the switching process, common hoisting apparatus all is difficult to reach the precision of above-mentioned action technically with on the structure, the hoisting mechanism of the former turning device of mould adopts rope hoisting, find that in use its balance is relatively poor, steel wire rope of long duration can rupture, and has more serious potential safety hazard.
Summary of the invention
The purpose of this utility model provides lifting, the turning device of a kind of air-entrained concrete building block and mould thereof, and not only manufacturing cost is lower, and the Installation and Debugging difficulty is little, and lifting and operation balance height, and is safe and reliable.
The purpose of this utility model is achieved like this: the lifting of a kind of air-entrained concrete building block and mould thereof, turning device is characterized in that:
Lifting, the turning device of a, this air-entrained concrete building block and mould thereof mainly are made up of mobile device, lowering or hoisting gear and turning device, mobile device realizes that the level front and back are to motion, lowering or hoisting gear is realized moving up and down, and turning device is realized the upset of building block and mould;
B, this mobile device is again mainly by movable stand, left side drive unit, right drive unit and left main vertical rod, right main vertical rod is formed, about the front and back main beam of movable stand is to setting, symmetrical and parallel to each other, the stage casing of front and back main beam and about the carling that is welded respectively between the end section, form the framework steel construction piece of cuboid, left end and right-hand member at the front and back main beam are installed left main longitudinal grider and right main longitudinal grider respectively symmetrically, and the front and back section that makes left main longitudinal grider and right main longitudinal grider is all corresponding overhanging is cantilever-shaped, this main beam, carling and left main longitudinal grider, the all available rectangular steel tube of right main longitudinal grider is made, perforate is corresponding on the front end rigion of left main longitudinal grider or rear end section installs bearing and left drive sprocket axle and left driving wheel is installed, and on the right panel of the leading portion of left main longitudinal grider or back segment, left electric reducer is installed and the output shaft of this left electric reducer is connected with left drive sprocket axle with flanged plate or supporting plate, the left drive unit of forming movable stand, simultaneously, on the rear end section of left main longitudinal grider or front end rigion corresponding bearing and the left passive wheel shaft installed of perforate so that left follower to be installed; Perforate is corresponding on the front end rigion of right main longitudinal grider or rear end section installs bearing and right drive sprocket axle and right driving wheel is installed, and on the Left-Hand Panel of the leading portion of right main longitudinal grider or back segment, right electric reducer is installed and the output shaft of this right electric reducer is connected with right drive sprocket axle with flanged plate or supporting plate, the right drive unit of forming movable stand, simultaneously, on the rear end section of right main longitudinal grider or front end rigion corresponding bearing and the right passive wheel shaft installed of perforate so that right follower to be installed; Under the driving of left and right electric reducer, left and right wheel (driving wheel and follower) is all walked on ad hoc track, drive movable stand and do sagittal moving horizontally, in addition, on the front/rear end of left main longitudinal grider and right main longitudinal grider, fixedly mount baffle plate respectively, the position-limiting action when moving forward and backward as movable stand;
C, this lowering or hoisting gear is mainly by left hoist cylinder, right hoist cylinder, guide holder, main synchronizing shaft and rack-and-pinion guider are formed, the left connecting plate of rectangle is welded between the bottom of the left end section of front and back main beam, middle part at this left connecting plate fixedly mounts the left main vertical rod of stretching down, and the reinforcement gusset that between the left side of the main vertical rod in a left side and left connecting plate, is welded, and on the trailing flank of this left main vertical rod the vertical tooth bar of installing, the right connecting plate of rectangle is welded between the bottom of the right-hand member section of front and back main beam, middle part at this right connecting plate fixedly mounts the right main vertical rod of stretching down, and the reinforcement gusset that between the right side of the main vertical rod in the right side and right connecting plate, is welded, and on the trailing flank of this right main vertical rod the vertical tooth bar of installing, and symmetrical respectively bearing and the bearing block installed in the top of the trailing flank of left column on turning device and right column, main synchronizing shaft is installed in this left and right sides bearing, gear is installed respectively and this gear mesh should be meshed with the tooth bar in main vertical rod in a left side and the right main vertical rod at end about this main synchronizing shaft, the engagement of rack-and-pinion has guaranteed the guide effect of turning device, simultaneously, distinguishing symmetry installation rib frame on the right flank of this left main vertical rod and on the left surface of right main vertical rod, this rib frame is by the reinforcement in two blocks of vertical steel plates and the steel plate outside rectangular U-shaped that is welded, corresponding being slidingly matched of bearing on the right angle U-lag of this rib frame and each guide holder jackshaft, the effect of rib frame has provided the orbit of the bearing vertical direction on the guide holder jackshaft, main vertical rod in this left side and right main vertical rod move forward and backward together in company with movable stand, and main vertical rod in this left side and all available rectangular steel tube of right main vertical rod are made;
D, the corresponding position symmetry that is positioned at left main vertical rod right side is installed upper left caliper with holes on the left end section of front and back main beam, at the Kong Zhongyong of this upper left caliper bearing pin left hoist cylinder is installed, and in the piston rod end of stretching out down of left hoist cylinder with the hinged lower-left of bearing pin ears seat, this lower-left ears seat is fixedly connected with the left end section of crossbeam again; The corresponding position symmetry that is positioned at right main vertical rod left side is installed upper right caliper with holes on the right-hand member section of front and back main beam, at the Kong Zhongyong of this upper right caliper bearing pin right hoist cylinder is installed, and in the piston rod end of stretching out down of right hoist cylinder with the hinged bottom right of bearing pin ears seat, this bottom right ears seat is fixedly connected with the right-hand member section of crossbeam again; When left hoist cylinder and the action of right hoist cylinder, the turning device that drive is attached thereto moves up and down, in addition, symmetry is installed guide holder respectively on the left column of turning device and right column, the i.e. corresponding upper and lower that is positioned at crossbeam on this left column and on right column, symmetry is offered stepped hole respectively, guide holder is installed respectively in each stepped hole, this guide holder is mainly by jackshaft, pad, bearing and bearing gland are formed, promptly in each stepped hole, with bearing and bearing gland jackshaft is installed respectively, and on the right overhanging end of each jackshaft or left overhanging end the corresponding respectively bearing of installing, bearing on this each jackshaft all with the rib frame on the right angle U-lag be slidingly matched, guaranteed perpendicularity and stability when turning device moves up and down;
E, turning device is mainly by the upset suspension bracket, left and right sides overturning oil cylinder and left and right sides flipping block are formed, between the epimere of vertical left column that is provided with of symmetry and right column, crossbeam is installed and is formed the upset suspension bracket, this left column, right column and crossbeam all can be square steel tube and make, on the trailing flank of left column and right column, use the vertical left and right sides overturning oil cylinder of the hinged installation of support respectively symmetrically corresponding to the lower portion of crossbeam, and fixedly mount axle sleeve respectively in the bottom of left column and right column, this left and right bushing corresponding respectively with left and right sides flipping block on central shaft be hinged, this left and right sides flipping block is vertical steel plate, all mounting center axle and eccentric shaft symmetrically on the lateral surface of this left and right sides flipping block, on the medial surface of this left and right sides flipping block, all offer arc groove symmetrically, the following tailpiece of the piston rod of stretching of left and right sides overturning oil cylinder is then corresponding hinged with the eccentric shaft on the flipping block of the left and right sides, the upset of air-entrained concrete building block is to snap in the arc groove on the flipping block of the left and right sides by two hanger correspondences on the mould, and stretch out and retract realization by left and right sides overturning oil cylinder, in addition, symmetry on the stage casing of the front side board face of crossbeam install cross section be right angled triangle about a seat board, corresponding horizontally hinged left and right sides rocking arm oil cylinder on seat board about this, and the piston rod of each rocking arm oil cylinder is stretched out towards the outside, simultaneously, on the left side of the front side board face of crossbeam section and right section, with supporting plate the vertical left and right sides die sinking oil cylinder of stretching down is installed respectively symmetrically, and make rocking arm and corresponding being articulated and connected of left and right sides rocking arm oil cylinder on the die sinking oil cylinder top, the left and right sides, lower end at left and right sides die sinking oil cylinder piston bar is installed axillare respectively, air-entrained concrete building block, the form removal of the mould right rocking arm oil cylinder that keeps left is stretched out, make the rocking arm on the left and right sides die sinking oil cylinder all rotate about 90 °, the axillare that promotes left and right sides die sinking oil cylinder lower end rotates synchronously, and realized die sinking, right rocking arm oil cylinder withdrawal keeps left during matched moulds, the rocking arm of left and right sides die sinking oil cylinder turns round about 90 °, the axillare that promotes left and right sides die sinking oil cylinder lower end rotates synchronously, thereby has realized matched moulds.
The air-entrained concrete building block that the utility model proposed and the lifting of mould thereof, turning device, rational in infrastructure, easy to use and reliable, low cost of manufacture, installation difficulty is little, and the balance height of lifting and operation.
Now in conjunction with the accompanying drawings and embodiments the air-entrained concrete building block that the utility model proposed and lifting, the turning device of mould thereof are described further.
Description of drawings
Fig. 1 looks schematic diagram for air-entrained concrete building block that the utility model proposed and the lifting of mould thereof, the master of turning device.
Fig. 2 is air-entrained concrete building block that the utility model proposed and the lifting of mould thereof, the schematic top plan view of turning device.
Fig. 3 is air-entrained concrete building block that the utility model proposed and the lifting of mould thereof, the schematic rear view of turning device.
Among Fig. 1-Fig. 3:
1, movable stand 2, upset suspension bracket 3, main beam 4, left side drive unit 5, right drive unit 6, right main vertical rod 7, right column 8, guide holder 9, overturning oil cylinder 10, flipping block 11, crossbeam 12, the main vertical rod 13 in a left side; rocking arm oil cylinder 14; die sinking oil cylinder 15; main synchronizing shaft 16; gear 17; right hoist cylinder 18; upper right caliper 19; bottom right ears seat 20; rib frame 21; tooth bar 22; left main longitudinal grider 23; left driving wheel 24; left drive sprocket axle 25; flanged plate 26; left electric reducer 27; left follower 28; baffle plate
The specific embodiment
By among Fig. 1, Fig. 2, Fig. 3 as can be seen: the lifting of a kind of air-entrained concrete building block and mould thereof, turning device is characterized in that:
Lifting, the turning device of a, this air-entrained concrete building block and mould thereof mainly are made up of mobile device, lowering or hoisting gear and turning device, mobile device realizes that the level front and back are to motion, lowering or hoisting gear is realized moving up and down, and turning device is realized the upset of building block and mould;
B, mobile device is again mainly by movable stand 1, left side drive unit 4, right drive unit 5 and left main vertical rod 12, right main vertical rod 6 is formed, about the front and back main beam 3 of movable stand 1 is to setting, symmetrical and parallel to each other, the stage casing of front and back main beam 3 and about the carling that is welded respectively between the end section, form the framework steel construction piece of cuboid, left end and right-hand member at front and back main beam 3 are installed left main longitudinal grider 22 and right main longitudinal grider respectively symmetrically, and the front and back section that makes left main longitudinal grider 22 and right main longitudinal grider is all corresponding overhanging is cantilever-shaped, this main beam 3, carling and left main longitudinal grider 22, the all available rectangular steel tube of right main longitudinal grider is made, perforate is corresponding on the front end rigion of left main longitudinal grider 22 or rear end section installs bearing and left drive sprocket axle 24 and left driving wheel 23 is installed, and on the right panel of the leading portion of left main longitudinal grider 22 or back segment, left electric reducer 26 is installed and the output shaft of this left electric reducer 26 is connected with left drive sprocket axle 24 with flanged plate 25 or supporting plate, the left drive unit 4 of forming movable stand 1, simultaneously, on the rear end section of left main longitudinal grider 22 or front end rigion corresponding bearing and the left passive wheel shaft installed of perforate so that left follower 27 to be installed; Perforate is corresponding on the front end rigion of right main longitudinal grider or rear end section installs bearing and right drive sprocket axle and right driving wheel is installed, and on the Left-Hand Panel of the leading portion of right main longitudinal grider or back segment, right electric reducer is installed and the output shaft of this right electric reducer is connected with right drive sprocket axle with flanged plate or supporting plate, the right drive unit 5 of forming movable stand, simultaneously, on the rear end section of right main longitudinal grider or front end rigion corresponding bearing and the right passive wheel shaft installed of perforate so that right follower to be installed; Under the driving of left electric reducer 26 and right electric reducer, left and right wheel (driving wheel and follower) is all walked on ad hoc track, drive movable stand 1 and do sagittal moving horizontally, in addition, on the front/rear end of left main longitudinal grider 22 and right main longitudinal grider, fixedly mount baffle plate 28 respectively, the position-limiting action when making movable stand 1 and moving forward and backward;
C, this lowering or hoisting gear is mainly by left hoist cylinder, right hoist cylinder 17, guide holder 8, main synchronizing shaft 15 and gear 16 tooth bars 21 guiders are formed, the left connecting plate of rectangle is welded between the bottom of the left end section of front and back main beam 3, middle part at this left connecting plate fixedly mounts the left main vertical rod 12 of stretching down, and the reinforcement gusset that between the left side of the main vertical rod 12 in a left side and left connecting plate, is welded, and on the trailing flank of this left main vertical rod 12 the vertical tooth bar 21 of installing, the right connecting plate of rectangle is welded between the bottom of the right-hand member section of front and back main beam 3, middle part at this right connecting plate fixedly mounts the right main vertical rod 6 of stretching down, and the reinforcement gusset that between the right side of the main vertical rod 6 in the right side and right connecting plate, is welded, and on the trailing flank of this right main vertical rod 6 the vertical tooth bar 3 of installing, and symmetrical respectively bearing and the bearing block installed in the top of the trailing flank of left column on turning device and right column 7, main synchronizing shaft 15 is installed in this left and right sides bearing, gear 16 is installed respectively and these gear 16 tooth bars 21 corresponding and in left main vertical rod 12 and the right main vertical rod 6 are meshed at end about this main synchronizing shaft 15, the engagement of gear 16 tooth bars 21 has guaranteed the guide effect of turning device, simultaneously, distinguishing symmetry installation rib frame 20 on the right flank of this left main vertical rod 12 and on the left surface of right main vertical rod 6, this rib frame 20 is by the reinforcement in two blocks of vertical steel plates and the steel plate outside rectangular U-shaped that is welded, corresponding being slidingly matched of bearing on the right angle U-lag of this rib frame 20 and each guide holder 8 jackshaft, the effect of rib frame 20 has provided the orbit of the bearing vertical direction on guide holder 8 jackshafts, main vertical rod 12 in this left side and right main vertical rod 6 move forward and backward together in company with movable stand 1, and main vertical rod 12 in this left side and all available rectangular steel tube of right main vertical rod 6 are made;
D, the corresponding position symmetry that is positioned at left main vertical rod 12 right sides is installed upper left caliper with holes on the left end section of front and back main beam 3, at the Kong Zhongyong of this upper left caliper bearing pin left hoist cylinder is installed, and in the piston rod end of stretching out down of left hoist cylinder with the hinged lower-left of bearing pin ears seat, this lower-left ears seat is fixedly connected with the left end section of crossbeam 11 again; The corresponding position symmetry that is positioned at right main vertical rod 6 left sides is installed upper right caliper 18 with holes on the right-hand member section of front and back main beam 3, at the Kong Zhongyong of this upper right caliper 18 bearing pin right hoist cylinder 17 is installed, and in the piston rod end of stretching out down of right hoist cylinder 17 with the hinged bottom right of bearing pin ears seat 19, this bottom right ears seat 19 is fixedly connected with the right-hand member section of crossbeam 11 again; When left hoist cylinder and 17 actions of right hoist cylinder, the turning device that drive is attached thereto moves up and down, in addition, symmetry is installed guide holder 8 respectively on the left column of turning device and right column 7, promptly in the corresponding upper and lower that is positioned at crossbeam 11 on this left column and on right column 7, symmetry is offered stepped hole respectively, guide holder 8 is installed respectively in each stepped hole, this guide holder 8 is mainly by jackshaft, pad, bearing and bearing gland are formed, promptly in each stepped hole, with bearing and bearing gland jackshaft is installed respectively, and on the right overhanging end of each jackshaft or left overhanging end the corresponding respectively bearing of installing, bearing on this each jackshaft all with rib frame 20 on the right angle U-lag be slidingly matched, guaranteed perpendicularity and stability when turning device moves up and down;
E, turning device is mainly by upset suspension bracket 2, left and right sides overturning oil cylinder 9 and left and right sides flipping block 10 are formed, between the epimere of vertical left column that is provided with of symmetry and right column 7, crossbeam 11 is installed and is formed upset suspension bracket 2, this left column, right column 7 and crossbeam 11 all can be square steel tube and make, on the trailing flank of left column and right column 7, use the vertical left and right sides overturning oil cylinder 9 of the hinged installation of support respectively symmetrically corresponding to the lower portion of crossbeam 11, and fixedly mount axle sleeve respectively in the bottom of left column and right column 7, this left and right bushing corresponding respectively with left and right sides flipping block 10 on central shaft be hinged, this left and right sides flipping block 10 is vertical steel plate, all mounting center axle and eccentric shaft symmetrically on the lateral surface of this left and right sides flipping block 10, on the medial surface of this left and right sides flipping block 10, all offer arc groove symmetrically, the following tailpiece of the piston rod of stretching of left and right sides overturning oil cylinder 9 is then corresponding hinged with the eccentric shaft on the left and right sides flipping block 10, the upset of air-entrained concrete building block is to snap in the arc groove on the left and right sides flipping block 10 by two hanger correspondences on the mould, and stretch out and retract realization by left and right sides overturning oil cylinder 9, in addition, symmetry on the stage casing of the front side board face of crossbeam 11 install cross section be right angled triangle about a seat board, corresponding horizontally hinged left and right sides rocking arm oil cylinder 13 on seat board about this, and the piston rod on each rocking arm oil cylinder 13 is stretched out towards the outside, simultaneously, on the left side of the front side board face of crossbeam 11 section and right section, with supporting plate the vertical left and right sides die sinking oil cylinder of stretching down 14 is installed respectively symmetrically, and make rocking arm and left and right sides rocking arm oil cylinder 13 corresponding being articulated and connected on left and right sides die sinking oil cylinder 14 tops, lower end at left and right sides die sinking oil cylinder 14 piston rods is installed axillare respectively, air-entrained concrete building block, the form removal of the mould right rocking arm oil cylinder 13 that keeps left is stretched out, make the rocking arm on the left and right sides die sinking oil cylinder 14 all rotate about 90 °, the axillare that promotes left and right sides die sinking oil cylinder 14 lower ends rotates synchronously, thereby realized die sinking, right rocking arm oil cylinder 13 withdrawals keep left during matched moulds, the rocking arm of left and right sides die sinking oil cylinder 14 turns round about 90 °, the axillare that promotes left and right sides die sinking oil cylinder 14 lower ends rotates synchronously, thereby has realized matched moulds.